CN106873526A - A kind of aluminium parting bead bender control system with remote wireless monitoring function - Google Patents
A kind of aluminium parting bead bender control system with remote wireless monitoring function Download PDFInfo
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- CN106873526A CN106873526A CN201510914890.1A CN201510914890A CN106873526A CN 106873526 A CN106873526 A CN 106873526A CN 201510914890 A CN201510914890 A CN 201510914890A CN 106873526 A CN106873526 A CN 106873526A
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- China
- Prior art keywords
- bender
- control system
- remote wireless
- parting bead
- wireless monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31457—Factory remote control, monitoring through internet
Abstract
The invention discloses a kind of aluminium parting bead bender control system with remote wireless monitoring function, using the Industrial touch screen computer based on WinCE systems as host computer, remote wireless monitoring functional module is devised based on the gsm wireless communication technology, bender host computer application software is developed, automatic bending, the remote wireless monitoring of bender and the fault diagnosis functions of aluminium parting bead are realized.The remote control and status monitoring of bender are realized by wireless communication module, data storage is accurate, and database access is normal.The system realizes bending technique, it is possible to realize wireless monitor, improves the automatization level of double glazing bender, and system operation is reliable, low cost, with good promotion prospect.
Description
Technical field
The present invention relates to a kind of aluminium parting bead bender control system with remote wireless monitoring function, it is adaptable to mechanical field.
Background technology
Double glazing has the advantages that energy-conserving and environment-protective, and aluminium parting bead bender necessary to being widely used in building trade, therefore production double glazing has good market.Existing aluminium parting bead bender control system has two types：One kind is IPC+ motion control Card Types, and because this type uses industrial computer, in addition it is also necessary to touch-screen, and during system operation, power consumption is big, therefore cost is very high;Another type is that, using PLC+ touch-sensitive displays, such application software is not enriched, and exploitation data base administrator is difficult.The bender of both types control system can not all realize remote monitoring function, and employee's on-site supervision is needed when processing aluminium frame with it, must be diagnosed to scene when bender breaks down.
The content of the invention
The present invention proposes a kind of aluminium parting bead bender control system with remote wireless monitoring function, using the Industrial touch screen computer based on WinCE systems as host computer, remote wireless monitoring functional module is devised based on the gsm wireless communication technology, bender host computer application software is developed, automatic bending, the remote wireless monitoring of bender and the fault diagnosis functions of aluminium parting bead are realized.
The technical solution adopted in the present invention is：
The control system is mainly made up of the Industrial touch screen computer based on WinCE systems, CSM wireless communication modules, motion control card, sensor and other elements.Machining Instruction is sent to motion control card using the host computer based on WinCE, motion control card receives controlled motor, cylinder completion corresponding actions after instruction, and receives the signal for feeding back, and realizes the processing to aluminium parting bead.By wireless communication module, using CSM technologies to receive and dispatch short message in the way of complete the remote wireless monitoring of bender.
The inch industrial touch screen computer of 600 types of WLT_TFT800 x 10 of the upper computer selecting of the control system, the computer uses WindowsCE6.0 operating systems, and stable performance increased the reliability of bender control system.The bender of the IPC+ type of touch screens that compares greatly reduces cost, also allows for carrying out software development using WinCE systems.Wireless communication module is the important module for realizing remote wireless monitoring function, and bender wireless communication module uses CSM MODEM, is connected with host computer by RS232 interfaces, can realize receiving and dispatching the function of short message.
The slave computer of the bender uses MTEC-0O1 type motion control cards, is connected with host computer by Ethernet and is communicated, and can meet bender control system to speed and required precision, and the card is more cheap than the motion control card that existing bender is used.
The bender control system software is developed under Microsoft Visual Studio2008 IDEs, is programmed using C# language, and data are processed with reference to SQL statement.Software is mainly made up of production management, motion control (including manual bending and automatic bending), system monitoring main functional modules.
The bender host computer uses WinCE operating systems, according to the main functional modules of software, bender control system program of the exploitation based on WinCE.
The control system realizes the remote wireless monitoring function of bender by system monitoring interface, can monitor sensor states, check the change of kinematic parameter in bender operation, convenient to carry out fault diagnosis to system.Communication between bender and Surveillance center does not require hard real time, uses CSM technologies can meet requirement of the system monitoring to the time, and it is costly that the short message monthly payment business that the suitable common carrier of simultaneous selection is provided carrys out control information.Monitoring system sends, reads, the process of deletion short message is that host computer sends AT instructions to realize by serial ports to communication module.Serial communication program is write based on WinCE systems, using Microsoft Visual Studio
The SerialPort controls in 2008 tool boxes write serial communication function.Database to storing short message performed and realized by performing sql command sentence when inquiry, modification etc. are operated.
The beneficial effects of the invention are as follows：Software normal operation on the touch screen computer based on WinCE, Machining Instruction is passed on by human-computer interaction interface, and executive component operating is correct, and the shaping of aluminium frame is good, realizes Bending Processing technique.The remote control and status monitoring of bender are realized by wireless communication module, data storage is accurate, and database access is normal.The system realizes bending technique, it is possible to realize wireless monitor, improves the automatization level of double glazing bender.System operation is reliable, low cost, with good promotion prospect.
Brief description of the drawings
Fig. 1 is bender control system structure composition figure of the invention.
Fig. 2 is bender control system software functional block diagram of the invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Such as Fig. 1, control system is mainly made up of the Industrial touch screen computer based on WinCE systems, CSM wireless communication modules, motion control card, sensor and other elements.Machining Instruction is sent to motion control card using the host computer based on WinCE, motion control card receives controlled motor, cylinder completion corresponding actions after instruction, and receives the signal for feeding back, and realizes the processing to aluminium parting bead.By wireless communication module, using CSM technologies to receive and dispatch short message in the way of complete the remote wireless monitoring of bender.
The inch industrial touch screen computer of 600 types of WLT_TFT800 x 10 of the upper computer selecting of control system, the computer uses the operating systems of WindowsCE6. 0, and stable performance increased the reliability of bender control system.The bender of the IPC+ type of touch screens that compares greatly reduces cost, also allows for carrying out software development using WinCE systems.Wireless communication module is the important module for realizing remote wireless monitoring function, and bender wireless communication module uses CSM MODEM, is connected with host computer by RS232 interfaces, can realize receiving and dispatching the function of short message.
The slave computer of bender uses MTEC-0O1 type motion control cards, is connected with host computer by Ethernet and is communicated, and can meet bender control system to speed and required precision, and the card is more cheap than the motion control card that existing bender is used.
Such as Fig. 2, bender control system software is developed under Microsoft Visual Studio2008 IDEs, is programmed using C# language, data are processed with reference to SQL statement.Software is mainly made up of production management, motion control (including manual bending and automatic bending), system monitoring main functional modules.
Bender host computer uses WinCE operating systems, according to the main functional modules of software, bender control system program of the exploitation based on WinCE.
Bender realizes aluminium parting bead Bending Processing technique by a series of motors, cylinder moving, flow is first feeding (aluminum strip is moved on into bending operation platform from feed bin), it is then determined that Bending Processing origin, the aluminium frame parameter further according to setting is performed into giving bending to complete the processing and forming to aluminium frame successively.If detected during feeding with complete root aluminum strip, grafting operation can be started two aluminum strips link together, it is also noted that calculated pin and avoid, that is, by truncation part aluminum strip avoiding joint from being at aluminium frame knuckle.
The exploitation of motion control program mainly includes writing for manual bending and automatic bending application program.Manually bending program can realize that single step is processed, including feeding, grafting, feeding, bending, the operation such as block, while operation can also be performed individually to each motor, cylinder, and show the location status of motor, cylinder.
The motion control function library (LHJD. CNC. Base. CE. d11) under WinCE operating systems is based on by using motion control card, call the relative motion control function in storehouse to write single step procedure, realize the control for accurate, high speed being carried out to motion, being coordinated.
Automatic bending major function is the aluminium frame for realizing continuously producing a number of specification of the same race, improves production efficiency.
The method for writing the motion control program that have invoked manual bending of automatic bending motor program, single step working motion is performed successively to realize continuous bending technique, the feedback of status of motor, cylinder, limit switch is arrived host computer by control card in real time, it is ensured that the correct execution of motion.Inside parameter setting, the design parameter such as the error compensation that can set motor speed, length and angle optimize bending technique.
Control system realizes the remote wireless monitoring function of bender by system monitoring interface, can monitor sensor states, check the change of kinematic parameter in bender operation, convenient to carry out fault diagnosis to system.Communication between bender and Surveillance center does not require hard real time, uses CSM technologies can meet requirement of the system monitoring to the time, and it is costly that the short message monthly payment business that the suitable common carrier of simultaneous selection is provided carrys out control information.Monitoring system sends, reads, the process of deletion short message is that host computer sends AT instructions to realize by serial ports to communication module.Serial communication program is write based on WinCE systems, using Microsoft Visual Studio
The SerialPort controls in 2008 tool boxes write serial communication function.Database to storing short message performed and realized by performing sql command sentence when inquiry, modification etc. are operated.
When system jam needs remote diagnosis, bending function sends information and receives the debugging instruction of diagnostic center automatically carries out fault diagnosis.After monitoring system receives Query Running Status to be instructed, accurately related I/O port state can be sent back.If what system was received is Machining Instruction, can controlled motor, cylinder moving to realize automatic Bending Processing, receiving short message is errorless, and monitoring instruction passes on normal.Window can correctly show the instruction for receiving, and monitoring information can be inquired about.
Claims (8)
1. a kind of aluminium parting bead bender control system with remote wireless monitoring function, it is characterized in that：The control system is mainly made up of the Industrial touch screen computer based on WinCE systems, CSM wireless communication modules, motion control card, sensor and other elements.
2. a kind of aluminium parting bead bender control system with remote wireless monitoring function according to claim 1, it is characterized in that：The inch industrial touch screen computer of 600 types of WLT_TFT800 x 10 of the upper computer selecting of the control system, the computer uses WindowsCE6.0 operating systems, and stable performance increased the reliability of bender control system.
3. a kind of aluminium parting bead bender control system with remote wireless monitoring function according to claim 1, it is characterized in that：The slave computer of the bender uses MTEC-0O1 type motion control cards, is connected with host computer by Ethernet and is communicated, and can meet bender control system to speed and required precision, and the card is more cheap than the motion control card that existing bender is used.
4. a kind of aluminium parting bead bender control system with remote wireless monitoring function according to claim 1, it is characterized in that：The bender control system software is developed under Microsoft Visual Studio2008 IDEs, is programmed using C# language, and data are processed with reference to SQL statement.
5. software is mainly made up of production management, motion control (including manual bending and automatic bending), system monitoring main functional modules.
6. a kind of aluminium parting bead bender control system with remote wireless monitoring function according to claim 1, it is characterized in that：The bender host computer uses WinCE operating systems, according to the main functional modules of software, bender control system program of the exploitation based on WinCE.
7. a kind of aluminium parting bead bender control system with remote wireless monitoring function according to claim 1, it is characterized in that：The PC/104 computer systems are made up of PC/104CPU modules, simultaneously sampling multi-function card, power module and flat-panel monitor etc..
8. a kind of aluminium parting bead bender control system with remote wireless monitoring function according to claim 1, it is characterized in that：The control system realizes the remote wireless monitoring function of bender by system monitoring interface, can monitor sensor states, check the change of kinematic parameter in bender operation, convenient to carry out fault diagnosis to system.
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| CN201510914890.1A CN106873526A (en) | 2015-12-13 | 2015-12-13 | A kind of aluminium parting bead bender control system with remote wireless monitoring function |
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| CN201510914890.1A CN106873526A (en) | 2015-12-13 | 2015-12-13 | A kind of aluminium parting bead bender control system with remote wireless monitoring function |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108563195A (en) * | 2018-02-28 | 2018-09-21 | 东莞市轩驰智能科技有限公司 | The long-distance monitoring method and system of glass bending molding machine |
| CN111687248A (en) * | 2020-06-17 | 2020-09-22 | 深圳市汇川技术股份有限公司 | Fault detection method, device, equipment and computer readable storage medium |
| CN112845691A (en) * | 2020-12-23 | 2021-05-28 | 天水锻压机床(集团)有限公司 | Intelligent control system and method for efficient machining and forming unit of heavy plate |
| CN113415026A (en) * | 2021-06-23 | 2021-09-21 | 南京恒久机器制造有限公司 | Remote monitoring type intelligent control system and method for oil-electricity hybrid electro-hydraulic servo bending machine |
-
2015
- 2015-12-13 CN CN201510914890.1A patent/CN106873526A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108563195A (en) * | 2018-02-28 | 2018-09-21 | 东莞市轩驰智能科技有限公司 | The long-distance monitoring method and system of glass bending molding machine |
| CN111687248A (en) * | 2020-06-17 | 2020-09-22 | 深圳市汇川技术股份有限公司 | Fault detection method, device, equipment and computer readable storage medium |
| CN112845691A (en) * | 2020-12-23 | 2021-05-28 | 天水锻压机床(集团)有限公司 | Intelligent control system and method for efficient machining and forming unit of heavy plate |
| CN113415026A (en) * | 2021-06-23 | 2021-09-21 | 南京恒久机器制造有限公司 | Remote monitoring type intelligent control system and method for oil-electricity hybrid electro-hydraulic servo bending machine |
| CN113415026B (en) * | 2021-06-23 | 2022-02-25 | 南京恒久机器制造有限公司 | Remote monitoring type intelligent control system and method for oil-electricity hybrid electro-hydraulic servo bending machine |
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Application publication date: 20170620 |
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