Background technology
Large epoxy ethane sterilizer is for the last pass sterilized to medical device product during medicine equipment is produced
Button apparatus.Ethylene oxide sterilizer is under uniform temperature, pressure and damp condition, with certain density ethylene oxide gas pair
The equipment that the medicine equipment being sealed in sterilizing chamber carries out low temperature suffocating sterilization.The sterile medium ring that ethylene oxide sterilizer is used
Oxidative ethane gas is a kind of very effective low temperature sterilization agent, is at home and abroad widely used.But oxirane is again one
Plant hypertoxic, inflammable, explosive chemical substance, it is desirable to can not be leaked in sterilization process.Therefore it is required that ethylene oxide sterilizer must
There are enough intensity, good sealing, easy for operation and good security.
Large-scale sterilizing device refer to sterilizer sterilizing chamber volume more than 1 cubic metre, the sterilizer of current largest domestic has reached
100 cubic metres.Sterilizing chamber is typically made up of the feeding gate and discharge door at casing and two ends.The door body at two ends be it is switchable, when
When needing sterilizing, feeding gate is opened, it would be desirable to which the medicine equipment of sterilizing incases in vivo, be then shut off feeding gate and gone out
Bacterium.After the completion of sterilizing works, discharge door is opened, again close discharge door after sterilized medicine equipment is released, be next
Individual sterilization cycle is prepared.Therefore door body is the important component of ethylene oxide sterilizer.Sterilizer mainly will to door body
Seeking Truth:There are enough strength and stiffness, the pressure that the malleation and negative pressure of the repeated action in casing cause can be born, do not produce
Crackle and obvious plastic deformation.Can not all be leaked by malleation and negative pressure in casing, door body switching manipulation is convenient, safe and reliable.
The switching device of door body has a great impact to meeting functional requirement of the sterilizer to door body, door body switching device
Function even badly influences the performance of sterilizer.In the prior art, the conventional door body switch side of large epoxy ethane sterilizer
Formula has two kinds, and one kind is translation door, and another kind is single hinge revolving door.
The door body of translation door is welded on what is constituted on smooth door-plate again by the framework that rectangular tube is welded, door body top peace
Equipped with two rollers, door body is hung on the guide rail being fixed on above doorframe by roller, promote door body to be put down to side from cylinder
The mobile mode of row realizes the switch of door body.Because the width of translation door and the width of casing are of substantially equal, door body is needed during enabling
Move to the side of sterilizer, it is therefore desirable to occupy with the much the same ground width of casing, this causes the utilization rate of factory building not
Height, capital expenditure is excessive.
The door body of single hinge revolving door is also that the frame welding being welded into by rectangular tube is constituted on smooth door-plate, doorframe
Side is connected firmly with the switching device of one group of list hinge revolving door.The side of door body also fills with the single hinge rotation door switch of this group
Put connection.Single hinge switching device is made up of three parts, is fixed on the door-hinge fixed seat (having two axis holes) of doorframe side, Gu
The door body fixed seat (having an axis hole) of door body side is scheduled on, two the three of fixed seat holes are connected with an axle turn into
One hinge axis, enables door body around hinge axle to rotate, and single hinge revolving door also has obvious shortcoming:When casing receives malleation, door-hinge
The half of whole pressure will be born.So door-hinge and corresponding parts (axle, set, bolt, backing plate, fixed plate etc.) are all necessary
Mutually should bear very big power.When casing basal area is smaller smaller with tank pressure, door-hinge component makees corresponding reinforcement can also be held
Receive, when casing basal area is larger or during pressure higher, to bear the pressure of tens tons of casing, door shaft structure will be designed to very huge
Greatly, such structure is inadvisable.Therefore single hinge revolving door sterilizer is typically only applicable to that casing basal area is smaller or casing pressure
Power it is smaller (<Used under conditions of 0.03MPa).
With the development of national healthcare hygiene industry, the demand to sterilization of medical instrument equipment is increasing, particularly
Demand to normal pressure sterilizer large-scale, higher becomes apparent.The volume of large-scale sterilizing device is vertical via original larger 20
Square rice develops into 100 cubic metres, and cross dimensions develops into bigger 2200 × 2800 by original 1350 × 2000 larger (mm)
(mm).Tank pressure demand malleation increases to 0.10MPa by original general 0.03MPa, therefore mesh first two door-opening mode goes out
Bacterium device can not meet market demands, therefore, need a kind of rotation door switch unit for bearing larger pressure badly.
The content of the invention
In order to solve the above technical problems, it is an object of the invention to provide a kind of pair of hinge lifting rotation door switch unit, gram
The translation door that uses is not suitable for large-scale sterilizing device to clothes and single hinge revolving door cannot be used for big casing section and higher at present
The shortcoming of the large-scale sterilizing device of pressure, can be applied to all large-scale sterilizing devices (1~100 cubic metre is bigger), it is adaptable to
Sterilization pressure scope (- 0.08~+0.08MPa or higher to 0.10MPa) higher, makes sterilizer take sterilizer installation less
Plant area, improves the utilization rate of factory building, can particularly meet big cross section, and the requirement of the sterilizer of high pressure improves sterilizing effect
Rate, improves the security of sterilizing.
The invention provides a kind of pair of hinge lifting rotation door switch unit, including door-hinge supporting plate, upper pair pivot shaft device,
Lower pair of pivot shaft device and door body lifting device, door-hinge supporting plate are fixedly installed in the side of doorframe, upper pair pivot shaft device, lower pair of hinge
Shaft device is coaxially fixedly installed in the upper/lower terminal of door-hinge supporting plate, and is fixedly mounted with the one side of door body, make door body with it is upper
Double pivot shaft devices and lower pair of pivot shaft device are connected, and door body lifting device is fixedly connected with door-hinge supporting plate, and by promoting
Upper double pivot shaft devices drive door body to be lifted up, and doorframe two sides are installed with gate stop, position corresponding with gate stop in door body
Gate stop backing plate is installed with, the top of door body is installed with gate stop, lower gate stop is installed with below doorframe.
Further, upper pair pivot shaft device and lower pair of pivot shaft device include doorframe door-hinge, doorframe door-hinge bearing, door body door
Axle, door body door-hinge bearing and contiguous block, doorframe door-hinge bearing are fixedly connected with door-hinge supporting plate, and door body door-hinge bearing is consolidated with door body
Fixed connection, doorframe door-hinge bearing is provided with two coaxial apertures, and doorframe door-hinge is slidably connected through coaxial aperture and with coaxial aperture, contiguous block
Spacer pin is installed, door body door-hinge bearing is provided with spacing hole, spacer pin and spacing hole leave gap with merging, contiguous block connection door
Frame door-hinge and door body door-hinge, can be such that door body is rotated rotating around the doorframe door-hinge and door body door-hinge, spacer pin be used for when door body around
Sidewall contact after door body door-hinge one minute angle of rotation with spacing hole, so that door body stops with the relative rotation of contiguous block.
Further, the upper surface that contiguous block is connected with doorframe door-hinge is provided with snap ring, and contiguous block is connected with door body door-hinge
Upper surface and lower surface are respectively equipped with the first nut fastener and spacer ring, and contiguous block is provided with second with the upper surface of spacing pin connection
Nut fastener, the lower end that door body door-hinge extends the part of contiguous block is connected by thrust bearing with door body door-hinge bearing.
Further, door body lifting device includes thrust bearing and cylinder, and thrust bearing is connected with the lower end of doorframe door-hinge,
Cylinder provides the power of lifting by thrust bearing for upper pair pivot shaft device.
Further, the doorframe door-hinge of upper pair pivot shaft device is ladder doorframe door-hinge, the lower pair of doorframe door-hinge of pivot shaft device
It is smooth doorframe door-hinge.
Further, the device also includes reinforcement, reinforcement and door-hinge supporting plate, doorframe and welding box body.
Further, door-hinge supporting plate and door frame welding.
Further, gate stop and door frame welding, gate stop backing plate and door body are welded, and upper gate stop is welded with door body, lower gate stop with
Door frame welding.
Further, upper pair pivot shaft device and lower pair of pivot shaft device are fixedly connected by bolt with door-hinge supporting plate.
By such scheme, by double hinge lifting rotation door switch units, sterilizer is set to take sterilizer installation less
Plant area, improves the utilization rate of factory building, can particularly meet big cross section, and the requirement of the sterilizer of high pressure improves and goes out
Bacterium efficiency and the security of sterilizing.
Described above is only the general introduction of technical solution of the present invention, in order to better understand technological means of the invention,
And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the invention is described in further detail.Hereinafter implement
Example is not limited to the scope of the present invention for illustrating the present invention.
Shown in ginseng Fig. 1, the present embodiment provides a kind of pair of hinge lifting rotation door switch unit, that is, have two hinge axis, door
Body liftable, door body is rotatable and can realize the door body switching device of a small amount of translation, including door-hinge supporting plate 1, upper pair hinge
Device 2, lower pair of pivot shaft device 9 and door body lifting device, door-hinge supporting plate 1 are fixedly installed in the side of doorframe 13, upper pair hinge
Device 2, lower pair of pivot shaft device 9 are coaxially fixedly installed in the upper/lower terminal of door-hinge supporting plate 1, and fix with the one side of door body 6
Install, door body 6 is connected with upper pair pivot shaft device 2 and lower pair of pivot shaft device 9, door body lifting device and door-hinge supporting plate 1
It is fixedly connected, and drives door body 6 to be lifted up by promoting upper double pivot shaft devices 2, the two sides of doorframe 13 is installed with gate stop
3, gate stop backing plate 4 is installed with the corresponding position of gate stop 3 in door body 6, the top of door body 6 is installed with gate stop 5, door
Lower gate stop 10 is installed with below frame.Door body lifting device in the present embodiment includes the thrust bearing of transmission cylinder thrust
7 and provides the cylinder 8 of power for door body rises, cylinder by thrust bearing for upper pair pivot shaft device provides the power for being lifted, it is dynamic
Power apparatus can also use hydraulic cylinder or other facilities in addition to using cylinder.
In the present embodiment, gate stop 3 is welded on doorframe two sides, and gate stop backing plate 4 is welded in door body 6, and upper gate stop 5 is welded
On door body top, lower gate stop 10 is welded on below doorframe.Doorframe is welded on sterilizer casing 11 by reinforcement 12.Door-hinge branch
Frame plate 1 is welded on the side of doorframe 13.Upper and lower pair of pivot shaft device one end bolt 14 is fixed on door-hinge supporting plate 1, the other end
The one side of door body 6 is fixed on, door body is connected with upper and lower door axis device.By door-hinge supporting plate 1, upper pair hinge during installation
Device 2, door body lifting device, lower pair of pivot shaft device 9 weld door-hinge supporting plate 1 with doorframe 13 after first being combined with bolt 14
Connect, then weld reinforcement 12 and constitute complete double hinge lifting rotation door switch units with casing.Dotted portion is and dress in Fig. 1
The connection put and the other parts using relevant casing.
Shown in ginseng Fig. 2, in the present embodiment, upper pair pivot shaft device and the lower pair of double hinged shaft mechanisms of pivot shaft device composition, up and down
Two-part function and structure is essentially identical, and the difference between them is that upper door frame door-hinge is one section of multi-diameter shaft, and lower door frame
Door-hinge is optical axis, should ensure that the doorframe door-hinge of upper and lower two pairs of hinges is coaxial during installation.Fig. 2 is upper pair hinge structure, composition, including
Doorframe door-hinge 21, doorframe door-hinge bearing 22, door body door-hinge 23, door body door-hinge bearing 24, contiguous block 25, doorframe door-hinge bearing 22 are used
It is fixedly connected in door-hinge supporting plate 1, door body door-hinge bearing 24 is used to be fixedly connected with door body 6, and doorframe door-hinge bearing 22 is provided with
Two coaxial apertures, doorframe door-hinge 21 is slidably connected through coaxial aperture and with coaxial aperture, lower end and the thrust bearing 7 of doorframe door-hinge 21
Connection, contiguous block 25 is provided with spacer pin 251, and door body door-hinge bearing 24 is provided with spacing hole 241, spacer pin 251 and spacing hole 241
Leave gap with merging, the connection doorframe of contiguous block 25 door-hinge 21 and door body door-hinge 23, door body 6 can be made rotating around doorframe door-hinge 21 and
Door body door-hinge 23 is rotated, and spacer pin 251 is used for the side wall with spacing hole after door body 6 rotates a minute angle around door body door-hinge 23
Contact, so that door body 6 stops with the relative rotation of contiguous block 25.
In the present embodiment, the upper surface that contiguous block 25 is connected with doorframe door-hinge 21 is provided with snap ring 211, contiguous block 25 and door
The upper surface and lower surface of the connection of body door-hinge 23 are respectively equipped with the first nut fastener 231 and spacer ring 232, contiguous block 25 with it is spacing
The upper surface of the connection of pin 251 is provided with the second nut fastener 252, and the lower end that door body door-hinge 23 extends the part of contiguous block passes through
Thrust bearing 26 is connected with door body door-hinge bearing 24.
The present embodiment provide double hinge lifting rotation door switch units, realize door body lift, rotate and close the door after it is short
Distance translates and bears the active force (being not subject to the pressure of casing) that door body weight causes, and specifically includes:
1) ensure that door body can be contacted with gate stop, and gate stop is delivered to by tank pressure by door body when closing the door rear box by malleation
On;Door body can be adjacent to doorframe when casing receives negative pressure, and pressure is delivered on doorframe by door body, and two door-hinges are not subject to casing
Pressure.
2) when sterilizer opens the door, door body can first be risen device a segment distance, make the door body originally with gate stop sustained height
On gate stop backing plate height higher than gate stop height, do not stopped by gate stop when rotating door body.Door physical stamina letdown at closing time
To origin-location.
3) after door body rises certain altitude, door body can freely come and go rotation around doorframe door-hinge during switch gate.
In the present embodiment, during sterilizer sterilizing works double hinge lifting rotation door switch units working condition bag
Include:
1) perfect condition after closing the door.
Door body should be seated on lower gate stop after closing the door, and lower gate stop bears the total weight of door body.At this moment doorframe door-hinge 21, door
Body door-hinge 23, spacer pin 251, spacing hole 241 center (D, D1, d, d1) on the same straight line parallel with doorframe.Door body door
Gap between plate and doorframe and the gap between the gate stop backing plate and gate stop on the side of door body four are equal.Gap is equal to Δ/2, sees figure
3。
2) when rear box of closing the door is in sealing state.
After closing the door before casing is received malleation or vacuumized, compressed air is first passed through to sealing joint strip, compressed air pressure will
Adhesive tape is pushed out and contacted with door body, and parallel the shifting onto of door body is contacted with gate stop, casing is turned into a seal, case with door body
Body is in sealing state.At this moment door body reaches maximum with the gap of doorframe, and gap is Δ.Door body is reduced to the gap of gate stop
Zero, gate stop bears the pressure that adhesive tape is transmitted by door body.
Because door body door-hinge bearing and door body are rigidly connected, during door body is translated outward, door body door-hinge (D1)
Same distance is translated outward, and drives contiguous block around doorframe door-hinge (D) rotation minute angle α.Due to α angles very little, rotation causes
Door body door-hinge (D1) it is minimum in horizontal displacement, can be ignored.Due to having two hinges D, D1 and contiguous block mechanism, make
Door body can realize the translation to gate stop direction, see Fig. 4.
3) rear box of closing the door receives barotropic state.
Compressed air is passed through to sealing joint strip in casing after closing the door, adhesive tape is pushed out and connect with door body by compressed air pressure
Touch, and parallel the shifting onto of door body is contacted with gate stop, casing is turned into a seal with door body.At this moment the gap of door body and doorframe
Maximum is reached, gap is Δ.Door body is reduced to zero with the gap of gate stop.
If at this moment casing receives malleation, door-hinge and door body to keep box sealing state constant with the relative position of gate stop, this
When the pressure of casing and the pressure of adhesive tape (P1, P2) is all delivered on gate stop by door body, and double hinge door shaft structures are not received
Power (including pressure and the weight of door body of casing), is shown in Fig. 4.
4) rear box of closing the door receives negative pressure state.
After closing the door before casing is vacuumized, casing has been in sealing state or by barotropic state.Between door body and doorframe
Gap reaches maximum, and gap is Δ.Door body is reduced to zero with the gap of gate stop.
If at this moment vacuumized to casing, i.e., in negative pressure state.Door body is in the presence of negative pressure to doorframe direction
Translation, door body leaves gate stop and is adjacent to doorframe, is zero with doorframe gap, the clearance delta with gate stop.
In door body inwardly (to doorframe direction) during translation, door body door-hinge (D1) also inwardly translates same distance, and
Drive contiguous block at an angle with former center line after doorframe door-hinge (D) inwardly rotation minute angle.Due to α angles very little, rotation causes
Door body door-hinge (D1) it is minimum in horizontal displacement, can be ignored.Due to having two hinges D, D1 and contiguous block mechanism, make
Door body can be realized from being translated (see Fig. 5) to doorframe direction with gate stop contact position.The pressure and adhesive tape of casing when so, by negative pressure
Pressure be all delivered on doorframe (P1, P2) by door body, and double hinge door shaft structures do not stress (including the pressure of casing and
The weight of door body).
5) door body switching process.
Cylinder makes the face of door body three by one cylinder stroke of upper and lower pair of pivot shaft device and door body jack-up apart from L during enabling
Gate stop backing plate makes door body not stop when rotated higher than the altitude range of gate stop, sees Fig. 6.At this moment manually door body is rotated and is omited
More than 90 ° (or can be set with cylinder etc. realize automatic door opening), then by cylinder exhaust, door body falls next cylinder stroke L, real
Existing door body is opened, and sees Fig. 7.
The operation of door closing procedure with open the door conversely, under door opening state, cylinder is ventilated, by one cylinder row of door body jack-up
Journey, then door body is turned to be adjacent to doorframe, cylinder exhaust, door body is fallen the distance of next cylinder stroke, is returned to original
Door body is seated on lower gate stop during state of closing the door.
6) control of door body switching process door body and the contiguous block anglec of rotation.
As shown in Fig. 2 spacer pin 251 is installed on contiguous block 25, a diameter of d.The limited location hole d1 of door body door-hinge bearing 24,
D is concentric with d1, and the gap between them is 2 δ (diameter).During door body switch rotary, door body may be around the OR gate body of doorframe door-hinge 21
Door-hinge 23 rotates, and gating body first rotates the sidewall contact of spacer pin and spacing hole after a minute angle α, door body around door body door-hinge 23
Relative rotation with contiguous block stops, and door body drives contiguous block to cause and rotated around doorframe door-hinge 21 when being rotated further.
With when opening the door conversely, at closing time door body first after the opposite direction of door body door-hinge 23 rotation one minute angle 2 α spacer pin with
The sidewall contact of spacing hole, door body stops with the relative rotation of contiguous block, and door body drives contiguous block to cause around door when being rotated further
Frame door-hinge 21 rotates.When door body touches doorframe away from one side of door-hinge, if firmly larger at closing time, the used of door body is added
Property, the opposite side of possible door body is also adjacent to doorframe, at this moment cylinder exhaust, and door body smoothly can be fallen on gate stop down.If closed
Exerted oneself during door smaller, the inertia of door body is also smaller, behind the side of door body and door frame contact, the opposite side of door body is (near door-hinge one
Side) may be with the gap c of doorframe formation, it is impossible to it is adjacent to doorframe.But have determined that spacer pin with spacing hole during due to design
The δ of gap 2, it is ensured that less than original door body and the maximum clearance of doorframe, this can guarantee that door body when declining not by gate stop card to gap c
Firmly.The effect of double hinges is to ensure that the relative doorframe of door body energy is moved in parallel, and the effect of spacer pin is to limit door body translational movement not
More than prespecified numerical value.
Double hinge lifting rotation door switch units that the present embodiment is provided have the advantages that:
1) sterilizer is allow to bear operating pressure higher.
During using double hinge lifting rotation door switch units, because door body can be moved in parallel between doorframe and gate stop,
When casing receives malleation and negative pressure, the pressure of casing can be all delivered on gate stop OR gate frame by door body.The intensity of doorframe is very
Height, is entirely capable of undertaking the negative pressure of casing.Gate stop geomery is determined by the reasonable Arrangement and Strength co-mputation to gate stop, also can
Bear sterilizing required pressure (generally -0.08~+0.08MPa) or higher, and at present big cross section single shaft lifting rotation door
, due to being limited by door-hinge intensity, general normal pressure is all no more than+0.03MPa for the normal pressure that large-scale sterilizing device is used.
Therefore, with respect to single shaft lifting rotation door gear, the present invention can make the operating pressure of sterilizer improve 3 times.
2) sterilizer erection space is saved, capital expenditure is saved.
Need to take laterally equivalent to casing width and the area of length when translation door opens the door.Revolving door of the invention opens the door
When only using place of working in front of the door, be not required to set new workspace in addition.Therefore, compared with the translation door for currently using, this hair
It is bright to save sterilizer erection space more than 40%.This can make significantly to save large-scale, the sterilizer work factory building that many tablecloths are put
Capital expenditure, its economic benefit is clearly.
3) double hinge lifting rotation door switch units are simple for structure, it is easy to generalization.
It is not subject to the pressure of casing due to apparatus of the present invention, and is solely subjected to the moment of flexure that door body weight causes and is converted into door-hinge
Or the pulling force of other components, pressure or moment of flexure, the external force that is caused due to the external force opposite case pressure that door body weight causes is small
It is many, therefore the overall structure of double hinge lifting rotation door switch units and the size of component are all smaller, cross dimensions is close to go out
Bacterium device can use same door axis device, not influenceed by tank pressure, be easy to generalization, standardized designs.
4) sterilizing efficiency of large-scale sterilizing device is improved.
The effect of ethylene oxide sterilizing is relevant with oxirane input quantity, and the bigger sterilization effect of input quantity is better, but adds
Oxirane is more, and the tank pressure for causing is higher.Sterilizer case can be made using double hinge lifting rotations door door axis device
Body is born to add the amount of oxirane to be increased by larger pressure, casing, and sterilizing efficiency is just improved.
5) to provide condition using oxirane gaseous mixture sterilization process.
Sterilizing in casing is added using oxirane and other inert gas (such as carbon dioxide, nitrogen) gaseous mixtures, this
The concentration of the oxirane of the same quality of sample is just substantially reduced, and its concentration is reduced to below the least concentration of blast, it is to avoid produced
The danger of raw blast, is greatly improved and uses the security of ethylene oxide sterilizing.Being sterilized using gaseous mixture needs sterilizer to bear
Pressure be likely to be breached 0.10MPa.Sterilizer casing can be made to bear higher using double hinge lifting rotations door door axis device
Pressure, can be sterilized using oxirane gaseous mixture, reduce the danger of blast, greatly improve the safety of ethylene oxide sterilizing
Property.
The present invention can be applied on 1,6,10,15,20,50,100 cubic metres of sterilizers.The pressure limit for using is except full
Outside general pressure -0.08~+0.08MPa of foot ,+0.10MPa is also can reach, normal pressure increased 3 times.Double hinge lifting rotations
Door switch unit is applied to the large epoxy ethane sterilizer (1~100 cubic metre of volume) of all specifications, and all oxirane go out
Bacterium requires pressure limit (- 0.08~+0.08MPa or higher to 0.10MPa), and sterilizer casing cross dimensions is from 700 × 1000
(mm) to 2800 × 2200 (mm) scopes.It is particularly suitable for big volume, big cross section size, high pressure in above-mentioned three kinds of situations
Sterilizer, its economic effect, security are more preferable.
The above is only the preferred embodiment of the present invention, is not intended to limit the invention, it is noted that for this skill
For the those of ordinary skill in art field, on the premise of the technology of the present invention principle is not departed from, can also make it is some improvement and
Modification, these are improved and modification also should be regarded as protection scope of the present invention.