CN106903273A - Brake disc core manipulator - Google Patents

Brake disc core manipulator Download PDF

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Publication number
CN106903273A
CN106903273A CN201710227979.XA CN201710227979A CN106903273A CN 106903273 A CN106903273 A CN 106903273A CN 201710227979 A CN201710227979 A CN 201710227979A CN 106903273 A CN106903273 A CN 106903273A
Authority
CN
China
Prior art keywords
brake disc
disc core
support plate
horizontal
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710227979.XA
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Chinese (zh)
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CN106903273B (en
Inventor
于涛
丁淑辉
王月亮
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Priority to CN201710227979.XA priority Critical patent/CN106903273B/en
Publication of CN106903273A publication Critical patent/CN106903273A/en
Application granted granted Critical
Publication of CN106903273B publication Critical patent/CN106903273B/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C19/00Components or accessories for moulding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/18Finishing

Abstract

The present invention proposes a kind of brake disc core manipulator, including lower support plate, support frame, horizontal movement unit, vertically movable unit and reconditioning unit, lower support plate circumferentially-spaced ground sets three horizontal movement units, horizontal movement unit is extended from four circumferential centers of lower support plate, the middle position of lower support plate sets support frame, vertically movable unit is set on support frame, reconditioning unit is set on vertically movable unit.Beneficial effects of the present invention:Crawl brake disc core is realized by three horizontal movement units, crawl is easier, and carries more firmly, so as to substitute the operation for manually taking, removing brake disc core;During crawl, carrying, vertically movable unit drives reconditioning unit to complete reconditioning, cleaning to brake disc core flash.

Description

Brake disc core manipulator
Technical field
The present invention relates to manipulator technical field, more particularly to a kind of brake disc core manipulator.
Background technology
Brake disc is one of strength member of automobile, and, by casting, brake disc core is in brake disc for brake disc blank It is essential during rough-cast, and can not reuse, each brake disc core is used only once, so needing how many brakes Disk is accomplished by how many brake disc cores.The manufacture of brake disc core is mainly completed by core shooter, is needed after the shaping of brake disc core To be taken out from core shooter mould.It is primarily now to be taken by way of hand is put in and takes out core in core shooter mould by workman Go out and carry brake disc core, this working method is potentially dangerous to workman, and working environment dust is more, noise pole Greatly, workman's amount of labour is big, therefore a kind of robot device of urgent need manually produces to replace.In addition, brake disc core is taken out If during can simultaneously reconditioning is carried out to brake disc core, the production efficiency and quality of robot device will be greatly improved.
The content of the invention
It is an object of the invention to provide a kind of brake disc core manipulator, replacement manually takes, removes the behaviour of brake disc core Make and improve productivity and quality.
The present invention provides a kind of brake disc core manipulator, including lower support plate, support frame, horizontal movement unit, vertically Moving cell and reconditioning unit, lower support plate circumferentially-spaced ground set three horizontal movement units, and horizontal movement unit is from lower branch The circumferential center of the four of support plate is extended, and the middle position of lower support plate sets support frame, sets vertically movable single on support frame Unit;
Horizontal movement unit include horizontal servo motor and horizontal screw lead, horizontal servo motor drive connection horizontal screw lead, The two ends of horizontal screw lead are rotatably connected to bearing block respectively, and horizontal screw lead set is connected with horizontal screw lead, and horizontal screw lead set is through One link is connected with cross sliding clock, and cross sliding clock slidably connects horizontal slide rail, and the first link is also associated with mechanical finger;
Vertically movable unit include vertical servomotor and vertical leading screw, the vertical vertical leading screw of servomotor drive connection, The two ends of vertical leading screw are rotatably connected to bearing block respectively, are connected with vertical screw set on vertical leading screw, and vertical screw set is through the Two links are connected with upright slide block, and upright slide block slidably connects upright slide rail;
Reconditioning unit includes the air motor being arranged on the second link, and the output shaft through connecting rod connection of air motor is scraped Plate, is connected with hairbrush on scraper plate.
Further, the output shaft of horizontal servo motor is connected with the first synchronous pulley, and one end of horizontal screw lead is connected with Second synchronous pulley, the first synchronous pulley the second synchronous pulley of synchronized band connection, so that horizontal servo motor drive connection water Flat leading screw;The output shaft of vertical servomotor is connected with the 3rd synchronous pulley, and one end of vertical leading screw is connected with the 4th Timing Belt Wheel, the 3rd synchronous pulley the 4th synchronous pulley of synchronized band connection, so that the servomotor vertical leading screw of drive connection vertically.
Further, the brake disc core manipulator also includes upper support plate, and upper support plate connects lower through connecting pole Support plate, space horizontal movement unit, vertically movable unit and reconditioning unit between upper support plate and lower support plate.
Further, the brake disc core manipulator also includes the mounting bracket being connected with upper support plate.
Further, the both sides of scraper plate are connected with hairbrush through support bar.
Further, the brake disc core manipulator also includes the valve towards lower support plate middle position.
Further, the both sides of the first link are respectively connected with cross sliding clock, and the both sides of the second link are respectively connected with perpendicular Straight sliding block.
Further, lower support plate includes annular slab, plectane and three blocks of battens, and plectane is located at the middle position of annular slab, Plectane connects annular slab through batten, and horizontal movement unit is arranged on batten, and support frame is arranged on plectane.
Further, the middle position of lower support plate is provided with cylindrical roller bearing without inner ring, and connecting rod is flexibly connected without in Circle cylinder roller bearing.
Further, compression cylinder is provided with mechanical finger, the push rod of compression cylinder is connected with compressing tablet.
Compared with prior art, brake disc core manipulator of the invention has the characteristics that and advantage:
1st, brake disc core manipulator of the invention, crawl brake disc core is realized by three horizontal movement units, is grabbed Take easily, carry more firmly, so as to substitute the operation for manually taking, removing brake disc core;
2nd, brake disc core manipulator of the invention, during crawl, carrying, vertically movable unit drives reconditioning list Unit completes reconditioning, the cleaning to brake disc core flash.
After specific embodiment of the invention is read in conjunction with the figure, the features and advantages of the invention will become clearer.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are the present invention Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis These accompanying drawings obtain other accompanying drawings.
Fig. 1 is the stereogram of brake disc core manipulator in the embodiment of the present invention;
Fig. 2 is the front view of brake disc core manipulator in the embodiment of the present invention;
Fig. 3 is the side view of brake disc core manipulator in the embodiment of the present invention;
Fig. 4 is the top view of brake disc core manipulator in the embodiment of the present invention;
Fig. 5 is moving cell, the stereogram of reconditioning unit of brake disc core manipulator in the embodiment of the present invention;
Fig. 6 is moving cell, the front view of reconditioning unit of brake disc core manipulator in the embodiment of the present invention;
Fig. 7 is moving cell, the top view of reconditioning unit of brake disc core manipulator in the embodiment of the present invention;
Fig. 8 is the stereogram of the horizontal movement unit of brake disc core manipulator in the embodiment of the present invention;
Fig. 9 is the stereogram of the vertically movable unit of brake disc core manipulator in the embodiment of the present invention;
Figure 10 is the front view of brake disc core in the embodiment of the present invention;
Wherein, 1, peace pivoted frame, 2, upper support plate, 3, lower support plate, 4, connecting pole, 5, first level moving cell, 6, the Two horizontal movement units, the 7, the 3rd horizontal movement unit, 8, vertically movable unit, 9, inner pedestal, 10, left horizontal slide rail, 11, Right horizontal slide rail, 12, horizontal screw lead, the 13, first link, 14, horizontal screw lead set 15, left cross sliding clock, 16, right level slides Block, 17, outer bearing carrier, 18, compression cylinder, 19, compressing tablet, 20, mechanical finger, the 21, second synchronous pulley, 22, motor cabinet, 23, First synchronous pulley, 24, horizontal servo motor, 25, support frame, 26, vertical servomotor, the 27, the 3rd synchronous pulley, 28, Four synchronous pulleys, 29, top chock, 30, upright slide rail, 31, upright slide block, the 32, second link, 33, vertical leading screw, 34, Step, 35, air motor, 36, cylindrical roller bearing without inner ring, the 37, first hairbrush, the 38, second hairbrush, 39, first Strut, 40, second support bar, 41, scraper plate, 42, connecting rod, 43, vertical screw set, 51, reconditioning face, 52, flash.
Specific embodiment
The present embodiment provides a kind of brake disc core manipulator, and the circumferentially-spaced ground of lower support plate 3 sets three level fortune Moving cell, specially first level moving cell 5, the second horizontal movement unit 6 and the 3rd horizontal movement unit 7, three levels Moving cell is extended from four circumferential centers of lower support plate 3, and the middle position of lower support plate 3 sets the branch of U-shaped structure Support 25, sets vertically movable unit 8 on support frame 25.Specifically, the lower support plate 3 in the present embodiment includes annular slab, circle Plate and three blocks of battens, plectane are located at the middle position of annular slab, and plectane connects annular slab through batten, and horizontal movement unit is arranged at On batten, support frame 25 is arranged on plectane., through the lower support plate 3 of the connection of multiple connecting poles 4, upper support plate 2 is with for upper support plate 2 Space horizontal movement unit between support plate 3, vertically movable unit 8 and reconditioning unit, so that horizontal movement unit, perpendicular The straight spatial displacements of moving cell 8 and reconditioning unit between upper support plate 2 and lower support plate 3.The assembly connection of upper support plate 2 is pacified 1 is shelved, robot device or pedestal are connected with by mounting bracket 1.
In horizontal movement unit, horizontal servo motor 24 is assemblied in lower support plate 3 through motor cabinet 22, horizontal servo motor 24 output shaft is connected with the first synchronous pulley 23, and one end of horizontal screw lead 12 is connected with the second synchronous pulley 21, and first is synchronous The second synchronous pulley 21 of synchronized band connection of belt wheel 23, so that horizontal servo motor 24 drives the rotation of horizontal screw lead 12.Level The two ends of leading screw 12 are rotatably connected between inner pedestal 9 and outer bearing carrier 17 respectively, and level silk is connected with horizontal screw lead 12 Thick stick set 14, horizontal screw lead set 14 connects the first link 13, and the both sides of the first link 13 connect left cross sliding clock 15 and You Shui Smooth block 16.Left cross sliding clock 15 slidably connects left horizontal slide rail 10, and right cross sliding clock 16 slidably connects right horizontal slide rail 11.Horizontal screw lead 12 drives horizontal screw lead set 14 to move horizontally, and left cross sliding clock 15 and right cross sliding clock 16 are respectively along left water Smooth rail 10 and right horizontal slide rail 11 are slided.First link 13 connects mechanical finger 20, and compression is provided with mechanical finger 20 Cylinder 18, the push rod of compression cylinder 18 is connected with compressing tablet 19, and compressing tablet 19 is located at the top of mechanical finger 20, in the support of mechanical finger 20 The firmly edge bottom of brake disc core, compressing tablet 19 pushes down the top of brake disc core, to clamp brake disc core securely.Machinery Valve is provided with finger 20, valve towards the middle position (being also the position of brake disc core) of lower support plate 3, with to stopping After the reconditioning of flash 52, cleaning on hull core reconditioning face 51, the quick sand in brake disc core reconditioning face 51 is carried out by valve Blowing cleaning.
In vertically movable unit, the output shaft of vertical servomotor 26 is connected with the 3rd synchronous pulley 27, vertical leading screw 33 One end be connected with the 4th synchronous pulley 28, the 4th synchronous pulley 28 of synchronized band connection of the 3rd synchronous pulley 27, so that vertically Servomotor 26 drives the rotation of vertical leading screw 33.The two ends of vertical leading screw 33 are rotatably connected on top chock 29 and lower axle respectively Between bearing 34, vertical screw set 43 is connected with vertical leading screw 33, vertical screw set 43 connects the second link 32, and second connects The both sides for connecing frame 32 are all connected with upright slide block 31, and upright slide block 31 is slidably connected upright slide rail 30.Vertical leading screw 33 drives vertically Screw set 43 is moved up and down, and two upright slide blocks 31 are slided respectively along two upright slide rails 30.
In reconditioning unit, air motor 35 is arranged on the second link 32, the output shaft through connecting rod of air motor 35 42 connection scraper plates 41, the both sides of scraper plate 41 are respectively provided with first support bar 39 and second support bar 40, first support bar 39 and the The first hairbrush 37 and the second hairbrush 38 are connected on two support bars 40 respectively.The middle position of lower support plate 3 is provided with without inner ring circle Post roller bearing 36, connecting rod 42 is flexibly connected cylindrical roller bearing without inner ring 36.Vertical screw set 43 moves up and down drive Moving up and down for second link 32, makes reconditioning unit closer or far from brake disc core, so as to pass through scraper plate 41, the first hairbrush 37 and the reconditioning of the second hairbrush 38, cleaning brake disc core on flash, brake disc core reference picture 10.
The brake disc core manipulator of the present embodiment, the manipulator is by three vertical servos of 24, one, horizontal servo motor 26, air motor 35 of motor and a compression cylinder 18 provide power, first by three mechanical fingers 20 during installation and debugging Starting point coordinate is debugged, and ensures that three finger tip positions of mechanical finger 20 are located on same circumference.Simultaneously by lower support Origin coordinates is arrived in the lower plane debugging of disk 3.During work, horizontal movement unit driving mechanical finger 20 reaches specified location, machinery Finger 20 is moved from the center position of the downward support plate 3 of initial point position, and displacement is corresponding with brake disc core model Feeding value, now mechanical finger 20 reached the bottom at brake disc core edge, robot is by the manipulator along side vertically To somewhat lifting, while compression cylinder 18 is acted, be pressed on for brake disc core from the top at brake disc core edge by compressing tablet 19 On mechanical finger 20.It should be noted that being stretched into core shooter by by mechanical finger 20, brake disc core edge is pressed from both sides During holding, the horizontal servo motor 24 in three horizontal movement units can be individually controlled, by finely tuning horizontal servo electricity The anglec of rotation of machine 24, makes three feeding values of mechanical finger 20 different, to adapt to the slightly irregular brake disc core of shape. After the completion of compression cylinder 18 is acted, be removed from the molds for brake disc core by the manipulator, in moving process, vertical servomotor 26 start, and drive reconditioning unit to be moved down from original position, while air motor 35 starts.Reconditioning unit reaches specified location When, scraper plate 41, the first hairbrush 37 and the second hairbrush 38 complete reconditioning, the cleaning to flash 52 on brake disc core reconditioning face 51. Now vertical servomotor 26 is rotated backward, while air motor 35 stops, the valve on mechanical finger 20 is to brake disc core The quick sand in reconditioning face 51 blows cleaning, until reconditioning unit correcting action, final manipulator is by stopping for cleaning out Hull core stacking.
The brake disc core manipulator of the present embodiment, crawl brake disc core is realized by three horizontal movement units, is grabbed Take easily, carry more firmly, so as to substitute the operation for manually taking, removing brake disc core, during crawl, carrying, erect Straight moving cell drives reconditioning unit to complete reconditioning, cleaning to the flash 52 of brake disc core reconditioning face 51.
Certainly, described above is not limitation of the present invention, and the present invention is also not limited to the example above, this technology neck Change, remodeling, addition or replacement that the technical staff in domain is made in essential scope of the invention, should also belong to of the invention Protection domain.

Claims (10)

1. a kind of brake disc core manipulator, it is characterised in that:Including lower support plate, support frame, vertically horizontal movement unit, fortune Moving cell and reconditioning unit, lower support plate circumferentially-spaced ground set three horizontal movement units, and horizontal movement unit is from lower support The circumferential center of the four of disk is extended, and the middle position of lower support plate sets support frame, and vertically movable unit is set on support frame;
Horizontal movement unit includes horizontal servo motor and horizontal screw lead, horizontal servo motor drive connection horizontal screw lead, level The two ends of leading screw are rotatably connected to bearing block respectively, and horizontal screw lead set is connected with horizontal screw lead, and horizontal screw lead set connects through first Connect frame and be connected with cross sliding clock, cross sliding clock slidably connects horizontal slide rail, and the first link is also associated with mechanical finger;
Vertically movable unit include vertical servomotor and vertical leading screw, the vertical vertical leading screw of servomotor drive connection, vertically The two ends of leading screw are rotatably connected to bearing block respectively, and vertical screw set is connected with vertical leading screw, and vertical screw set connects through second Connect frame and be connected with upright slide block, upright slide block slidably connects upright slide rail;
Reconditioning unit includes the air motor being arranged on the second link, and the output shaft through connecting rod of air motor connects scraper plate, Hairbrush is connected with scraper plate.
2. brake disc core manipulator according to claim 1, it is characterised in that:The output shaft connection of horizontal servo motor The one end for having the first synchronous pulley, horizontal screw lead is connected with the second synchronous pulley, the synchronized band connection second of the first synchronous pulley Synchronous pulley, so that horizontal servo motor drive connection horizontal screw lead;It is synchronous that the output shaft of vertical servomotor is connected with the 3rd Belt wheel, one end of vertical leading screw is connected with the 4th synchronous pulley, and the synchronized band of the 3rd synchronous pulley connects the 4th synchronous pulley, with Make the vertical vertical leading screw of servomotor drive connection.
3. brake disc core manipulator according to claim 1, it is characterised in that:The brake disc core manipulator is also wrapped Support plate is included, upper support plate is through connecting pole connection lower support plate, the space level between upper support plate and lower support plate Moving cell, vertically movable unit and reconditioning unit.
4. brake disc core manipulator according to claim 3, it is characterised in that:The brake disc core manipulator is also wrapped Include the mounting bracket being connected with upper support plate.
5. brake disc core manipulator according to claim 1, it is characterised in that:The both sides of scraper plate connect through support bar There is hairbrush.
6. brake disc core manipulator according to claim 1, it is characterised in that:The brake disc core manipulator is also wrapped Include the valve towards lower support plate middle position.
7. brake disc core manipulator according to claim 1, it is characterised in that:The both sides of the first link are respectively connected with Cross sliding clock, the both sides of the second link are respectively connected with upright slide block.
8. brake disc core manipulator according to claim 1, it is characterised in that:Lower support plate includes annular slab, plectane With three blocks of battens, plectane is located at the middle position of annular slab, and plectane connects annular slab through batten, and horizontal movement unit is arranged at bar On plate, support frame is arranged on plectane.
9. brake disc core manipulator according to claim 1, it is characterised in that:The middle position of lower support plate is provided with Cylindrical roller bearing without inner ring, connecting rod is flexibly connected cylindrical roller bearing without inner ring.
10. brake disc core manipulator according to claim 1, it is characterised in that:Compression gas is provided with mechanical finger Cylinder, the push rod of compression cylinder is connected with compressing tablet.
CN201710227979.XA 2017-04-10 2017-04-10 Brake disc sand core manipulator Active CN106903273B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710227979.XA CN106903273B (en) 2017-04-10 2017-04-10 Brake disc sand core manipulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710227979.XA CN106903273B (en) 2017-04-10 2017-04-10 Brake disc sand core manipulator

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CN106903273A true CN106903273A (en) 2017-06-30
CN106903273B CN106903273B (en) 2018-11-06

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CN201710227979.XA Active CN106903273B (en) 2017-04-10 2017-04-10 Brake disc sand core manipulator

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29715874U1 (en) * 1997-09-04 1997-11-06 Robert Knieps Gmbh Deburring device
CN201863088U (en) * 2010-11-09 2011-06-15 中集车辆(集团)有限公司 Automobile brake disc grinding device
CN202105988U (en) * 2011-05-06 2012-01-11 华东泰克西汽车铸造有限公司 Automatic core picking and repairing device of core of automobile engine cylinder
JP2015000468A (en) * 2013-06-18 2015-01-05 ヨシワ工業株式会社 Finishing device
US20160067767A1 (en) * 2014-09-10 2016-03-10 Buderus Guss Gmbh Sand core, coating apparatus and method for producing a sand core, in each case for the production of ventilated brake discs
CN105880738A (en) * 2016-05-23 2016-08-24 朱春锋 Deburring device for brake disc
CN206622578U (en) * 2017-04-10 2017-11-10 山东科技大学 Brake disc core manipulator

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29715874U1 (en) * 1997-09-04 1997-11-06 Robert Knieps Gmbh Deburring device
CN201863088U (en) * 2010-11-09 2011-06-15 中集车辆(集团)有限公司 Automobile brake disc grinding device
CN202105988U (en) * 2011-05-06 2012-01-11 华东泰克西汽车铸造有限公司 Automatic core picking and repairing device of core of automobile engine cylinder
JP2015000468A (en) * 2013-06-18 2015-01-05 ヨシワ工業株式会社 Finishing device
US20160067767A1 (en) * 2014-09-10 2016-03-10 Buderus Guss Gmbh Sand core, coating apparatus and method for producing a sand core, in each case for the production of ventilated brake discs
CN105880738A (en) * 2016-05-23 2016-08-24 朱春锋 Deburring device for brake disc
CN206622578U (en) * 2017-04-10 2017-11-10 山东科技大学 Brake disc core manipulator

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