CN106903467B - A kind of full-automatic motor measuring for verticality and assembly method and system - Google Patents
A kind of full-automatic motor measuring for verticality and assembly method and system Download PDFInfo
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- CN106903467B CN106903467B CN201710271270.XA CN201710271270A CN106903467B CN 106903467 B CN106903467 B CN 106903467B CN 201710271270 A CN201710271270 A CN 201710271270A CN 106903467 B CN106903467 B CN 106903467B
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- motor
- printed board
- verticality
- gas
- distributing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
Abstract
A kind of full-automatic motor measuring for verticality and assembly method and system, are related to motor measuring for verticality and mounting technology field.The present invention is not detected to the verticality of motor to solve in the assembly and checkout procedure of existing automobile combination meter, causes product unqualified, and uses manual assembly, the problem of causing welding quality to decline.A kind of full-automatic motor measuring for verticality of the present invention carries out machinery positioning to motor first with assembly method and system, printed board and motor are subjected to cooperation positioning, then motor verticality is detected, mechanical welding is being carried out when verticality meets the requirements, be not in extraneoas loss, ensure that welding quality.The present invention is for carrying out measuring for verticality and assembly to motor.
Description
Technical field
The invention belongs to motor measuring for verticality and mounting technology fields.
Background technology
In automobile combination meter industry, due to the factors such as product category is more, structure change is big, renewal speed is fast, therefore assemble
It is mostly manual operation with checkout procedure.Prior art to the verticality of motor without detection, when occur verticality it is overproof when, meeting
Cause pointer pressure assembling force excessive, and is determined as substandard product.Meanwhile prior art uses manual assembly to motor, is easy to knock
Pin is touched, the decline of the even welding qualities such as weldering is caused.
Invention content
The present invention be in order to solve in the assembly and checkout procedure of existing automobile combination meter, not to the verticality of motor into
Row detection the problem of causing product unqualified, and use manual assembly, welding quality is caused to decline, now provides a kind of full-automatic
Motor measuring for verticality and assembly method and system.
A kind of full-automatic motor measuring for verticality and assembly method, this approach includes the following steps:
Step A1:Judge that material puts material box whether contained in area, is to then follow the steps A3, it is no to then follow the steps A2, institute
1-4 material box can be placed by stating material and putting area, and 100 gas-distributing motors to be installed are housed in each material box,
Step A2:Alarm without material, and return to step A1,
Step A3:Material box is captured to feeding area using manipulator, then executes step A4,
Step A4:Judge that feeding area whether there is material box, be to then follow the steps A5, otherwise return to step A3,
Step A5:Gas-distributing motor to be installed is captured from material box to motor positioning area using motor grasping mechanism, is then executed
Step A6,
Step A6:Judge that motor positioning area whether there is gas-distributing motor to be installed, be to then follow the steps A7, otherwise return to step
A5,
Step A7:The angle of gas-distributing motor to be installed is adjusted to motor assembled state, and gas-distributing motor to be installed is fixed using fixture
On working plate, step C1 is then executed;The motor assembled state refers to:Four pins of motor shaft and motor can be worn simultaneously
Cross the corresponding aperture in printed board;
Step B1:Judge that printed board puts printed board whether contained in area, be to then follow the steps B2, otherwise rejudge,
Step B2:The 2 D code information in printed board is read, and judges whether printed board is qualified, is according to 2 D code information
B3 is thened follow the steps, it is no to then follow the steps C5,
Step B3:Printed board is fixed on transfer plate, step C1 is then executed;
Step C1:Transfer plate and working plate are compressed so that four pins of gas-distributing motor to be installed pass through pair in printed board
Ying Kong, and ensure that gas-distributing motor to be installed is fitted close with printed board, step C2 is then executed,
Step C2:Using the verticality of camera vision-based detection motor shaft to be assembled, judge whether verticality is qualified, is, holds
Row step C3, it is no to then follow the steps C4
Step C3:Four pins of gas-distributing motor to be installed are welded with printed board, complete motor measuring for verticality and dress
Match, then execute step C5,
Step C4:Gas-distributing motor to be installed is sent to defective work channel, step C5 is then executed,
Step C5:The job information of the current each station of record, power cut-off.
A kind of full-automatic motor measuring for verticality and assembly system, including motor positioning unit, printed board detection unit and
Measuring for verticality and assembly unit;
Motor positioning unit comprises the following modules:
Judge material put area whether the module containing material box, the material, which puts area, can place 1-4 material box,
100 gas-distributing motors to be installed are housed in each material box,
When material puts area, and material box is not present, the module alarmed without material is carried out,
When material puts area, and material box is not present there are material box and feeding area, using manipulator by material box capture to
The module of feeding area,
Judge that feeding area whether there is the module of material box,
When gas-distributing motor to be installed is not present there are material box and motor positioning area in feeding area, will be waited for using motor grasping mechanism
Assembly motor is captured from material box to the module of motor positioning area,
Judge that motor positioning area whether there is the module of gas-distributing motor to be installed,
When motor positioning area is there are when gas-distributing motor to be installed, adjusting the angle of gas-distributing motor to be installed to motor assembled state, and profit
Gas-distributing motor to be installed is fixed on the module on working plate with fixture, the motor assembled state refers to:Four of motor shaft and motor
Pin can be also cross the corresponding aperture in printed board;
Printed board detection unit comprises the following modules:
Repetition judge printed board put area whether the module containing printed board,
When printed board puts area there are when printed board, the 2 D code information in printed board is read, and according to 2 D code information
Judge the whether qualified module of printed board,
When printed board qualification, printed board is fixed on the module on transfer plate,
When printed board is unqualified, the module of the job information of current each station is recorded;
Measuring for verticality is comprised the following modules with assembly unit:
Transfer plate and working plate are compressed so that four pins of gas-distributing motor to be installed pass through the corresponding aperture in printed board, and
Ensure gas-distributing motor to be installed and the close-fitting module of printed board,
Using the verticality of camera vision-based detection motor shaft to be assembled, and judge the whether qualified module of verticality,
When verticality qualification, the module that four pins of gas-distributing motor to be installed and printed board are welded,
When verticality is unqualified, gas-distributing motor to be installed is sent to the module in defective work channel.
A kind of full-automatic motor measuring for verticality of the present invention can carry out verticality with assembly method and system
Quantitative detection, then without welding, is not in extraneoas loss when overproof.Meanwhile the present invention is welded using machinery positioning,
In the case where ensureing supplied materials quality, it can avoid colliding with to pin completely, ensure that welding quality.
Description of the drawings
Fig. 1 is the flow chart of a kind of the full-automatic motor measuring for verticality and assembly method described in specific implementation mode one.
Specific implementation mode
Specific implementation mode one:Illustrate present embodiment referring to Fig.1, a kind of full-automatic motor described in present embodiment hangs down
Straight degree detection and assembly method, this approach includes the following steps:
Step A1:Judge that material puts material box whether contained in area, is to then follow the steps A3, it is no to then follow the steps A2, institute
1-4 material box can be placed by stating material and putting area, and 100 gas-distributing motors to be installed are housed in each material box,
Step A2:Alarm without material, and return to step A1,
Step A3:Material box is captured to feeding area using manipulator, then executes step A4,
Step A4:Judge that feeding area whether there is material box, be to then follow the steps A5, otherwise return to step A3,
Step A5:Gas-distributing motor to be installed is captured from material box to motor positioning area using motor grasping mechanism, is then executed
Step A6,
Step A6:Judge that motor positioning area whether there is gas-distributing motor to be installed, be to then follow the steps A7, otherwise return to step
A5,
Step A7:The angle of gas-distributing motor to be installed is adjusted to motor assembled state, and gas-distributing motor to be installed is fixed using fixture
On working plate, step C1 is then executed;The motor assembled state refers to:Four pins of motor shaft and motor can be worn simultaneously
Cross the corresponding aperture in printed board;
Step B1:Judge that printed board puts printed board whether contained in area, be to then follow the steps B2, otherwise rejudge,
Step B2:The 2 D code information in printed board is read, and judges whether printed board is qualified, is according to 2 D code information
B3 is thened follow the steps, it is no to then follow the steps C5,
Step B3:Printed board is fixed on transfer plate, step C1 is then executed;
Step C1:Transfer plate and working plate are compressed so that four pins of gas-distributing motor to be installed pass through pair in printed board
Ying Kong, and ensure that gas-distributing motor to be installed is fitted close with printed board, step C2 is then executed,
Step C2:Using the verticality of camera vision-based detection motor shaft to be assembled, judge whether verticality is qualified, is, holds
Row step C3, it is no to then follow the steps C4
Step C3:Four pins of gas-distributing motor to be installed are welded with printed board, complete motor measuring for verticality and dress
Match, then execute step C5,
Step C4:Gas-distributing motor to be installed is sent to defective work channel, step C5 is then executed,
Step C5:The job information of the current each station of record, power cut-off.
Present embodiment puts area by material box is manually placed on material first prior to step A1.
Before step B1, printed board is first placed on printed board and puts area.
Specific implementation mode two:Present embodiment is to a kind of full-automatic motor verticality described in specific implementation mode one
Detection is described further with assembly method, and in present embodiment, area is put using photoelectric sensor detection material in step A1
Whether material box is contained.
Specific implementation mode three:Present embodiment is to a kind of full-automatic motor verticality described in specific implementation mode one
Detection is described further with assembly method, and in present embodiment, whether feeding area is detected using photoelectric sensor in step A4
There are material box.
In practical applications, it when manipulator captures material box to feeding area, is put for vertical direction stacking, photoelectric sensing
Device is located at the crawl position of motor grasping mechanism, and feeding area often rises 1mm, and photoelectric sensor carries out one-time detection, until detection
To material box and the grasping movement of step A5 is carried out, after upper layer substance magazine is removed, feeding area continues to rise, photoelectric sensor
Continue to detect, until feeding area is located at extreme higher position.
Specific implementation mode four:Present embodiment is to a kind of full-automatic motor verticality described in specific implementation mode one
Detection is described further with assembly method, in present embodiment, shoots the angle of gas-distributing motor to be installed in step A7 using camera
Degree, and angle information is fed back into motor and adjusts manipulator, the angle of gas-distributing motor to be installed is adjusted using motor adjustment manipulator.
Specific implementation mode five:Present embodiment is to a kind of full-automatic motor verticality described in specific implementation mode one
Detection is described further with assembly method, further comprising the steps of between step A7 and step C1 in present embodiment:
Judge whether the number of motors in motor assembled state is 4, is to then follow the steps C1, otherwise return to step
A5。
Specific implementation mode six:Present embodiment is to a kind of full-automatic motor verticality described in specific implementation mode one
Detection is described further with assembly method, and in present embodiment, the 2 D code information in step B2 in printed board includes printing
Model, date of manufacture and the production order number of plate.
Specific implementation mode seven:Present embodiment is to a kind of full-automatic motor verticality described in specific implementation mode one
Detection is described further with assembly method, in present embodiment, in step C3, using welding manipulator by gas-distributing motor to be installed
Four pins are welded with printed board.
Specific implementation mode eight:Present embodiment is to a kind of full-automatic motor verticality described in specific implementation mode one
Detection is described further with assembly method, and in present embodiment, in step C5, the job information of current each station is recorded
In first server and pallet RFID.
Specific implementation mode nine:A kind of full-automatic motor measuring for verticality described in present embodiment and assembly system, packet
It includes with lower unit:Motor positioning unit, printed board detection unit and measuring for verticality and assembly unit;
Motor positioning unit comprises the following modules:
Judge material put area whether the module containing material box, the material, which puts area, can place 1-4 material box,
100 gas-distributing motors to be installed are housed in each material box,
When material puts area, and material box is not present, the module alarmed without material is carried out,
When material puts area, and material box is not present there are material box and feeding area, using manipulator by material box capture to
The module of feeding area,
Judge that feeding area whether there is the module of material box,
When gas-distributing motor to be installed is not present there are material box and motor positioning area in feeding area, will be waited for using motor grasping mechanism
Assembly motor is captured from material box to the module of motor positioning area,
Judge that motor positioning area whether there is the module of gas-distributing motor to be installed,
When motor positioning area is there are when gas-distributing motor to be installed, adjusting the angle of gas-distributing motor to be installed to motor assembled state, and profit
Gas-distributing motor to be installed is fixed on the module on working plate with fixture, the motor assembled state refers to:Four of motor shaft and motor
Pin can be also cross the corresponding aperture in printed board;
Printed board detection unit comprises the following modules:
Repetition judge printed board put area whether the module containing printed board,
When printed board puts area there are when printed board, the 2 D code information in printed board is read, and according to 2 D code information
Judge the whether qualified module of printed board,
When printed board qualification, printed board is fixed on the module on transfer plate,
When printed board is unqualified, the module of the job information of current each station is recorded;
Measuring for verticality is comprised the following modules with assembly unit:
Transfer plate and working plate are compressed so that four pins of gas-distributing motor to be installed pass through the corresponding aperture in printed board, and
Ensure gas-distributing motor to be installed and the close-fitting module of printed board,
Using the verticality of camera vision-based detection motor shaft to be assembled, and judge the whether qualified module of verticality,
When verticality qualification, the module that four pins of gas-distributing motor to be installed and printed board are welded,
When verticality is unqualified, gas-distributing motor to be installed is sent to the module in defective work channel.
Claims (9)
1. a kind of full-automatic motor measuring for verticality and assembly method, which is characterized in that this approach includes the following steps:
Step A1:Judge that material puts material box whether contained in area, is to then follow the steps A3, it is no to then follow the steps A2, the object
Material, which puts area, can place 1-4 material box, and 100 gas-distributing motors to be installed are housed in each material box,
Step A2:Alarm without material, and return to step A1,
Step A3:Material box is captured to feeding area using manipulator, then executes step A4,
Step A4:Judge that feeding area whether there is material box, be to then follow the steps A5, otherwise return to step A3,
Step A5:Gas-distributing motor to be installed is captured from material box to motor positioning area using motor grasping mechanism, then executes step
A6,
Step A6:Judge that motor positioning area whether there is gas-distributing motor to be installed, be to then follow the steps A7, otherwise return to step A5,
Step A7:The angle of gas-distributing motor to be installed is adjusted to motor assembled state, and gas-distributing motor to be installed is fixed on work using fixture
Make on plate, then executes step C1;The motor assembled state refers to:Four pins of motor shaft and motor can be also cross print
Corresponding aperture in making sheet;
Step B1:Judge that printed board puts printed board whether contained in area, be to then follow the steps B2, otherwise rejudge,
Step B2:The 2 D code information in printed board is read, and judges whether printed board is qualified, is, holds according to 2 D code information
Row step B3, it is no to then follow the steps C5,
Step B3:Printed board is fixed on transfer plate, step C1 is then executed;
Step C1:Transfer plate and working plate are compressed so that four pins of gas-distributing motor to be installed pass through the corresponding aperture in printed board,
And ensure that gas-distributing motor to be installed is fitted close with printed board, step C2 is then executed,
Step C2:Using the verticality of camera vision-based detection motor shaft to be assembled, judge whether verticality is qualified, is, executes step
Rapid C3, it is no to then follow the steps C4
Step C3:Four pins of gas-distributing motor to be installed are welded with printed board, complete motor measuring for verticality and assembly, so
Step C5 is executed afterwards,
Step C4:Gas-distributing motor to be installed is sent to defective work channel, step C5 is then executed,
Step C5:The job information of the current each station of record, power cut-off.
2. a kind of full-automatic motor measuring for verticality according to claim 1 and assembly method, which is characterized in that step A1
It is middle to put material box whether contained in area using photoelectric sensor detection material.
3. a kind of full-automatic motor measuring for verticality according to claim 1 and assembly method, which is characterized in that step A4
It is middle to whether there is material box using photoelectric sensor detection feeding area.
4. a kind of full-automatic motor measuring for verticality according to claim 1 and assembly method, which is characterized in that step A7
The middle angle that gas-distributing motor to be installed is shot using camera, and angle information is fed back into motor and adjusts manipulator, utilize motor tune
The angle of the whole gas-distributing motor to be installed of complete machine tool hand adjustment.
5. a kind of full-automatic motor measuring for verticality according to claim 1 and assembly method, which is characterized in that in step
It is further comprising the steps of between A7 and step C1:
Judge whether the number of motors in motor assembled state is 4, is to then follow the steps C1, otherwise return to step A5.
6. a kind of full-automatic motor measuring for verticality according to claim 1 and assembly method, which is characterized in that step B2
2 D code information in middle printed board includes model, date of manufacture and the production order number of printed board.
7. a kind of full-automatic motor measuring for verticality according to claim 1 and assembly method, which is characterized in that step C3
In, four pins of gas-distributing motor to be installed are welded with printed board using welding manipulator.
8. a kind of full-automatic motor measuring for verticality according to claim 1 and assembly method, which is characterized in that step C5
In, the job information of current each station is recorded in first server and pallet RFID.
9. a kind of full-automatic motor measuring for verticality and assembly system, which is characterized in that examined including motor positioning unit, printed board
Survey unit and measuring for verticality and assembly unit;
Motor positioning unit comprises the following modules:
Judge material put area whether the module containing material box, the material, which puts area, can place 1-4 material box, each
100 gas-distributing motors to be installed are housed in material box,
When material puts area, and material box is not present, the module alarmed without material is carried out,
When material puts area, and material box is not present there are material box and feeding area, material box is captured to feeding using manipulator
The module in area,
Judge that feeding area whether there is the module of material box,
It, will be to be assembled using motor grasping mechanism when gas-distributing motor to be installed is not present there are material box and motor positioning area in feeding area
Motor is captured from material box to the module of motor positioning area,
Judge that motor positioning area whether there is the module of gas-distributing motor to be installed,
When motor positioning area is there are when gas-distributing motor to be installed, adjusting the angle of gas-distributing motor to be installed to motor assembled state, and utilize folder
Gas-distributing motor to be installed is fixed on the module on working plate by tool, and the motor assembled state refers to:Four pins of motor shaft and motor
It can be also cross the corresponding aperture in printed board;
Printed board detection unit comprises the following modules:
Repetition judge printed board put area whether the module containing printed board,
When printed board puts area there are when printed board, the 2 D code information in printed board is read, and judge according to 2 D code information
The whether qualified module of printed board,
When printed board qualification, printed board is fixed on the module on transfer plate,
When printed board is unqualified, the module of the job information of current each station is recorded;
Measuring for verticality is comprised the following modules with assembly unit:
Transfer plate and working plate are compressed so that four pins of gas-distributing motor to be installed pass through the corresponding aperture in printed board, and ensure
Gas-distributing motor to be installed and the close-fitting module of printed board,
Using the verticality of camera vision-based detection motor shaft to be assembled, and judge the whether qualified module of verticality,
When verticality qualification, the module that four pins of gas-distributing motor to be installed and printed board are welded,
When verticality is unqualified, gas-distributing motor to be installed is sent to the module in defective work channel.
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CN110794763B (en) * | 2019-11-20 | 2021-01-29 | 航天科技控股集团股份有限公司 | Motor assembly in-place determination system and method based on intelligent camera |
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CN2771984Y (en) * | 2004-12-21 | 2006-04-12 | 珠海三德艺电子有限公司 | Improved meter |
KR100684620B1 (en) * | 2005-12-20 | 2007-02-22 | 삼성중공업 주식회사 | Welding carriage operating method that can weld remnant |
CN201666788U (en) * | 2010-02-26 | 2010-12-08 | 天津市既济电气控制设备有限公司 | Turning gear direction display device |
CN203813615U (en) * | 2014-04-04 | 2014-09-03 | 广东力好科技股份有限公司 | Automatic auxiliary production line of servo motors |
CN105598662B (en) * | 2016-03-25 | 2017-10-27 | 航天科技控股集团股份有限公司 | The method from dynamic pressure pointer is carried out from dynamic pressure pointer machine and system using automobile instrument |
CN205969093U (en) * | 2016-08-28 | 2017-02-22 | 上海贝特威自动化科技有限公司 | Robot location of dysmorphism casing is snatched and assembly devices |
CN106493562B (en) * | 2016-12-14 | 2018-07-31 | 广东文灿压铸股份有限公司 | Casing assembly method and the assembling line of application assembly method work |
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