CN106881369B - A kind of two-way composite extrusion die and extrusion process of magnesium alloy plate and belt - Google Patents

A kind of two-way composite extrusion die and extrusion process of magnesium alloy plate and belt Download PDF

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Publication number
CN106881369B
CN106881369B CN201710251009.3A CN201710251009A CN106881369B CN 106881369 B CN106881369 B CN 106881369B CN 201710251009 A CN201710251009 A CN 201710251009A CN 106881369 B CN106881369 B CN 106881369B
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magnesium alloy
extrusion
cross
passage
section
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CN106881369A (en
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丁云鹏
高卡
樊磊
郭晓琴
张锐
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Zhengzhou University of Aeronautics
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Zhengzhou University of Aeronautics
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C25/00Profiling tools for metal extruding
    • B21C25/02Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/001Extruding metal; Impact extrusion to improve the material properties, e.g. lateral extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/002Extruding materials of special alloys so far as the composition of the alloy requires or permits special extruding methods of sequences
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/04Making uncoated products by direct extrusion
    • B21C23/06Making sheets

Abstract

The present invention discloses the two-way composite extrusion die and extrusion process of a kind of magnesium alloy plate and belt.Including die ontology, left end connects extrusion cylinder, inside is axially arranged with the front squeezing passage, transition passage, side squeezing passage, exit passageway being docked and connected along it from left to right, the extrusion chamber of front squeezing passage left end and extrusion cylinder is docked and connected, it is aforementioned be arbitrarily docked and connected locate the cross section of two sides component shape is identical and area equation;The cross section of front squeezing passage and side squeezing passage gradually becomes smaller from left to right, and the cross section of the extrusion chamber of extrusion cylinder, transition passage and exit passageway is equal from left to right;The shape of cross section of cross section and magnesium alloy blank of the extrusion chamber of extrusion cylinder is identical and area equation, front squeezing passage right end, transition passage, side squeezing passage and exit passageway cross section be rounded corner rectangle.The present invention can prepare high plastic magnesium alloy Strip.

Description

A kind of two-way composite extrusion die and extrusion process of magnesium alloy plate and belt
Technical field
The invention belongs to metal material processing technical fields, and in particular to a kind of two-way Compound Extrusion of magnesium alloy plate and belt Mold and extrusion process.
Background technique
Magnesium alloy is important lightweight structural material, compared with steel and aluminium alloy, not only specific strength with higher and ratio Rigidity, and there is excellent heat dissipation performance, electromagnetic shielding performance, damping performance and machining property, product is answered extensively For fields such as aerospace, automobile and military projects.China has magnesium resource abundant, and magnesium mineral products account for the 60% of world's gross reserves More than, and China market is huge, magnesium alloy in terms of have a high potential.However the application of China's magnesium alloy is also in primary Stage, former magnesium yield occupy first place in the world, but mostly with primary exporting, Additional Value of Commodities is lower.Greatly develop magnesium alloy depth Processing industry, the magnesium resource advantage in China, which is converted into industrial advantage and technical advantage, becomes the development side of China's magnesium alloy industry To.
Magnesium alloy thin plate and band has important answer in the 3C Products industrial circle such as mobile phone, camera, video camera and laptop With and have a high potential.However, the crystal structure due to magnesium alloy is close-packed hexagonal structure, slip system is less at room temperature, moulding Deformability is poor, and plastic process product often forms strong basis plane texture, leads to secondary processing cost height.This greatly limits The application of magnesium alloy sheet band.The preparation method for developing a kind of magnesium alloy thin plate and band of high-ductility has great importance.
Extrusion process is one of the important productive of high-performance magnesium alloy sheet band.Currently, magnesium alloy in industrial production Extrusion deformation process often use unidirectionally extruded deformation, squeezing temperature is usually 300 ~ 450 DEG C, extrusion ratio generally 10: 1 ~ 100: 1, extrusion speed is usually 0.5 ~ 2m/min.In order to prevent the temperature difference between mold and crack, frequently with isothermal It squeezes.This traditional unidirectionally extruded deformation method, easily generation strong basis plane texture and banded structure, are unfavorable for subsequent be rolled into Type or post forming.Weakening basal plane texture becomes the important method for improving magnesium alloy post forming.
Important feature when magnesium alloy deformation is exactly texture of the crystal grain C axis easy to form perpendicular to compression axis direction. Multiway forging makes magnesium alloy successively carry out compressive deformation in different directions when deforming, and compression axis direction has been converted, so that brilliant Grain deformation is more uniform, may finally significantly weaken basal plane texture and improve structural homogenity, so as to improve post forming.And The shortcomings that multiway forging deforms is: being also easy to produce and splits since stress state is not three-dimensional compressive state in the edge of magnesium alloy block Line.
Summary of the invention
To overcome existing magnesium alloy plate and belt existing defect, mesh of the invention when extrusion process and multiway forging deform Be the two-way composite extrusion die and extrusion process of a kind of magnesium alloy plate and belt are provided.
To achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of two-way composite extrusion die of magnesium alloy plate and belt: including die ontology, the left end of die ontology is fixed to be connected It is connected to extrusion cylinder, is successively arranged the front squeezing passage being docked and connected, mistake along its axial direction by left end to right end inside die ontology Crossing channel, side squeezing passage, exit passageway, the extrusion chamber of front squeezing passage left end and extrusion cylinder is docked and connected, and aforementioned Meaning be docked and connected locate the cross section of two sides component shape is identical and area equation;Front squeezing passage and side squeezing passage Cross section gradually becomes smaller from left to right, and the cross section of the extrusion chamber of extrusion cylinder, transition passage and exit passageway is from left to right It is equal;The shape of cross section of cross section and magnesium alloy blank of the extrusion chamber of extrusion cylinder is identical and area equation, front squeeze Channel right end, transition passage, side squeezing passage and exit passageway cross section be rounded corner rectangle.
Preferably, the extrusion ratio of front squeezing passage is 1.5:1 ~ 30:1, the extrusion ratio of side squeezing passage be 1.04:1 ~ 2:1, length≤50mm of transition passage.
Preferably, die ontology, extrusion cylinder cross section is equal from left to right and cross section with magnesium alloy blank Shape is identical.
Preferably, the shape of magnesium alloy blank is cylindrical, slab ingot shape or cuboid.
Preferably, cylindrical magnesium alloy blank specification are as follows: 80 ~ 1000mm of diameter, long 500 ~ 2000mm;Slab ingot shape is rectangular The specification of bodily form magnesium alloy blank are as follows: thickness 1 ~ 50mm, wide 80 ~ 1000mm, long 500 ~ 2000mm.
Using the method for the two-way composite extrusion die extrusion forming magnesium alloy plate and belt, include the following steps:
Step 1: being first heated to 250 ~ 450 DEG C for magnesium alloy blank, keeps the temperature 0.5 ~ 2h, while heating mould ontology and squeezing After pressure cylinder, die ontology and extrusion cylinder isothermal and 0 ~ 30 DEG C lower than magnesium alloy blank temperature, die ontology and extrusion cylinder heating The extrusion chamber of extrusion cylinder, transition passage, side squeezing passage, uniformly smears lubricant in exit passageway at front squeezing passage;
Step 2: after magnesium alloy blank, die ontology and extrusion cylinder all reach assigned temperature, magnesium alloy blank is put into crowded In the extrusion chamber of pressure cylinder, applies pressure from the rear end of magnesium alloy blank and carry out constant speed extruding, pass through magnesium alloy blank successively just Face squeezing passage, transition passage, side squeezing passage, exit passageway are to get magnesium alloy plate and belt.
Preferably, extrusion speed is 0.3 ~ 3m/min.
Preferably, the magnesium alloy blank is magnesium alloy cast blank or other hot-working blanks through Homogenization Treatments.
In the present invention, the cross section refers to the section perpendicular to axial direction (magnesium alloy blank direction of advance).
The utility model has the advantages that
1, the advantages of present invention incorporates both extrusion processes and multiway forging deformation, the shortcomings that having evaded them, uses A kind of two-way composite extrusion die and extrusion process, that is, pass sequentially through that front squeezes and side is squeezed and deformed, to weaken base Plane texture simultaneously improves structural homogenity, to prepare high plastic magnesium alloy Strip (elongation be higher than 18%), significantly improve secondly Secondary molding and subsequent roll forming;
2, extrusion process of the present invention is simple, and device therefor is easy to transplant and operate, at low cost, is suitable for industrial metaplasia It produces, and then the application of magnesium alloy plate can be expanded.
Detailed description of the invention
Fig. 1: under use state, the longitudinal section view of the two-way composite extrusion die of the present invention;
Fig. 2: under use state, the sectional elevation of the two-way composite extrusion die of the present invention;
Fig. 3: when the shape of magnesium alloy blank is cylindrical, the left cross-sectional view of the two-way composite extrusion die of the present invention;
Fig. 4: when the shape of magnesium alloy blank is slab ingot shape, the left cross-sectional view of the two-way composite extrusion die of the present invention;
Fig. 5: when the shape of magnesium alloy blank is cuboid, the left cross-sectional view of the two-way composite extrusion die of the present invention;
Wherein, appended drawing reference are as follows: 1- hydraulic press compression bar, 2- extrusion cylinder, 3- magnesium alloy blank, 4- die ontology, the front 5- Squeezing passage, 6- transition passage, the side 7- squeezing passage, 8- exit passageway.
Specific embodiment
Technical solution of the present invention is described in further detail combined with specific embodiments below, but protection model of the invention It encloses and is not limited thereto.
Embodiment 1
For being cylindrical (diameter 500mm, long 1000mm) with the shape of magnesium alloy blank.
As shown in Fig. 1 ~ 3, a kind of two-way composite extrusion die of magnesium alloy plate and belt: including cylindrical die ontology 4, mould The left end of tool ontology 4 is fixedly connected with cylindrical press cylinder 2, is axially successively set by left end to right end along it inside die ontology 4 There are the front squeezing passage 5 being docked and connected, transition passage 6, side squeezing passage 7, exit passageway 8,5 left end of front squeezing passage Be docked and connected with the extrusion chamber of extrusion cylinder 2, it is aforementioned be arbitrarily docked and connected locate the cross section of two sides component shape is identical and area It is equal;The cross section of front squeezing passage 5 and side squeezing passage 7 gradually becomes smaller from left to right, the extrusion chamber of extrusion cylinder 2, The cross section of transition passage 6 and exit passageway 8 is equal from left to right;5 left end of extrusion chamber and front squeezing passage of extrusion cylinder 2 Cross-sectional shape be that round, cross-sectional area is equal with the cross-sectional area of magnesium alloy blank 3, front squeezing passage 5 Right end, transition passage 6, side squeezing passage 7 and exit passageway 8 cross section be rounded corner rectangle, and transition passage 6 The cross-sectional area of cross-sectional area > exit passageway 8, cross-sectional area=target magnesium alloy plate and belt cross of exit passageway 8 Area of section.Wherein, the extrusion ratio of front squeezing passage 5 is 8:1, and the extrusion ratio of side squeezing passage 7 is 1.5:1, and transition is logical The length in road 6 is 50mm.
Using the method for the two-way composite extrusion die extrusion forming magnesium alloy plate and belt, include the following steps:
Step 1: first by the magnesium alloy blank 3(magnesium alloy cast blank through Homogenization Treatments) 350 DEG C are heated to, heat preservation 1h, while heating mould ontology 4 and extrusion cylinder 2, die ontology 4 and 2 isothermal of extrusion cylinder and 20 DEG C lower than magnesium alloy blank temperature, Die ontology 4 and with extrusion cylinder 2 heat after the extrusion chamber of extrusion cylinder 2, front squeezing passage 5, transition passage 6, side squeeze Lubricant is uniformly smeared in channel 7, exit passageway 8;
Step 2: magnesium alloy blank 3(magnesium alloy cast blank), die ontology 4 and extrusion cylinder 2 all reach assigned temperature Afterwards, by magnesium alloy blank 3(magnesium alloy cast blank) it is put into the extrusion chamber of extrusion cylinder 2, it is cast from magnesium alloy blank 3(magnesium alloy Make blank) rear end using hydraulic press compression bar 1(shape be cylinder) carry out constant speed extruding (extrusion speed 1.5m/min), make Magnesium alloy blank 3(magnesium alloy cast blank) successively by front squeezing passage 5, transition passage 6, side squeezing passage 7, outlet Channel 8, realization front is squeezed and deformed and side is squeezed and deformed and obtains magnesium alloy plate and belt.
Utilize the elongation rate test result of Strip obtained by above-mentioned two-way composite extrusion die molding different type magnesium alloy It is shown in Table 1.
As can be seen from Table 1: the present invention uses two-way composite extrusion die and extrusion process, that is, passes sequentially through front It squeezes and side is squeezed and deformed, basal plane texture can be weakened and improve structural homogenity, to prepare high plastic magnesium alloy plate Band, elongation are higher than 18%, significantly improve its post forming and subsequent roll forming.
Embodiment 2
The difference from embodiment 1 is that: the shape of magnesium alloy blank 3 is slab ingot shape, and die ontology 4, squeezes extrusion cylinder 2 The extrusion chamber of cylinder 2, the shape of hydraulic press compression bar 1 are slab ingot shape, and the shape of 5 left end of front squeezing passage is also with magnesium alloy blank Shape and occur to change accordingly, the structure of the two-way composite extrusion die of this example is as shown in Fig. 1,2,4.
Embodiment 3
The difference from embodiment 1 is that: the shape of magnesium alloy blank 3 is cuboid, and die ontology 4, squeezes extrusion cylinder 2 The extrusion chamber of pressure cylinder 2, the shape of hydraulic press compression bar 1 are cuboid, and the shape of 5 left end of front squeezing passage is also with magnesium alloy The shape of blank and occur to change accordingly, the structure of the two-way composite extrusion die of this example is as shown in Fig. 1,2,5.

Claims (8)

1. a kind of two-way composite extrusion die of magnesium alloy plate and belt, it is characterised in that: including die ontology, a left side for die ontology End is fixedly connected with extrusion cylinder, is successively arranged the front being docked and connected inside die ontology along its axial direction by left end to right end and squeezes The extrusion chamber of channel, transition passage, side squeezing passage, exit passageway, front squeezing passage left end and extrusion cylinder is docked and connected, It is aforementioned be arbitrarily docked and connected locate the cross section of two sides component shape is identical and area equation;Front squeezing passage and side squeeze The cross section in channel gradually becomes smaller from left to right, the cross section of the extrusion chamber of extrusion cylinder, transition passage and exit passageway from From left to right is equal;The shape of cross section of cross section and magnesium alloy blank of the extrusion chamber of extrusion cylinder is identical and area equation, just Face squeezing passage right end, transition passage, side squeezing passage and exit passageway cross section be rounded corner rectangle.
2. the two-way composite extrusion die of magnesium alloy plate and belt as described in claim 1, it is characterised in that: front squeezing passage Extrusion ratio be 1.5:1 ~ 30:1, the extrusion ratio of side squeezing passage is 1.04:1 ~ 2:1, length≤50mm of transition passage.
3. the two-way composite extrusion die of magnesium alloy plate and belt as described in claim 1, it is characterised in that: die ontology squeezes The cross section of pressure cylinder is equal from left to right and the shape of cross section with magnesium alloy blank is identical.
4. the two-way composite extrusion die of magnesium alloy plate and belt as claimed in claim 3, it is characterised in that: magnesium alloy blank Shape is cylindrical, slab ingot shape or cuboid.
5. the two-way composite extrusion die of magnesium alloy plate and belt as claimed in claim 4, it is characterised in that: cylindrical magnesium alloy Blank specification are as follows: 80 ~ 1000mm of diameter, long 500 ~ 2000mm;The specification of slab ingot shape or cuboid magnesium alloy blank are as follows: thickness 1 ~ 50mm, wide 80 ~ 1000mm, long 500 ~ 2000mm.
6. a kind of method of extrusion forming magnesium alloy plate and belt, which is characterized in that utilize any described pair such as claim 1 ~ 5 To composite extrusion die, include the following steps:
Step 1: being first heated to 250 ~ 450 DEG C for magnesium alloy blank, keeps the temperature 0.5 ~ 2h, while heating mould ontology and extrusion cylinder, In extrusion cylinder after die ontology and extrusion cylinder isothermal and 0 ~ 30 DEG C lower than magnesium alloy blank temperature, die ontology and extrusion cylinder heating Extrusion chamber, front squeezing passage, transition passage, side squeezing passage, uniformly smear lubricant in exit passageway;
Step 2: after magnesium alloy blank, die ontology and extrusion cylinder all reach assigned temperature, magnesium alloy blank is put into extrusion cylinder Extrusion chamber in, from the rear end of magnesium alloy blank apply pressure carry out constant speed extruding, make magnesium alloy blank successively by front squeeze Pressure passageway, transition passage, side squeezing passage, exit passageway are to get magnesium alloy plate and belt.
7. the method for extrusion forming magnesium alloy plate and belt as claimed in claim 6, it is characterised in that: extrusion speed be 0.3 ~ 3m/min。
8. the method for extrusion forming magnesium alloy plate and belt as claimed in claims 6 or 7, it is characterised in that: the magnesium alloy base Material is magnesium alloy cast blank or other hot-working blanks through Homogenization Treatments.
CN201710251009.3A 2017-04-18 2017-04-18 A kind of two-way composite extrusion die and extrusion process of magnesium alloy plate and belt Active CN106881369B (en)

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EP4093560A4 (en) * 2018-11-15 2023-05-10 The Regents Of The University Of Michigan Extrusion of metal material using a dummy block having a curved surface
CN109877178A (en) * 2019-04-17 2019-06-14 哈尔滨理工大学 A kind of extrusion die and forming method of more dimensional thickness Mg-Al composite strips

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CN104475475A (en) * 2014-11-28 2015-04-01 太原理工大学 Twist extrusion forming die and twist extrusion forming method
JP2015110242A (en) * 2013-11-07 2015-06-18 新日鐵住金株式会社 Front extrusion method, method of manufacturing hollow member, and front extrusion device
CN105032964A (en) * 2015-09-19 2015-11-11 太原理工大学 Continuous extrusion machining device used for magnesium alloy sheet strip with weak basal texture and extrusion machining method

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Publication number Priority date Publication date Assignee Title
CN1827829A (en) * 2006-03-22 2006-09-06 西安建筑科技大学 Method and apparatus for preparing fine-grained material
CN201625674U (en) * 2009-12-09 2010-11-10 九川(浙江)科技股份有限公司 Extrusion die
CN101767120A (en) * 2010-01-06 2010-07-07 哈尔滨理工大学 Device and method for preparing fine-grained material by directly extruding continuous variable cross section
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JP2015110242A (en) * 2013-11-07 2015-06-18 新日鐵住金株式会社 Front extrusion method, method of manufacturing hollow member, and front extrusion device
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CN105032964A (en) * 2015-09-19 2015-11-11 太原理工大学 Continuous extrusion machining device used for magnesium alloy sheet strip with weak basal texture and extrusion machining method

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