CN106898783A - A kind of fuel cell membrane electrode die-cutting apparatus and application method - Google Patents
A kind of fuel cell membrane electrode die-cutting apparatus and application method Download PDFInfo
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- CN106898783A CN106898783A CN201510963724.0A CN201510963724A CN106898783A CN 106898783 A CN106898783 A CN 106898783A CN 201510963724 A CN201510963724 A CN 201510963724A CN 106898783 A CN106898783 A CN 106898783A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 32
- 239000000446 fuel Substances 0.000 title claims abstract description 24
- 210000000170 cell membrane Anatomy 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 9
- 239000012528 membrane Substances 0.000 claims abstract description 45
- 238000009792 diffusion process Methods 0.000 claims abstract description 7
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000004070 electrodeposition Methods 0.000 abstract 1
- 210000004027 cell Anatomy 0.000 description 13
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8875—Methods for shaping the electrode into free-standing bodies, like sheets, films or grids, e.g. moulding, hot-pressing, casting without support, extrusion without support
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Fuel Cell (AREA)
Abstract
Description
技术领域technical field
本发明属于燃料电池技术领域,具体涉及一种燃料电池膜电极模切装置。The invention belongs to the technical field of fuel cells, and in particular relates to a fuel cell membrane electrode die-cutting device.
背景技术Background technique
燃料电池是一种通过电化学反应将化学能直接转化为电能的发电装置,具有能量转化效率高,环境友好等特点,被认为是21世纪首选的洁净、高效的发电技术。A fuel cell is a power generation device that directly converts chemical energy into electrical energy through an electrochemical reaction. It has the characteristics of high energy conversion efficiency and environmental friendliness. It is considered to be the preferred clean and efficient power generation technology in the 21st century.
膜电极是电化学反应发生的场所,在此燃料中的化学能直接转化为电能。只含有一个膜电极的电池不能满足外部大功率用电时的需求,因此需要将多节单电池串联起来组成电堆。电堆一般由数十节至上百节单电池组成,这些单电池通过直叠或者平铺的方式堆叠在一起,再加上集流板、绝缘板和端板,利用螺杆或卡条紧固,组成燃料电池电堆。Membrane electrodes are where electrochemical reactions take place, where chemical energy in the fuel is directly converted into electrical energy. A battery with only one membrane electrode cannot meet the demand for external high-power consumption, so it is necessary to connect multiple single cells in series to form a stack. The electric stack is generally composed of dozens to hundreds of single cells. These single cells are stacked together by direct stacking or flat laying, plus current collector plates, insulating plates and end plates, and fastened by screws or clips. Composition of fuel cell stacks.
燃料电池电堆组装质量对电池的性能有着非常重要影响,电堆组装过程会影响电堆内阻以及由于应力作用造成的燃料分配不均。当数十节至上百节单电池堆叠起来组成电堆时,需要在每个单池的膜电极上裁剪出燃料流道口和内部紧固螺钉/定位口。燃料流道口和内部螺钉口相对于扩散层位置加工精度要求高,这对于整个电堆的性能及密封有较大的影响。主要表现为:1.每个单电池在组装时如果没有良好的定位,发生组装错位,这会导致燃料电池电堆内部受力不均,影响密封甚至损坏膜电极组件以及双极板。2.定位及加工公差累计会造成对电池组组装时产生扭曲,这种扭曲会使MEA组件和双极板之间发生相对位移,影响公用流道大小和形状,造成单池间流体分配不均,影响电堆性能。现有设备不足以满足燃料电池对膜电极裁剪的需求。The quality of fuel cell stack assembly has a very important impact on the performance of the battery. The stack assembly process will affect the internal resistance of the stack and the uneven distribution of fuel due to stress. When tens to hundreds of single cells are stacked to form a stack, it is necessary to cut out the fuel flow port and the internal fastening screw/positioning port on the membrane electrode of each single cell. The position of the fuel flow channel opening and the internal screw opening relative to the diffusion layer requires high machining accuracy, which has a great impact on the performance and sealing of the entire stack. The main manifestations are: 1. If each single cell is not well positioned during assembly, assembly misalignment will occur, which will cause uneven stress inside the fuel cell stack, affect the seal and even damage the membrane electrode assembly and bipolar plate. 2. The accumulation of positioning and processing tolerances will cause distortion when assembling the battery pack. This distortion will cause relative displacement between the MEA component and the bipolar plate, affect the size and shape of the common flow channel, and cause uneven fluid distribution between the cells. , affecting the stack performance. Existing equipment is insufficient to meet the needs of fuel cells for membrane electrode tailoring.
发明内容Contents of the invention
本发明针对现有技术存在的不足,目的在于提供一种燃料电池膜电极模切装置,用以确保膜电极上主流道孔及内部紧固螺钉/定位口相对于扩散层位置精确,并提高生产效率。本发明采用以下技术方案来实现:The purpose of the present invention is to provide a fuel cell membrane electrode die-cutting device for the deficiencies in the prior art, to ensure that the position of the main channel hole on the membrane electrode and the internal fastening screw/positioning port are accurate relative to the diffusion layer, and to improve the production efficiency. efficiency. The present invention adopts following technical scheme to realize:
一种燃料电池膜电极模切装置,包括固定于机架上的模切系统、真空发生系统、光源定位系统、压力系统;A fuel cell membrane electrode die-cutting device, including a die-cutting system fixed on a frame, a vacuum generating system, a light source positioning system, and a pressure system;
所述的模切系统包括由1个以上固定于支架上的刀片构成刀模和下垫板,下垫板置于一固定架上,刀模位于下垫板上方,刀模上刀片的刀刃和下垫板相对设置,下垫板为一平板,平板上表面开设有一截面与待切膜电板形状和尺寸相同的第一凹槽,于第一凹槽底部中部区域开设有一截面与待切膜电板扩散层的形状和尺寸相同的第二凹槽,于第二凹槽所在区域四周的第一凹槽底部开设有通孔,待切膜电极可以利用凹槽固定;通孔与真空发生系统相连;The die-cutting system includes more than one blade fixed on the bracket to form a knife mold and a lower backing plate, the lower backing plate is placed on a fixed frame, the knife mold is located above the lower backing plate, the blade on the knife mold and the The lower backing plate is oppositely arranged, the lower backing plate is a flat plate, a first groove with the same shape and size as the cross section of the electric plate to be cut is opened on the upper surface of the flat plate, and a cross section and the same shape and size as the film electric plate to be cut are opened in the middle area of the bottom of the first groove. The second groove with the same shape and size as the diffusion layer of the electric plate has a through hole at the bottom of the first groove around the area where the second groove is located, and the electrode to be cut can be fixed by the groove; the through hole and the vacuum generating system connected;
光源定位系统与刀模相固接;压力系统与刀模传动连接。The light source positioning system is fixedly connected with the knife mold; the pressure system is connected with the knife mold transmission.
所述真空发生系统为一真空泵或抽气泵;真空发生系统主要用于固定膜电极,防止膜电极在模切过程中移动。The vacuum generating system is a vacuum pump or an air pump; the vacuum generating system is mainly used to fix the membrane electrode and prevent the membrane electrode from moving during the die-cutting process.
所述的光源定位系统为可发射两条以上相交的“一”字光线的光源,用以对待切膜电极定位;该光源定位系统可以检测膜电极上待切膜电极部分所在的位置,并利用与下垫板固定架传动连接的伺服电机实现对膜电极位置的调整。The light source positioning system is a light source that can emit two or more intersecting "one" light rays for positioning the membrane electrode to be cut; the light source positioning system can detect the position of the membrane electrode to be cut on the membrane electrode, and use The servo motor connected with the lower plate fixing frame realizes the adjustment of the position of the membrane electrode.
所述的压力系统为刀模提供动力,其可为一电机或气泵或油压机,使刀模上下运动,施力过程包括预压和增压两步。The pressure system provides power for the die cutter, which can be a motor, an air pump or a hydraulic press to move the die die up and down, and the force application process includes two steps of pre-pressurization and pressurization.
所述燃料电池膜电极模切装置的使用方法,包括以下步骤:The method for using the fuel cell membrane electrode die-cutting device includes the following steps:
(1)安装刀模机构,校准“一”字光源位置;(1) Install the knife mold mechanism and calibrate the position of the "one" light source;
(2)将膜电极放置在下垫板的第一凹槽内,调整膜电极位置,启动真空吸附固定膜电极;(2) Place the membrane electrode in the first groove of the lower backing plate, adjust the position of the membrane electrode, and start vacuum adsorption to fix the membrane electrode;
(3)将固定好膜电极的下垫板移动到刀模下方,启动压力系统完成模切动作;(3) Move the lower backing plate on which the membrane electrode is fixed to the bottom of the knife die, and start the pressure system to complete the die-cutting action;
(4)取出冲切好的膜电极。(4) Take out the die-cut membrane electrode.
本发明利用限位方法、光源定位系统、真空吸附固定、分段施力方式对膜电极进行一次冲切,该设备可以确保膜电极上主流道孔及内部紧固螺钉/定位口相对于扩散层位置精确,并限制提高生产效率,提高电堆性能。The present invention uses the position limiting method, the light source positioning system, the vacuum adsorption fixation, and the method of segmented force application to carry out a punching on the membrane electrode. Accurate position, and limited to improve production efficiency, improve stack performance.
附图说明Description of drawings
图1燃料电池膜电极模切装置示意图;Fig. 1 schematic diagram of fuel cell membrane electrode die-cutting device;
图2下垫板示意图。Figure 2 Schematic diagram of the lower backing plate.
具体实施方式detailed description
下面结合附图及实施例进一步说明本发明的燃料电池膜电极模切装置。The fuel cell membrane electrode die-cutting device of the present invention will be further described below in conjunction with the accompanying drawings and examples.
实施例1Example 1
燃料电池膜电极模切装置由模切系统,1、真空发生系统,2、光源定位系统,3、压力系统,4、机身,5组成。模切系统包括刀模和下垫板,100,下垫板上按照扩散层尺寸开下沉槽,101,膜电极可以利用该下沉槽固定,下垫板还包括真空吸附孔,102、定位销孔,103、膜电极外框下沉槽,104。The fuel cell membrane electrode die-cutting device is composed of a die-cutting system, 1. a vacuum generating system, 2. a light source positioning system, 3. a pressure system, 4. a fuselage, and 5. The die-cutting system includes a knife die and a lower backing plate, 100, a sinking groove is opened on the lower backing plate according to the size of the diffusion layer, 101, the membrane electrode can be fixed by the sinking groove, and the lower backing plate also includes vacuum adsorption holes, 102, positioning Pin hole, 103, membrane electrode outer frame sinking groove, 104.
该模切装置的用法为:(1)安装刀模机构,校准“一”字光源位置;(2)将膜电极放置在下垫板上,调整膜电极位置,启动真空吸附固定膜电极;(3)将固定好的膜电极移动到刀模下方,启动压力系统完成模切动作;(4)取出冲切好的膜电极。The usage of the die-cutting device is as follows: (1) install the knife mold mechanism, calibrate the position of the "one" light source; (2) place the membrane electrode on the lower backing plate, adjust the position of the membrane electrode, and start the vacuum adsorption to fix the membrane electrode; (3) ) Move the fixed membrane electrode to the bottom of the knife die, start the pressure system to complete the die-cutting action; (4) Take out the punched membrane electrode.
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Cited By (6)
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| CN109301293A (en) * | 2018-10-24 | 2019-02-01 | 南京大学 | A process for preparing fuel cell membrane electrode and its hot pressing mold |
| CN110336061A (en) * | 2019-07-22 | 2019-10-15 | 深圳市信宇人科技股份有限公司 | Hydrogen fuel cell CCM membrane electrode joint body or the automatic package system of CCM membrane electrode assembly |
| CN110834283A (en) * | 2019-11-20 | 2020-02-25 | 浙江锋源氢能科技有限公司 | Five-in-one membrane electrode packaging clamp and proton exchange membrane fuel cell |
| CN111653797A (en) * | 2020-06-22 | 2020-09-11 | 佛山隆深机器人有限公司 | A fuel cell membrane electrode automatic packaging and testing line |
| CN111755724A (en) * | 2020-06-01 | 2020-10-09 | 无锡先导智能装备股份有限公司 | Fuel cell membrane electrode production equipment |
| CN114188581A (en) * | 2021-11-11 | 2022-03-15 | 广东泰极动力科技有限公司 | CCM cathode and anode automatic identification system, method, equipment and storage medium |
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