Background technology
Large epoxy ethane sterilizer is the pass for being used to finally sterilize to medical device product in medical instrument production
Button apparatus.Ethylene oxide sterilizer is under certain temperature, pressure and damp condition, with certain density ethylene oxide gas pair
It is sealed in the equipment that indoor medical instrument carries out low temperature suffocating sterilization that sterilizes.The sterile medium ring that ethylene oxide sterilizer uses
Oxidative ethane gas is a kind of very effective low temperature sterilization agent, is at home and abroad widely used.But ethylene oxide is one again
Hypertoxic, inflammable, the explosive chemical substance of kind, it is desirable to cannot be leaked in sterilization process.Therefore it is required that ethylene oxide sterilizer must
There are enough intensity, good leakproofness, easy for operation and good security.
Large-scale sterilizing device refers to sterilizer sterilizing chamber volume more than 1 cubic metre, and the sterilizer of largest domestic has reached at present
100 cubic metres.Sterilizing chamber is generally made of the feeding gate and discharge door at babinet and both ends.The door body at both ends be it is switchable, when
When needing sterilizing, feeding gate is opened, it would be desirable to which the medical instrument of sterilizing incases in vivo, is then shut off feeding gate and goes out
Bacterium.After the completion of sterilizing works, discharge door is opened, again closes discharge door after sterilized medical instrument is released, is next
A sterilization cycle is prepared.Therefore door body is the important component of ethylene oxide sterilizer.Sterilizer mainly will to door body
Seeking Truth:Have enough strength and stiffness, the positive pressure and negative pressure of repeated action in babinet can be born caused by pressure, do not produce
Crackle and obvious plastic deformation.It cannot all be leaked by positive pressure and negative pressure in babinet, door body switching manipulation is convenient, safe and reliable.
The switching device of door body to meeting that functional requirement of the sterilizer to door body has a great impact, door body switching device
Function even seriously affects the performance of sterilizer.In the prior art, the common door body switch side of large epoxy ethane sterilizer
Formula has two kinds, and one kind is translation door, and another kind is single hinge shaft revolving door.
The frame that the door body of translation door is welded by rectangular tube is welded on what is formed on smooth door-plate again, peace at the top of door body
Equipped with two rollers, door body is hung on the guide rail being fixed on above doorframe by roller, promote door body to be put down to side from cylinder
The mobile mode of row realizes the switch of door body.Since the width of translation door and the width of babinet are of substantially equal, door body needs during enabling
Move to the side of sterilizer, it is therefore desirable to occupy with the much the same ground width of babinet, this causes the utilization rate of workshop not
Height, capital expenditure are excessive.
The door body of single hinge shaft revolving door is also to be made of the frame welding that rectangular tube is welded on smooth door-plate, doorframe
Side and the switching device of one group of list hinge shaft revolving door are connected firmly.The side of door body is also filled with the single hinge shaft rotation door switch of this group
Put connection.Single hinge shaft switching device is made of three parts, is fixed on the door-hinge fixed seat (having two axis holes) of doorframe side, Gu
The door body fixed seat (having an axis hole) of door body side is scheduled on, three holes of two fixed seats, which are connected, with an axis becomes
One hinge axis, enables door body around hinge axis to rotate, and single hinge shaft revolving door also has the shortcomings that obvious:When babinet is by positive pressure, door-hinge
It will bear the half of whole pressure.So door-hinge and corresponding parts (axis, set, bolt, backing plate, fixed plate etc.) are all necessary
It mutually should bear very big power.When babinet basal area is smaller smaller with tank pressure, door-hinge component, which makees corresponding reinforcement, to be held
By when babinet basal area is larger or pressure is higher, bearing the pressure of tens tons of babinet, door shaft structure will be designed to very huge
Greatly, such structure is undesirable.Therefore single hinge shaft revolving door sterilizer is generally only applicable to that babinet basal area is smaller or babinet pressure
Power it is smaller (<Used under conditions of 0.03MPa).
It is increasing to the demand of sterilization of medical instrument equipment with the development of national healthcare hygiene industry, particularly
The demand of large-scale, higher normal pressure sterilizer is become apparent.The volume of large-scale sterilizing device is vertical via original larger 20
Square rice develops into 100 cubic metres, and cross dimensions develops into the 2200 × 2800 of bigger by original 1350 × 2000 larger (mm)
(mm).Tank pressure demand positive pressure increases to 0.10MPa by original general 0.03MPa, therefore mesh first two door-opening mode goes out
Bacterium device can not meet market demands, and therefore, there is an urgent need for a kind of rotation door switch unit for bearing larger pressure.
The content of the invention
In order to solve the above technical problems, the object of the present invention is to provide a kind of double hinge shaft lifting rotation door switch units, gram
Take that the translation door that uses at present is not suitable for large-scale sterilizing device and single hinge shaft revolving door cannot be used for big babinet section and higher
The shortcomings that large-scale sterilizing device of pressure, can be suitable for all large-scale sterilizing devices (1~100 cubic metre or bigger), be suitable for
The sterilization pressure scope (- 0.08~+0.08MPa or higher to 0.10MPa) of higher, lacks sterilizer and takes sterilizer installation
Plant area, improves the utilization rate of workshop, can particularly meet big cross section, the requirement of the sterilizer of high pressure, improves sterilizing effect
Rate, improves the security of sterilizing.
The present invention provides a kind of double hinge shaft lifting rotation door switch units, including door-hinge supporting plate, upper double pivot shaft devices,
Lower pair of pivot shaft device and door body lifting device, door-hinge supporting plate are fixedly installed in the side of doorframe, upper double pivot shaft devices, lower pair of hinge
Shaft device is coaxially fixedly installed in the upper/lower terminal of door-hinge supporting plate, and is fixedly mounted with the one side of door body, make door body with it is upper
Double pivot shaft devices and lower double pivot shaft devices are connected, and door body lifting device is fixedly connected with door-hinge supporting plate, and passes through promotion
Upper double pivot shaft devices drive door body to be lifted up, and doorframe two sides are installed with gate stop, position corresponding with gate stop in door body
Gate stop backing plate is installed with, the top of door body is installed with gate stop, lower gate stop is installed with below doorframe.
Further, upper double pivot shaft devices and lower double pivot shaft devices include doorframe door-hinge, doorframe door-hinge bearing, door body door
Axis, door body door-hinge bearing and contiguous block, doorframe door-hinge bearing are fixedly connected with door-hinge supporting plate, and door body door-hinge bearing is consolidated with door body
Fixed connection, doorframe door-hinge bearing are equipped with two coaxial apertures, and doorframe door-hinge is slidably connected through coaxial aperture and with coaxial aperture, contiguous block
Spacer pin is installed, door body door-hinge bearing is equipped with limit hole, and spacer pin matches somebody with somebody to merge with limit hole leaves gap, contiguous block connection door
Frame door-hinge and door body door-hinge, can be such that door body is rotated rotating around the doorframe door-hinge and door body door-hinge, spacer pin be used for when door body around
Door body door-hinge contacts after rotating a minute angle with the side wall of limit hole, so that the relative rotation of door body and contiguous block stops.
Further, the upper surface that contiguous block is connected with doorframe door-hinge is equipped with snap ring, and contiguous block is connected with door body door-hinge
Upper surface and lower face are respectively equipped with the first nut fastener and spacer ring, and contiguous block and the upper surface of spacing pin connection are equipped with second
Nut fastener, the lower end that door body door-hinge extends the part of contiguous block are connected by thrust bearing with door body door-hinge bearing.
Further, door body lifting device includes thrust bearing and cylinder, and thrust bearing is connected with the lower end of doorframe door-hinge,
Cylinder provides the power of lifting by thrust bearing for upper double pivot shaft devices.
Further, the doorframe door-hinge of upper double pivot shaft devices is ladder doorframe door-hinge, the doorframe door-hinge of lower double pivot shaft devices
For smooth doorframe door-hinge.
Further, which further includes reinforcing rib, reinforcing rib and door-hinge supporting plate, doorframe and welding box body.
Further, door-hinge supporting plate and door frame welding.
Further, gate stop and door frame welding, gate stop backing plate and door body are welded, and upper gate stop is welded with door body, lower gate stop with
Door frame welding.
Further, upper double pivot shaft devices and lower double pivot shaft devices are fixedly connected by bolt with door-hinge supporting plate.
According to the above aspect of the present invention, by double hinge shaft lifting rotation door switch units, lack sterilizer and take sterilizer installation
Plant area, improves the utilization rate of workshop, can particularly meet big cross section, the requirement of the sterilizer of high pressure, improves and go out
Bacterium efficiency and the security of sterilizing.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate attached drawing describe in detail as after.
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is described in further detail.Implement below
Example is used to illustrate the present invention, but is not limited to the scope of the present invention.
Join shown in Fig. 1, the present embodiment provides a kind of double hinge shaft lifting rotation door switch units, that is, have two hinge axis, door
Body liftable, door body is rotatable and can realize the door body switching device translated on a small quantity, including door-hinge supporting plate 1, upper double hinge shafts
Device 2, lower double pivot shaft devices 9 and door body lifting device, door-hinge supporting plate 1 are fixedly installed in the side of doorframe 13, upper double hinge shafts
Device 2, lower double pivot shaft devices 9 are coaxially fixedly installed in the upper/lower terminal of door-hinge supporting plate 1, and are fixed with the one side of door body 6
Installation, makes door body 6 be connected with upper double pivot shaft devices 2 and lower double pivot shaft devices 9, door body lifting device and door-hinge supporting plate 1
It is fixedly connected, and by promoting upper double pivot shaft devices 2 to drive door body 6 to be lifted up, 13 two sides of doorframe are installed with gate stop
3, gate stop backing plate 4 is installed with 3 corresponding position of gate stop in door body 6, and the top of door body 6 is installed with gate stop 5, door
Lower gate stop 10 is installed with below frame.Door body lifting device in the present embodiment includes the thrust bearing for transmitting cylinder thrust
7 and rise for door body the cylinder 8 of power is provided, cylinder provides the power lifted by thrust bearing for upper double pivot shaft devices, dynamic
Power apparatus can also use hydraulic cylinder or other facilities in addition to using cylinder.
In the present embodiment, gate stop 3 is welded on doorframe two sides, and gate stop backing plate 4 is welded in door body 6, and upper gate stop 5 welds
On door body top, lower gate stop 10 is welded on below doorframe.Doorframe is welded on sterilizer babinet 11 by reinforcing rib 12.Door-hinge branch
Frame plate 1 is welded on the side of doorframe 13.Upper and lower double pivot shaft device one end bolt 14 is fixed on door-hinge supporting plate 1, the other end
The one side of door body 6 is fixed on, door body is connected with upper and lower door axis device.By door-hinge supporting plate 1, upper double hinge shafts during installation
Device 2, door body lifting device, lower double pivot shaft devices 9 weld door-hinge supporting plate 1 and doorframe 13 after first being combined with bolt 14
Connect, then weld reinforcing rib 12 and the complete double hinge shaft lifting rotation door switch units of babinet composition.Dotted portion is and dress in Fig. 1
The connection put and the other parts using related babinet.
Join shown in Fig. 2, in the present embodiment, upper double pivot shaft devices and lower double double hinged shaft mechanisms of pivot shaft device composition, up and down
Two-part function and structure is essentially identical, and the difference between them is that upper door frame door-hinge is one section of multi-diameter shaft, and lower door frame
Door-hinge is optical axis, and when installation should ensure that the doorframe door-hinge of upper and lower two pairs of hinge shafts is coaxial.Fig. 2 is upper double hinge shaft structures, forms, including
Doorframe door-hinge 21, doorframe door-hinge bearing 22, door body door-hinge 23, door body door-hinge bearing 24, contiguous block 25, doorframe door-hinge bearing 22 are used
It is fixedly connected in door-hinge supporting plate 1, door body door-hinge bearing 24 is used to be fixedly connected with door body 6, and doorframe door-hinge bearing 22 is equipped with
Two coaxial apertures, doorframe door-hinge 21 are slidably connected through coaxial aperture and with coaxial aperture, lower end and the thrust bearing 7 of doorframe door-hinge 21
Connection, contiguous block 25 are provided with spacer pin 251, and door body door-hinge bearing 24 is equipped with limit hole 241, spacer pin 251 and limit hole 241
Leave gap with merging, contiguous block 25 connects doorframe door-hinge 21 and door body door-hinge 23, door body 6 can be made rotating around doorframe door-hinge 21 and
Door body door-hinge 23 rotates, and spacer pin 251 is used for the side wall with limit hole after door body 6 rotates a minute angle around door body door-hinge 23
Contact, so that door body 6 and the relative rotation of contiguous block 25 stop.
In the present embodiment, the upper surface that contiguous block 25 is connected with doorframe door-hinge 21 is equipped with snap ring 211, contiguous block 25 and door
The upper surface and lower face that body door-hinge 23 connects are respectively equipped with the first nut fastener 231 and spacer ring 232, contiguous block 25 with it is spacing
The upper surface that pin 251 connects is equipped with the second nut fastener 252, and the lower end that door body door-hinge 23 extends the part of contiguous block passes through
Thrust bearing 26 is connected with door body door-hinge bearing 24.
Double hinge shaft lifting rotation door switch units provided in this embodiment, it is short after realizing door body lifting, rotation and closing the door
Distance translates and bears active force caused by door body weight (pressure for being not subject to babinet), specifically includes:
1) tank pressure is delivered to gate stop by shutdown rear box by ensureing that door body can be contacted with gate stop during positive pressure by door body
On;Babinet can be adjacent to doorframe by door body during negative pressure, and pressure is delivered on doorframe by door body, and two door-hinges are not subject to babinet
Pressure.
2) when sterilizer opens the door, door body can first be risen a distance by device, make the door body originally with gate stop sustained height
On the height of gate stop backing plate be higher than the height of gate stop, from the stop of gate stop when rotating door body.Door physical stamina letdown at closing time
To origin-location.
3) after door body rises certain altitude, door body can be around the freely round-trip rotation of doorframe door-hinge during switch gate.
In the present embodiment, during sterilizer sterilizing works double hinge shaft lifting rotation door switch units working status bag
Include:
1) perfect condition after closing the door.
Door body should be seated on lower gate stop after shutdown, and lower gate stop bears the total weight of door body.At this moment doorframe door-hinge 21, door
Body door-hinge 23, spacer pin 251, the center (D, D1, d, d1) of limit hole 241 are on the same straight line parallel with doorframe.Door body door
Gap between the gate stop backing plate and gate stop on four side of gap and door body between plate and doorframe is equal.Gap is equal to Δ/2, sees figure
3。
2) when shutdown rear box is in sealing state.
In babinet by positive pressure or before vacuumizing after shutdown, compressed air is first passed through to sealing joint strip, compressed air pressure will
Adhesive tape is pushed out to be contacted with door body, and parallel shift onto of door body is contacted with gate stop, babinet and door body is become a seal, case
Body is in sealing state.At this moment the gap of door body and doorframe reaches maximum, and gap is Δ.The gap of door body and gate stop is reduced to
Zero, gate stop bears pressure of the adhesive tape by door body transmission.
Since door body door-hinge bearing and door body are rigidly connected, during door body translates outward, door body door-hinge (D1)
Same distance is translated outward, and drives contiguous block around doorframe door-hinge (D) rotation minute angle α.Due to α angles very little, rotation causes
Door body door-hinge (D1) it is minimum in horizontal displacement, can be ignored.Due to having two hinge shafts D, D1 and contiguous block mechanism, make
Door body can realize the translation to gate stop direction, see Fig. 4.
3) shutdown rear box is by barotropic state.
Compressed air is passed through to sealing joint strip in babinet after shutdown, adhesive tape is pushed out and connect with door body by compressed air pressure
Touch, and parallel shift onto of door body is contacted with gate stop, babinet and door body is become a seal.At this moment the gap of door body and doorframe
Reach maximum, gap is Δ.The gap of door body and gate stop is reduced to zero.
At this moment if babinet is kept box sealing state constant by positive pressure, door-hinge and door body and the relative position of gate stop, this
When the pressure of babinet and the pressure of adhesive tape be all delivered to by door body on gate stop (P1, P2), and double hinge shaft door shaft structures from
Power (including weight of the pressure of babinet and door body), is shown in Fig. 4.
4) shutdown rear box is by negative pressure state.
After shutdown before babinet vacuumizes, babinet is in sealing state or by barotropic state.Between door body and doorframe
Gap reaches maximum, and gap is Δ.The gap of door body and gate stop is reduced to zero.
At this moment if vacuumized to babinet, i.e., in negative pressure state.Door body is under the action of negative pressure to doorframe direction
Translation, door body leaves gate stop and is adjacent to doorframe, is zero with doorframe gap, the clearance delta with gate stop.
In door body inwardly (to doorframe direction) during translation, door body door-hinge (D1) also inwardly translates same distance, and
Drive contiguous block at an angle with former center line after doorframe door-hinge (D) inwardly rotation minute angle.Due to α angles very little, rotation causes
Door body door-hinge (D1) it is minimum in horizontal displacement, can be ignored.Due to having two hinge shafts D, D1 and contiguous block mechanism, make
Door body can be realized from being translated with gate stop contact position to doorframe direction (see Fig. 5).In this way, pressure and adhesive tape by babinet during negative pressure
Pressure be all delivered to by door body on doorframe (P1, P2), and double hinge shaft door shaft structures do not stress (including the pressure of babinet and
The weight of door body).
5) door body switching process.
Upper and lower double pivot shaft devices and door body are jacked up the distance L of a cylinder stroke by cylinder during enabling, make three face of door body
Gate stop backing plate is higher than the altitude range of gate stop, door body is not stopped when rotated, sees Fig. 6.At this moment manually door body is rotated and omited
More than 90 ° (or can realize automatic door opening with settings such as cylinders), then by cylinder exhaust, door body falls next cylinder stroke L, real
Existing door body is opened, and sees Fig. 7.
Cylinder is ventilated with opening the door on the contrary, under door opening state, door body is jacked up a cylinder row by the operation of door closing procedure
Journey, then door body is turned to be adjacent to doorframe, and cylinder exhaust, makes door body fall the distance of next cylinder stroke, is returned to original
Door body is seated on lower gate stop during shutdown state.
6) control of door body switching process door body and contiguous block rotation angle.
As shown in Fig. 2, spacer pin 251 is installed on contiguous block 25, a diameter of d.Door body door-hinge bearing 24 has limit hole d1,
D is concentric with d1, and the gap between them is 2 δ (diameter).During door body switch rotary, door body may be around 21 OR gate body of doorframe door-hinge
Door-hinge 23 rotates, and first spacer pin contacts gating body with the side wall of limit hole after one minute angle α of the rotation of door body door-hinge 23, door body
Relative rotation with contiguous block stops, and door body drives contiguous block to cause and rotated around doorframe door-hinge 21 when being rotated further.
During with opening the door on the contrary, at closing time door body first around 23 opposite direction of door body door-hinge rotate a minute angle 2 α after spacer pin with
The side wall contact of limit hole, the relative rotation of door body and contiguous block stop, and door body drives contiguous block to cause around door when being rotated further
Frame door-hinge 21 rotates.When the one side of door body away from door-hinge touches doorframe, if firmly larger at closing time, plus the used of door body
Property, the opposite side of possible door body are also adjacent to doorframe, and at this moment cylinder exhaust, door body can be smoothly fallen on gate stop down.If close
Firmly smaller during door, the inertia of door body is also smaller, and behind the side of door body and door frame contact, the opposite side of door body is (close to door-hinge one
Side) may be with the gap c of doorframe formation, it is impossible to it is adjacent to doorframe.But due to having determined that spacer pin and limit hole during design
2 δ of gap, it is ensured that gap c is less than original door body and the maximum clearance of doorframe, this can guarantee that when door body declines not by gate stop card
Firmly.The effect of double hinge shafts is to ensure that the opposite doorframe of door body energy moves in parallel, and the effect of spacer pin is to limit door body translational movement not
More than prespecified numerical value.
Double hinge shaft lifting rotation door switch units provided in this embodiment have the advantages that:
1) sterilizer is allow to bear higher operating pressure.
During using double hinge shaft lifting rotation door switch units, since door body can move in parallel between doorframe and gate stop,
When babinet is by positive pressure and negative pressure, the pressure of babinet can be all delivered on gate stop OR gate frame by door body.The intensity of doorframe is very
Height, is entirely capable of undertaking the negative pressure of babinet.Gate stop geomery is determined by the reasonable Arrangement to gate stop and Strength co-mputation, also can
Bear sterilizing required pressure (generally -0.08~+0.08MPa) or higher, and the single shaft lifting rotation door of big cross section at present
Normal pressure used in large-scale sterilizing device be subject to door-hinge intensity due to being limited, and general normal pressure is all no more than+0.03MPa.
Therefore, rotation door gear is lifted with respect to single shaft, the present invention can make the operating pressure of sterilizer improve 3 times.
2) sterilizer erection space is saved, saves capital expenditure.
Need to take laterally when translation door opens the door equivalent to the area of box width and length.The revolving door of the present invention opens the door
When only using place of working in front of the door, be not required in addition set new workspace.Therefore, compared with the translation door used now, this hair
It is bright to save sterilizer erection space more than 40%.This can make significantly to save sterilizer work workshop large-scale, that more tablecloths are put
Capital expenditure, its economic benefit is clearly.
3) double hinge shaft lifting rotation door switch units are simple for structure, are easy to generalization.
Since apparatus of the present invention are not subject to the pressure of babinet, and moment of flexure caused by being solely subjected to door body weight is converted into door-hinge
Or pulling force, pressure or the moment of flexure of other components, the external force caused by external force opposite case pressure caused by door body weight is small to be obtained
It is more, therefore the overall structure of double hinge shaft lifting rotation door switch units and the size of component are all smaller, go out similar in cross dimensions
Bacterium device can use same door axis device, from the influence of tank pressure, easy to generalization, standardized designs.
4) sterilizing efficiency of large-scale sterilizing device is improved.
The effect of ethylene oxide sterilizing is related with ethylene oxide input quantity, and the bigger sterilization effect of input quantity is better, but adds
Ethylene oxide is more, caused by tank pressure it is higher.It can make sterilizer case using double hinge shaft lifting rotation door door axis devices
Body bears larger pressure, and the amount that ethylene oxide is added in babinet is increased by, and sterilizing efficiency just improves.
5) to provide condition using ethylene oxide gaseous mixture sterilization process.
Sterilizing in babinet is added using ethylene oxide and other inert gas (such as carbon dioxide, nitrogen) gaseous mixtures, this
The concentration of the ethylene oxide of the same quality of sample just substantially reduces, and its concentration is reduced to below the least concentration of explosion, avoids producing
The danger of raw explosion, is greatly improved the security using ethylene oxide sterilizing.Sterilizer is needed to bear using gaseous mixture sterilizing
Pressure be likely to be breached 0.10MPa.It can bear sterilizer babinet using double hinge shaft lifting rotation door door axis devices higher
Pressure, can be sterilized using ethylene oxide gaseous mixture, reduce the danger of explosion, greatly improve the safety of ethylene oxide sterilizing
Property.
The present invention can apply on 1,6,10,15,20,50,100 cubic metre of sterilizer.The pressure limit used is except full
Outside general pressure -0.08~+0.08MPa of foot ,+0.10MPa is also can reach, normal pressure adds 3 times.Double hinge shaft lifting rotations
Door switch unit is suitable for the large epoxy ethane sterilizer (1~100 cubic metre of volume) of all specifications, and all ethylene oxide go out
Bacterium requires pressure limit (- 0.08~+0.08MPa or higher to 0.10MPa), and sterilizer babinet cross dimensions is from 700 × 1000
(mm) to 2800 × 2200 (mm) scopes.It is particularly suitable for big volume in above-mentioned three kinds of situations, big cross section size, high pressure
Sterilizer, its economic effect, security are more preferable.
The above is only the preferred embodiment of the present invention, is not intended to limit the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is some improvement and
Modification, these improvements and modifications also should be regarded as protection scope of the present invention.