CN204449506U - A kind of for cutting the half-finished length cutting machine of alloy - Google Patents

A kind of for cutting the half-finished length cutting machine of alloy Download PDF

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Publication number
CN204449506U
CN204449506U CN201520083700.1U CN201520083700U CN204449506U CN 204449506 U CN204449506 U CN 204449506U CN 201520083700 U CN201520083700 U CN 201520083700U CN 204449506 U CN204449506 U CN 204449506U
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workbench
cutting machine
control system
central control
length
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罗健生
罗跃谟
戴俊果
肖小勇
卢攀
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Xiamen Yu Yong Long Industry And Trade Co ltd
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XIAMEN YU CHANG MACHINERY Co Ltd
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Abstract

The utility model is open a kind of for cutting the half-finished length cutting machine of alloy, comprises central control system, workbench, servomotor, cutter and drive motors; Also comprise positioner; Hold down gag; Protector; Dust collecting.The utility model controls the work of the servomotor of length cutting machine, drive motors, positioner and hold down gag by central control system, can realize automatically pushing away blowing, automatically location, automatic impaction, automatically cutting off; Safety work can be realized by arranging protector; Resource reclaim recycling can be realized by arranging dust collecting, avoiding environment.

Description

一种用于切割合金半成品的长度切断机A length cutting machine for cutting alloy semi-finished products

技术领域 technical field

本实用新型涉及切断机的技术领域,尤其涉及一种用于切割合金半成品的长度切断机。 The utility model relates to the technical field of cutting machines, in particular to a length cutting machine for cutting alloy semi-finished products.

背景技术 Background technique

长度切断机通常用于切割、切断合金半成品制成的板材、棒材,通过长度切断机,可以将板材、棒材切割成一段段生产所需要的长度。 The length cutting machine is usually used to cut and cut off the plates and bars made of alloy semi-finished products. Through the length cutting machine, the plates and bars can be cut into lengths required for production.

现有的长度切断机是通过人工方式完成作业的,首先员工根据生产所需要的长度,在工件上做出标识,然后将工件移动至刀具旁,通过刀具来完成切割作业,这样作业方式,仍存在许多缺点和不足,第一:人工作业方式来完成推料和放料,造成工作效率低,并且现有工作台的作业面积小,不能实现一次性切断多个工件,也不能实现切断更大更长的工件;第二:现有的切断机缺少自动定位装置,只是通过人工作业方式来测量需要切割的长度,人工测量时会存在较大的误差,作业精度和质量不能得到保证;第三:现有的切断机缺少对工件的压紧装置,在切割工件时,只是通过人工对工件进行压紧,在切割过程中,工作难免会有偏移,作业精度和质量也不能得到保证;第四:现有的切断机缺少防护装置,员工在进行切割作业时,容易被切割后产生的尘屑和高速运转的刀具伤到,存在较大的的生产安全隐患;第五:现有的长度切断机没有粉尘回收装置,没有做到资源的再利用。 The existing length cutting machine completes the work manually. First, the employees mark the workpiece according to the length required for production, and then move the workpiece to the side of the tool, and use the tool to complete the cutting operation. In this way, the operation method is still There are many shortcomings and deficiencies, first: the manual operation method is used to complete the pushing and discharging, resulting in low work efficiency, and the existing workbench has a small working area, and cannot realize cutting off multiple workpieces at one time, nor can it realize cutting more Larger and longer workpieces; second: the existing cutting machine lacks an automatic positioning device, and only measures the length to be cut by manual operation. There will be large errors in manual measurement, and the operation accuracy and quality cannot be guaranteed; Third: the existing cutting machine lacks a pressing device for the workpiece. When cutting the workpiece, the workpiece is only pressed manually. During the cutting process, the work will inevitably be offset, and the accuracy and quality of the work cannot be guaranteed. ; Fourth: the existing cutting machine lacks protective devices, and when employees are performing cutting operations, they are easily injured by dust generated after cutting and high-speed knives, and there is a large production safety hazard; fifth: the existing The length cutting machine does not have a dust recovery device, and the resources are not reused.

实用新型内容 Utility model content

为解决上述技术问题,本实用新型提供以下技术方案: In order to solve the above technical problems, the utility model provides the following technical solutions:

一种用于切割合金半成品的长度切断机,包括中央控制系统、工作台、伺服电机、刀具和驱动电机; A cutting-to-length machine for cutting alloy semi-finished products, including a central control system, a workbench, a servo motor, a cutter and a drive motor;

该中央控制系统分别与该伺服电机和该驱动电机连接; The central control system is respectively connected with the servo motor and the driving motor;

该工作台设置在导轨上方并可以在该导轨上移动,在该工作台上沿其运动的方向开有长槽; The workbench is arranged above the guide rail and can move on the guide rail, and a long slot is opened on the workbench along the direction of its movement;

该伺服电机与工作台连接并可以驱动该工作台沿该导轨方向移动; The servo motor is connected with the workbench and can drive the workbench to move along the direction of the guide rail;

该刀具与该长槽配合并通过该刀具的转动来切断工件; The tool cooperates with the long groove and cuts off the workpiece through the rotation of the tool;

该驱动电机的输出轴与该刀具连接并带动该刀具旋转。 The output shaft of the driving motor is connected with the cutter and drives the cutter to rotate.

进一步地,还包括定位装置,该定位装置包括推料板、定位板和光栅尺; Further, a positioning device is also included, and the positioning device includes a pushing plate, a positioning plate and a grating ruler;

该推料板和定位板设置在所述工作台上并可以随该工作台运动,该推料板用于推动物料的移动,该定位板可以根据要切割的长度对工件进行定位; The pushing plate and the positioning plate are arranged on the workbench and can move with the workbench, the pushing plate is used to push the material to move, and the positioning plate can position the workpiece according to the length to be cut;

该光栅尺固定在该工作台上方并与所述中央控制系统连接,该光栅尺可以自动检测到要切断工件的长度。 The grating ruler is fixed above the workbench and connected with the central control system, and the grating ruler can automatically detect the length of the workpiece to be cut off.

进一步地,还包括压紧装置,该压紧装置包括液压缸和压紧板; Further, it also includes a pressing device, which includes a hydraulic cylinder and a pressing plate;

在所述工作台的上方设有液压缸,该液压缸与所述中央控制系统连接,该液压缸的活塞杆与该压紧板连接,以带动该压紧板上下运动来压紧工件。 A hydraulic cylinder is arranged above the workbench, the hydraulic cylinder is connected with the central control system, and the piston rod of the hydraulic cylinder is connected with the pressing plate to drive the pressing plate to move up and down to compress the workpiece.

进一步地,还包括防护装置,该防护装置包括防护箱和防护门; Further, a protective device is also included, and the protective device includes a protective box and a protective door;

在工作台上方设有防护箱,该防护箱上开有防护门,在该防护门上设有感应器,该感应器与所述中央控制系统连接。 A protective box is arranged above the workbench, and a protective door is opened on the protective box, and an inductor is arranged on the protective door, and the inductor is connected with the central control system.

进一步地,还包括粉尘收集装置,该粉尘收集装置包括粉尘收集箱和排气管; Further, it also includes a dust collection device, the dust collection device includes a dust collection box and an exhaust pipe;

在所述工作台的下方设有粉尘收集箱,并在该粉尘收集箱上设有抽屉; A dust collection box is provided under the workbench, and a drawer is provided on the dust collection box;

该排气管的一端连接该粉尘收集箱,另一端通向所述长度切断机外部。 One end of the exhaust pipe is connected to the dust collection box, and the other end leads to the outside of the length cutting machine.

进一步地,所述中央控制系统还包括可以实现人工控制所述长度切断机工作的触摸屏。 Further, the central control system also includes a touch screen that can manually control the operation of the length cutting machine.

本实用新型通过中央控制系统控制伺服电机带动工作台沿导轨移动,可以实现自动推料,并且增加工作台的作业面积,可以实现一次性切断多个工件,也可以实现切断更大更长的工件,提升作业效率;本实用新型通过设置定位装置,在中央控制系统的控制下,不仅可以自动测量工件所需要切割的长度,而且可以自动定位要加工的工件,从而提升作业精度和质量;本实用新型通过压紧装置,通过中央控制系统的控制,可以自动实现对工件的压紧,避免工件切割时工件的移动,从而提升作业精度和质量;本实用新型通过设置防护装置,可以保证员工的安全作业,防止安全事故的发生;本实用新型通过设置粉尘收集装置,可以将切割机作业后产生的粉尘收集起来,从而实现资源的再利用。 The utility model drives the workbench to move along the guide rail through the central control system to control the servo motor, which can realize automatic material pushing, increase the working area of the workbench, realize the cutting of multiple workpieces at one time, and also realize the cutting of larger and longer workpieces. , improve work efficiency; the utility model not only can automatically measure the cutting length of the workpiece, but also can automatically locate the workpiece to be processed by setting the positioning device under the control of the central control system, thereby improving the operation accuracy and quality; the utility model The new type can automatically realize the compression of the workpiece through the pressing device and the control of the central control system, avoiding the movement of the workpiece when cutting the workpiece, thereby improving the accuracy and quality of the work; the utility model can ensure the safety of employees by setting the protective device operation, to prevent the occurrence of safety accidents; the utility model can collect the dust generated after the operation of the cutting machine by setting the dust collection device, so as to realize the reuse of resources.

附图说明 Description of drawings

图1为长度切断机的侧视图; Fig. 1 is a side view of the length cutting machine;

图2为长度切断机的主视图。 Fig. 2 is a front view of the length cutting machine.

具体实施方式 Detailed ways

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。 In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments.

实施例: Example:

图1为长度切断机的侧视图,如图1所示,一种用于切割合金半成品的长度切断机,包括中央控制系统、工作台12、伺服电机13、刀具14和驱动电机15; Fig. 1 is the side view of length cutting machine, as shown in Fig. 1, a kind of length cutting machine for cutting alloy semi-finished products, comprises central control system, workbench 12, servo motor 13, cutter 14 and drive motor 15;

如图1所示,该中央控制系统分别与该伺服电机13和该驱动电机15连接; As shown in Figure 1, the central control system is connected with the servo motor 13 and the drive motor 15 respectively;

图2为长度切断机的主视图,如图2所示,该工作台12设置在导轨17上方并可以在该导轨17上移动,在该工作台12上沿其运动的方向开有长槽18; Fig. 2 is the front view of the length cutting machine, as shown in Fig. 2, the workbench 12 is arranged on the guide rail 17 and can move on the guide rail 17, and the workbench 12 is provided with a long groove 18 along the direction of its movement ;

如图1所示,该伺服电机13与该工作台12连接并可以驱动该工作台12沿图2中该导轨17方向移动; As shown in Figure 1, the servo motor 13 is connected to the worktable 12 and can drive the worktable 12 to move along the direction of the guide rail 17 in Figure 2;

如图2所示,该刀具14与该长槽18配合并通过该刀具14的旋转来切断工件; As shown in Figure 2, the cutter 14 cooperates with the long groove 18 and cuts off the workpiece by the rotation of the cutter 14;

如图1所示,该驱动电机15的输出轴与该刀具14连接并带动该刀具14旋转。 As shown in FIG. 1 , the output shaft of the driving motor 15 is connected with the cutter 14 and drives the cutter 14 to rotate.

本实施例通过采用伺服电机来驱动工作台沿导轨移动,并将伺服电机与中央控制系统连接,可以实现自动推放料,同时改进后的工作台的作业面积增大,可以切割更大更长的工件,实现一次性切断多个工件,从而提升作业效率;本实施例通过将驱动电机与中央控制系统连接,可以实现对刀具工作的自动控制。 In this embodiment, the servo motor is used to drive the workbench to move along the guide rail, and the servo motor is connected to the central control system to realize automatic pushing and unloading of materials. At the same time, the working area of the improved workbench is increased, and the cutting can be larger and longer. The workpiece can cut multiple workpieces at one time, thereby improving the work efficiency; in this embodiment, the automatic control of the cutting tool can be realized by connecting the driving motor with the central control system.

在上述实施例的基础上,进一步地,如图1或图2所示,还包括定位装置,该定位装置包括推料板21、定位板22和光栅尺23; On the basis of the foregoing embodiments, further, as shown in FIG. 1 or FIG. 2 , a positioning device is also included, and the positioning device includes a pushing plate 21, a positioning plate 22 and a grating ruler 23;

该推料板21和定位板22设置在所述工作台12上并可以随该工作台12运动,该推料板21用于推动物料的移动,该定位板22可以根据要切割的长度对工件进行定位; The pusher plate 21 and the positioning plate 22 are arranged on the workbench 12 and can move with the workbench 12. The pusher plate 21 is used to push the movement of the material, and the positioning plate 22 can align the workpiece according to the length to be cut. to locate;

该光栅尺23固定在该工作台12上方并与所述中央控制系统连接,该光栅尺23可以自动检测到要切断工件的长度。 The grating ruler 23 is fixed above the workbench 12 and connected with the central control system, and the grating ruler 23 can automatically detect the length of the workpiece to be cut off.

本实施例通过设置光栅尺,并将光栅尺与中央控制系统连接,当进行切割作业时,中央控制系统控制伺服电机带动工作台移动,光栅尺能够检测到工作台上要切割工件的长度并将信号传给中央控制系统,然后中央控制系统控制伺服电机停止运动,推料板也停止推料,定位板便将工作进行定位。通过以上程序,光栅尺可以实现自动测量工件所需要切割的长度,定位板可以实现自动定位要加工的工件,与现有技术中的人工测量和人工定位相比,能够提升作业精度和质量,提升作业效率。 In this embodiment, the grating ruler is provided and connected to the central control system. When performing cutting operations, the central control system controls the servo motor to drive the workbench to move, and the grating ruler can detect the length of the workpiece to be cut on the workbench and The signal is transmitted to the central control system, and then the central control system controls the servo motor to stop moving, the pushing plate also stops pushing the material, and the positioning plate will position the work. Through the above procedures, the grating ruler can automatically measure the length of the workpiece to be cut, and the positioning plate can automatically position the workpiece to be processed. Compared with the manual measurement and manual positioning in the prior art, it can improve the accuracy and quality of the work, and work efficiency.

在上述实施例的基础上,进一步地,如图2所示,还包括压紧装置,该压紧装置包括液压缸31和压紧板32; On the basis of the foregoing embodiments, further, as shown in FIG. 2 , a pressing device is also included, and the pressing device includes a hydraulic cylinder 31 and a pressing plate 32;

在所述工作台12的上方设有液压缸31,该液压缸31与所述中央控制系统连接,该液压缸31的活塞杆与该压紧板32连接,以带动该压紧板32上下运动来压紧工件。 A hydraulic cylinder 31 is arranged above the workbench 12, and the hydraulic cylinder 31 is connected with the central control system, and the piston rod of the hydraulic cylinder 31 is connected with the pressing plate 32 to drive the pressing plate 32 to move up and down to tighten the workpiece.

本实施例通过设置液压缸,并与中央控制系统连接,当需要切割的工件自动定位后,中央控制系统会控制液压缸下降,通过压紧板将工件压紧,从而可以自动实现对工件的压紧,避免工件切割时工件的移动,从而提升作业精度和质量。 In this embodiment, a hydraulic cylinder is set and connected to the central control system. When the workpiece to be cut is automatically positioned, the central control system will control the hydraulic cylinder to descend, and the workpiece will be compressed by the compression plate, so that the workpiece can be automatically pressed. Tight, to avoid the movement of the workpiece during cutting, thereby improving the accuracy and quality of the work.

在上述实施例的基础上,进一步地,如图2所示,还包括防护装置,该防护装置包括防护箱41和防护门42; On the basis of the foregoing embodiments, further, as shown in FIG. 2 , a protective device is also included, and the protective device includes a protective box 41 and a protective door 42;

在工作台12上方设有防护箱41,该防护箱41上开有防护门42,在该防护门42上设有感应器,该感应器与所述中央控制系统连接,当该感应器感应到该防护门42处于关闭状态时,所述长度切断机才能开始工作。 A protective box 41 is arranged above the workbench 12, and a protective door 42 is provided on the protective box 41. An inductor is arranged on the protective door 42, and the inductor is connected with the central control system. When the inductor senses When the protective door 42 is in the closed state, the length cutting machine can start to work.

本实施例通过在防护门上设置感应器,当感应器感应到防护门处于关闭状态时,中央控制系统才控制切断机开始作业,可以保证员工的安全作业,防止安全事故的发生。 In this embodiment, a sensor is provided on the protective door. When the sensor detects that the protective door is closed, the central control system controls the cutting machine to start operation, which can ensure the safe operation of employees and prevent the occurrence of safety accidents.

在上述实施例的基础上,进一步地,如图1所示,还包括粉尘收集装置,该粉尘收集装置包括粉尘收集箱51和排气管52; On the basis of the foregoing embodiments, further, as shown in FIG. 1 , a dust collection device is also included, and the dust collection device includes a dust collection box 51 and an exhaust pipe 52;

在所述工作台12的下方设有粉尘收集箱51,并在该粉尘收集箱51上设有抽屉53; A dust collection box 51 is provided below the workbench 12, and a drawer 53 is provided on the dust collection box 51;

该排气管52的一端连接该粉尘收集箱51,另一端通向所述长度切断机外部。 One end of the exhaust pipe 52 is connected to the dust collection box 51, and the other end leads to the outside of the length cutting machine.

本实施例通过设置粉尘收集箱,可以把切割工件时产生的粉尘、废料收集起来,收集的粉尘、废料可以再利用,同时也避免直接排放到外界污染作业环境。 In this embodiment, by setting the dust collection box, the dust and waste materials generated during cutting the workpiece can be collected, and the collected dust and waste materials can be reused, and at the same time, direct discharge to the outside to pollute the working environment is avoided.

在上述实施例的基础上,进一步地,如图2所示,所述中央控制系统还包括可以实现人工控制所述长度切断机工作的触摸屏61。 On the basis of the above-mentioned embodiments, further, as shown in FIG. 2 , the central control system further includes a touch screen 61 capable of manually controlling the operation of the length cutting machine.

以上各实施例仅用以说明本实用新型的技术方案,但是本实用新型并不限于此实施方式,在所属技术领域的技术人员所具备的的知识范围内,在不脱离本实用新型宗旨的前提下,还可以做出各种变化。所属技术领域的技术人员从上述的构思出发,不经过创造性的劳动,所作出的种种变换,均落在本实用新型的保护范围内。 The above embodiments are only used to illustrate the technical solutions of the utility model, but the utility model is not limited to this embodiment, within the knowledge of those skilled in the art, without departing from the premise of the utility model Various changes can also be made. All kinds of transformations made by those skilled in the art starting from the above-mentioned ideas without creative work all fall within the protection scope of the present utility model.

Claims (6)

1.一种用于切割合金半成品的长度切断机,其特征在于,包括中央控制系统、工作台、伺服电机、刀具和驱动电机; 1. A length cutting machine for cutting alloy semi-finished products, characterized in that it includes a central control system, a workbench, a servo motor, a cutter and a drive motor; 该中央控制系统分别与该伺服电机和该驱动电机连接; The central control system is respectively connected with the servo motor and the driving motor; 该工作台设置在导轨上方并可以在该导轨上移动,在该工作台上沿其运动的方向开有长槽; The workbench is arranged above the guide rail and can move on the guide rail, and a long slot is opened on the workbench along the direction of its movement; 该伺服电机与工作台连接并可以驱动该工作台沿该导轨方向移动; The servo motor is connected with the workbench and can drive the workbench to move along the direction of the guide rail; 该刀具与该长槽配合并通过该刀具的旋转来切断工件; The tool cooperates with the long groove and cuts off the workpiece through the rotation of the tool; 该驱动电机的输出轴与该刀具连接并带动该刀具旋转。 The output shaft of the driving motor is connected with the cutter and drives the cutter to rotate. 2.根据权利要求1所述的一种用于切割合金半成品的长度切断机,其特征在于,还包括定位装置,该定位装置包括推料板、定位板和光栅尺; 2. A kind of length cutting machine for cutting alloy semi-finished products according to claim 1, is characterized in that, also comprises positioning device, and this positioning device comprises pusher plate, positioning plate and grating ruler; 该推料板和定位板设置在所述工作台上并可以随该工作台运动,该推料板用于推动物料的移动,该定位板可以根据要切割的长度对工件进行定位; The pushing plate and the positioning plate are arranged on the workbench and can move with the workbench, the pushing plate is used to push the material to move, and the positioning plate can position the workpiece according to the length to be cut; 该光栅尺固定在该工作台上方并与所述中央控制系统连接,该光栅尺可以自动检测到要切断工件的长度。 The grating ruler is fixed above the workbench and connected with the central control system, and the grating ruler can automatically detect the length of the workpiece to be cut off. 3.根据权利要求2所述的一种用于切割合金半成品的长度切断机,其特征在于,还包括压紧装置,该压紧装置包括液压缸和压紧板; 3. A kind of length cutting machine for cutting alloy semi-finished products according to claim 2, is characterized in that, also comprises hold-down device, and this hold-down device comprises hydraulic cylinder and hold-down plate; 在所述工作台的上方设有液压缸,该液压缸与所述中央控制系统连接,该液压缸的活塞杆与该压紧板连接,以带动该压紧板上下运动来压紧工件。 A hydraulic cylinder is arranged above the workbench, the hydraulic cylinder is connected with the central control system, and the piston rod of the hydraulic cylinder is connected with the pressing plate to drive the pressing plate to move up and down to compress the workpiece. 4.根据权利要求1所述的一种用于切割合金半成品的长度切断机,其特征在于,还包括防护装置,该防护装置包括防护箱和防护门; 4. A kind of length cutting machine for cutting alloy semi-finished products according to claim 1, is characterized in that, also comprises protective device, and this protective device comprises protective box and protective door; 在工作台上方设有防护箱,该防护箱上开有防护门,在该防护门上设有感应器,该感应器与所述中央控制系统连接。 A protective box is arranged above the workbench, and a protective door is opened on the protective box, and an inductor is arranged on the protective door, and the inductor is connected with the central control system. 5.根据权利要求1所述的一种用于切割合金半成品的长度切断机,其特征在于,还包括粉尘收集装置,该粉尘收集装置包括粉尘收集箱和排气管; 5. A kind of length cutting machine for cutting alloy semi-finished products according to claim 1, is characterized in that, also comprises dust collection device, and this dust collection device comprises dust collection box and exhaust pipe; 在所述工作台的下方设有粉尘收集箱,并在该粉尘收集箱上设有抽屉; A dust collection box is provided under the workbench, and a drawer is provided on the dust collection box; 该排气管的一端连接该粉尘收集箱,另一端通向所述长度切断机外部。 One end of the exhaust pipe is connected to the dust collection box, and the other end leads to the outside of the length cutting machine. 6.根据权利要求1~5任一权利要求所述的一种用于切割合金半成品的长度切断机,其特征在于,所述中央控制系统还包括可以实现人工控制所述长度切断机工作的触摸屏。 6. A length cutting machine for cutting alloy semi-finished products according to any one of claims 1 to 5, wherein the central control system further includes a touch screen that can manually control the operation of the length cutting machine .
CN201520083700.1U 2015-02-06 2015-02-06 A kind of for cutting the half-finished length cutting machine of alloy Expired - Lifetime CN204449506U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425065A (en) * 2016-12-06 2017-02-22 山东伊莱特重工股份有限公司 Automatic blanking system
CN106898783A (en) * 2015-12-18 2017-06-27 中国科学院大连化学物理研究所 A kind of fuel cell membrane electrode die-cutting apparatus and application method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106898783A (en) * 2015-12-18 2017-06-27 中国科学院大连化学物理研究所 A kind of fuel cell membrane electrode die-cutting apparatus and application method
CN106425065A (en) * 2016-12-06 2017-02-22 山东伊莱特重工股份有限公司 Automatic blanking system
CN106425065B (en) * 2016-12-06 2019-01-08 山东伊莱特重工股份有限公司 A kind of automatic blanking system

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