CN106863904B - Carton forming machine - Google Patents
Carton forming machine Download PDFInfo
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- CN106863904B CN106863904B CN201710226970.7A CN201710226970A CN106863904B CN 106863904 B CN106863904 B CN 106863904B CN 201710226970 A CN201710226970 A CN 201710226970A CN 106863904 B CN106863904 B CN 106863904B
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Abstract
The invention provides a carton forming machine, and relates to the field of carton forming machinery design. Comprises a frame, a power and transmission mechanism, a turnover mechanism and a nail box mechanism. The working table plate is provided with a long and narrow through hole along the diagonal direction, four quadrants below the working table plate are respectively provided with a set of actuating mechanism, and a direct current motor of the actuating mechanism is connected with a large belt wheel on the screw rod with the positive and negative teeth through a belt wheel. Two sides of a lead screw nut of the transmission mechanism are respectively provided with a transverse radial polished rod, the vertical rod penetrates through a long and narrow through hole of the working table plate, and the upper corner piece is fixed at the top end of the vertical rod; the opening of the corner piece faces the center of the carton forming machine, and the floating corner piece is connected with the corner piece through a spring; the turnover mechanism comprises a short-edge turnover support and a support seat which are matched to form a moving pair; the adjusting buckle mechanism is fixed with a right buckle of the short-edge turnover support, and the long-edge turnover push rod is matched with the short-edge turnover support to form a revolute pair; the long rollers are matched with the long edge turnover push rods to form a revolute pair; the carton nailing device of the carton nailing mechanism is positioned in the center of the carton forming machine.
Description
Technical Field
The invention relates to the field of design of carton forming machinery, in particular to a carton self-adaptive forming machine.
Background
At present, more and more people are put into the trend of electronic commerce, and when entrepreneurs of 'online stores' entrepreneurship personnel are in the initial entrepreneurship period, a great amount of time and energy are wasted by manually forming corrugated cartons. A self-adaptive carton forming machine capable of opening cartons can comprehensively replace human beings, so that the complex corrugated carton forming work becomes more efficient and standard, manpower resources are saved, and a safe working environment is constructed.
Most of the carton forming machines in the domestic market tend to industrialized flow line production at present, and are driven by cylinders, so that the operation requirement is high, and professional training is required. Has the disadvantages of large volume, high manufacturing cost, huge maintenance cost, large noise and the like. Meanwhile, the carton forming machine on the market can only realize the corrugated carton forming function of one box body, and is lack of self-adaptability.
Disclosure of Invention
The invention aims to provide a carton forming machine which can effectively solve the problem that the corrugated carton forming is lack of adaptability.
The invention adopts the technical scheme that the invention achieves the purpose:
a carton forming machine comprises a rack, a power mechanism, a transmission mechanism, a turnover mechanism and a box nailing mechanism, wherein side plates are arranged at the longitudinal ends of two sides of the rack, the top ends of the side plates are fixed with the outer side surface of a cross beam of the rack, the bottom surface of a working table plate is fixed with the upper surface of the cross beam of the rack, the working table plate is provided with a long and narrow through hole along the diagonal direction, four quadrants below the working table plate are respectively provided with a set of actuating mechanism, and two ends of a positive and negative lead screw matched with a lead screw nut are fixed with the inner sides of the side plates through a lead screw nut bearing seat; a direct current motor of the power mechanism is fixed with a longitudinal beam below the rack through a motor bracket, an output shaft of the direct current motor is connected with one end of a transmission shaft through a coupler, and the other end of the transmission shaft is provided with a small belt pulley which is connected with a large belt pulley on a screw rod with positive and negative teeth through a V-shaped belt;
the two sides of a lead screw nut of the transmission mechanism are respectively provided with a transverse radial polished rod, a vertical rod penetrates through a long and narrow through hole of the working table plate, the upper end of the vertical rod is provided with an angle piece, the lower end of the vertical rod is provided with a flange fixed with an upper linear bearing seat, the upper linear bearing seat is fixed with a lower linear bearing seat through a bearing seat connecting piece, and the radial polished rod is matched with the lower linear bearing seat through a linear bearing and is perpendicular to the axial direction of the lead screw with the positive and negative teeth; the oblique polished rod is matched with the upper linear bearing seat through a linear bearing, and the feed screw nut is fixed with the polished rod bearing seat through bolt connection; two ends of the oblique polish rod are fixed below the working bedplate of the frame through oblique polish rod bearing seats; the push rod is fixed in the middle of the vertical rod, and the direction of the push rod is parallel to the direction of the radial polish rod; the corner piece is fixed at the top end of the vertical rod; one side of the corner piece is parallel to the direction of the radial polished rod, the opening of the corner piece faces to the center of the carton forming machine, and the floating corner piece is connected with the corner piece through a spring;
the turnover mechanism comprises a butterfly-shaped guide rail fixing seat fixed below the working table plate and a sliding block matched with the linear guide rail, and a transverse sliding groove is fixed on the sliding block and forms a moving pair with the linear guide rail; the supporting seat is fixed with the transverse sliding chute; the short edge turnover support is matched with the support seat to form a moving pair; the adjusting buckle mechanism comprises a right buckle fixed with the short edge turning support, and the left buckle and the right buckle are respectively matched with the short edge turning support to form a rotating pair; the tail parts of the left buckle and the right buckle are supported and connected by a spring; the front end of the adjusting buckle mechanism is propped against the groove of the supporting seat; two long-edge turnover push rods are hinged with the short-edge turnover support to form a revolute pair; the long edge turnover push rod is contacted with the push rod; half shafts at two ends of the short roller are matched with a fork arm at the front end of the short edge turnover support to form a rotating pair; the half shafts at the two ends of the long roller are matched with the cantilevers of the long-edge turnover push rods to form a rotating pair;
the box nailing device of the box nailing mechanism is positioned in the center of the carton forming machine, the handle is fixed below the working table plate through the bracket and forms a revolute pair, one end of the connecting rod is matched with the box nailing device to form a revolute pair, and the other end of the connecting rod is matched with the handle to form a revolute pair.
The transmission ratio of the two belt wheels is 1.5, and the screw pitches and the helix angles of the positive and negative tooth screws are equal.
The angle between the inclined polish rod and the axial direction of the lead screw with the positive and negative teeth is 30 degrees.
The nail box device is matched with the working table plate to form a moving pair.
And two ends of the screw rod with the positive and negative teeth are fixed with a screw nut bearing seat through deep groove ball bearings.
The transmission shaft is fixed with a longitudinal beam below the rack through a motor bearing seat.
And the feed screw nut is fixed with the polished rod bearing block through bolt connection.
The long edge turnover push rod and the push rod are kept in high-pair matching.
Compared with the prior art, the invention has the following beneficial effects:
1. the packaging box is suitable for food packaging, medicine packaging and other common small-sized packages used by entrepreneurs of 'online stores', has wide application range, can be suitable for forming and packaging corrugated cartons of different models, and has the characteristics of small volume, high integration degree, low cost, simple operation and the like.
2. The corrugated case forming process state is easy to observe, and later operation is convenient.
3. The innovative design of the floating angle added to the actuating mechanism is suitable for opening corrugated cases of different models.
4. The turnover mechanism flexibly adapts to different box types, and is low in driving power and high in efficiency. The turnover action is synchronously realized in the box opening process, so that the time is saved. The folding function is realized completely by the characteristics of the mechanical mechanism in the movement process.
5. Only one direct current motor is used as the power input of the whole carton forming machine, multiple functions are realized through one-step action, the manufacturing cost and the maintenance cost are low, and compared with the mode that pneumatic power is used as the power input, the noise is low, and a comfortable working environment is constructed.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
FIG. 2 is a top view of the present invention with the work deck and turnover mechanism removed.
Fig. 3 is a single piece actuator of the present invention.
Fig. 4 is a schematic view of the folding mechanism of the present invention.
Fig. 5 is a right side view of the folding mechanism of the present invention.
FIG. 6 is a right side view of the magazine mechanism of the present invention.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the drawings.
As shown in fig. 1, a carton forming machine comprises a frame 4, a power and transmission mechanism, a turnover mechanism and a carton nailing mechanism, wherein side plates 5 are arranged at the longitudinal ends of two sides of the frame 4; the working table plate 6 is provided with a long and narrow through hole along the diagonal direction, four quadrants below the working table plate are respectively provided with a set of actuating mechanism, and two ends of a positive and negative screw rod 15 matched with a screw rod nut 16 are fixed through the inner sides of side plates 5 of a screw rod nut bearing seat 17; the direct current motor 7 of the power mechanism is fixed with a longitudinal beam below the frame 4 through a motor support 9, an output shaft of the direct current motor is connected with one end of a transmission shaft 11 through a coupler 8, and the other end of the transmission shaft 11 is provided with a small belt wheel 14 which is connected with a large belt wheel 13 on a positive and negative screw rod 15 through a V-shaped belt 12. The transmission shaft 11 is fixed with a longitudinal beam below the frame 4 through a motor bearing seat 10.
As shown in fig. 2 and 3, two sides of the screw nut 16 of the transmission mechanism are provided with transverse radial polish rods 19, a vertical rod 24 penetrates through a long and narrow through hole of the working table plate 6, the upper end of the vertical rod is provided with an angle piece 26, the lower end of the vertical rod is provided with a flange 29 fixed with an upper linear bearing seat 21, the upper linear bearing seat 21 is fixed with a lower linear bearing seat 20 through a bearing seat connecting sheet 28, and the radial polish rods 19 are matched with the lower linear bearing seat 20 through linear bearings and are perpendicular to the axial direction of the screw rod 15 with positive and negative teeth; the inclined polish rod 22 is matched with the upper linear bearing seat 21 through a linear bearing, and the feed screw nut 16 is fixed with the polish rod bearing seat 18 through bolt connection; two ends of the oblique polish rod 22 are fixed below the working bedplate 6 of the frame 4 through oblique polish rod bearing blocks 23; the push rod 25 is fixed in the middle of the vertical rod 24, and the direction of the push rod 25 is parallel to the direction of the radial polish rod 19; the corner piece 26 is fixed at the top end of the vertical rod 24; one side of the corner piece 26 is parallel to the direction of the radial polished rod 19, the opening of the corner piece 26 faces the center of the carton forming machine, and the floating corner piece 27 is connected with the corner piece 26 through a spring.
As shown in fig. 4 and 5, the folding mechanism includes a butterfly-shaped guide rail fixing seat 30 fixed below the workbench plate 6 and a sliding block 32 matched with the linear guide rail 31, and a transverse sliding groove 33 is fixed on the sliding block 32 and forms a moving pair with the linear guide rail 31; the supporting seat 34 is fixed with the transverse sliding chute 33; the short edge turnover support 37 and the support seat 34 are matched to form a moving pair; the adjusting buckle mechanism comprises a right buckle 36 fixed with the short-edge turnover support 37, and the left buckle 35 and the right buckle 36 are respectively matched with the short-edge turnover support 37 to form a revolute pair; the tail parts of the left buckle 35 and the right buckle 36 are supported and connected by a spring; the front end of the adjusting buckle mechanism is propped against the groove of the supporting seat 34; the long-edge turnover push rod 38 is matched with the short-edge turnover support 37 to form a revolute pair; the long edge turnover push rod 38 is contacted with the push rod 25; the half shafts at the two ends of the short roller 39 are matched with the fork arms at the front end of the short edge turnover support 37 to form a rotating pair; the half shafts at the two ends of the long roller 40 are matched with the cantilever of the long edge turnover push rod 38 to form a revolute pair.
As shown in fig. 6, the magazine 41 of the magazine mechanism is located at the center of the carton forming machine, the handle 3 is fixed below the table plate 6 through the bracket 2 and constitutes a revolute pair, one end of the link 1 cooperates with the magazine 41 to constitute a revolute pair, and the other end cooperates with the handle 3 to constitute a revolute pair. The working principle of the invention is as follows:
the corrugated case is correctly placed between a pair of floating corner pieces 27 along the diagonal line, the direct current motor 7 rotates forwards, the V-shaped belt 12 drives the lead screw 15 with the positive and negative teeth to rotate, the lead screw nut 16 on the lead screw drives a set of actuating mechanism through the polished rod bearing seat 18, and the turnover mechanism moves towards the opening direction of the corrugated case; during the movement, the corrugated case is opened due to the extrusion of the floating corner pieces 27 and the corner pieces 26, and when the front end of the short edge turnover support 37 contacts the short tongue of the corrugated case, the short roller 39 extrudes the short tongue to continuously fold the short tongue; when the short roller 39 is extruded for a period of time and the short tongue is folded to a certain degree, the long rollers 40 on the two pairs of long-edge folding push rods 38 can contact the long tongue of the corrugated case, the two pairs of long-edge folding push rods 38 are inwards contracted due to the supporting action of the push rods 25 fixed in the middle of the vertical rod 24 in the movement process, so that the long tongue is extruded and continuously folded, and meanwhile, the front end of the short-edge folding support 37 is abutted against the short tongue of the corrugated case to prevent the short tongue from bouncing, thereby being beneficial to folding the long tongue; when the corrugated case is moved to complete opening and folding, the direct current motor 7 stops rotating; at this time, the stapler 41 is moved out by depressing the handle 3, and after the corrugated cardboard box is touched, the stapler 41 presses out the staples to perform a stapling operation. Subsequently, the dc motor 7 rotates reversely to make the actuator, the folding mechanism is away from the corrugated carton, and finally the corrugated carton is taken down. The carton forming machine can be used for opening corrugated cartons of different types, folding paper tongues and nailing U-shaped nails; the floating corner piece can adapt to the opening operation of the corrugated cartons of different types between diagonal lines of the floating corner piece in the opening process of the corrugated cartons; the height of the short edge turnover support relative to the support seat is controlled to fold the short tongues of the corrugated paper boxes with different types; in the processes of opening and folding the short tongues of the corrugated case, folding the long tongues of the corrugated case along the long edge by using a mechanical mechanism through a folding push rod; in the process of folding the long tongue of the corrugated paper box, the short edge is folded over the front end of the support to prevent the short tongue from bouncing; after the operation of opening the box and folding the paper tongue is finished, the box nailing device is popped up by pressing down the handle, and after the box nailing device contacts the corrugated carton, the box nailing device can extrude U-shaped nails to carry out box nailing operation, and finally, the resetting is finished.
Claims (8)
1. The utility model provides a carton forming machine, includes frame (4), power unit and drive mechanism, turns over a mechanism and a nail case mechanism, its characterized in that: the longitudinal ends of two sides of the rack (4) are provided with side plates (5), the top ends of the side plates (5) are fixed with the outer side surface of a cross beam of the rack (4), the bottom surface of the working table plate (6) is fixed with the upper surface of the cross beam of the rack (4), the working table plate (6) is provided with a long and narrow through hole along the diagonal direction, four quadrants below are provided with a set of actuating mechanism, and two ends of a positive and negative tooth lead screw rod (15) matched with a lead screw nut (16) are fixed with the inner sides of the side plates (5) through a lead screw nut bearing seat (17); a direct current motor (7) of the power mechanism is fixed with a longitudinal beam below the rack (4) through a motor support (9), an output shaft of the direct current motor is connected with one end of a transmission shaft (11) through a coupler (8), and the other end of the transmission shaft (11) is provided with a small belt pulley (14) which is connected with a large belt pulley (13) on a positive and negative screw rod (15) through a V-shaped belt (12);
both sides of a lead screw nut (16) of the transmission mechanism are provided with transverse radial polished rods (19), a vertical rod (24) penetrates through a long and narrow through hole of the working table plate (6), the upper end of the vertical rod is provided with an angle piece (26), the lower end of the vertical rod is provided with a flange (29) fixed with an upper linear bearing seat (21), the upper linear bearing seat (21) is fixed with a lower linear bearing seat (20) through a bearing seat connecting piece (28), and the radial polished rods (19) are matched with the lower linear bearing seat (20) through linear bearings and are perpendicular to the axial direction of the lead screw rod (15) with positive and negative teeth; the inclined polish rod (22) is matched with the upper linear bearing seat (21) through a linear bearing, and the feed screw nut (16) is connected with the polish rod bearing seat (18) through a bolt and fixed; two ends of the oblique polish rod (22) are fixed below the working table plate (6) of the frame (4) through oblique polish rod bearing blocks (23); the push rod (25) is fixed in the middle of the vertical rod (24), and the direction of the push rod (25) is parallel to the direction of the radial polish rod (19); the angle piece (26) is fixed at the top end of the vertical rod (24); one side of the corner piece (26) is parallel to the direction of the radial polished rod (19), the opening of the corner piece (26) faces to the center of the carton forming machine, and the floating corner piece (27) is connected with the corner piece (26) through a spring;
the turnover mechanism comprises a butterfly-shaped guide rail fixing seat (30) fixed below the working table plate (6) and a sliding block (32) matched with the linear guide rail (31), and a transverse sliding groove (33) is fixed on the sliding block (32) and forms a moving pair with the linear guide rail (31); the supporting seat (34) is fixed with the transverse sliding chute (33); the short edge turnover support (37) is matched with the support seat (34) to form a moving pair; the adjusting buckle mechanism comprises a right buckle (36) fixed with the short-edge turnover support (37), and the left buckle (35) and the right buckle (36) are respectively matched with the short-edge turnover support (37) to form a revolute pair; the tail parts of the left buckle (35) and the right buckle (36) are supported and connected by a spring; the front end of the adjusting buckle mechanism is abutted against the groove of the supporting seat (34); two long-edge turnover push rods (38) are hinged with the short-edge turnover support (37) to form a revolute pair; the long edge turnover push rod (38) is contacted with the push rod (25); half shafts at two ends of the short roller (39) are matched with a fork arm at the front end of the short edge turnover support (37) to form a revolute pair; half shafts at two ends of the long roller (40) are matched with the cantilever of the long-edge turnover push rod (38) to form a revolute pair;
a box nailing device (41) of the box nailing mechanism is positioned in the center of the carton forming machine, a handle (3) is fixed below a working bedplate (6) through a support (2) and forms a revolute pair, one end of a connecting rod (1) is matched with the box nailing device (41) to form the revolute pair, and the other end of the connecting rod is matched with the handle (3) to form the revolute pair.
2. The carton forming machine of claim 1, wherein: the transmission ratio of the two belt wheels is 1.5, and the screw pitches and the helix angles of the positive and negative tooth screws are equal.
3. The carton forming machine of claim 1, wherein: the angle between the oblique polish rod (22) and the axial direction of the positive and negative tooth lead screw (15) is 30 degrees.
4. The carton forming machine of claim 1, wherein: the nail box device (41) is matched with the working table plate (6) to form a moving pair.
5. The carton forming machine of claim 1, wherein: two ends of the screw rod (15) with the positive and negative teeth are fixed with a screw nut bearing seat (17) through deep groove ball bearings.
6. The carton forming machine of claim 1, wherein: the transmission shaft (11) is fixed with a longitudinal beam below the rack (4) through a motor bearing seat (10).
7. The carton forming machine of claim 1, wherein: the feed screw nuts (16) are all fixed with the polish rod bearing blocks (18) through bolt connection.
8. The carton forming machine of claim 1, wherein: the long edge folding push rod (38) is in high-pair fit with the push rod (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226970.7A CN106863904B (en) | 2017-04-07 | 2017-04-07 | Carton forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226970.7A CN106863904B (en) | 2017-04-07 | 2017-04-07 | Carton forming machine |
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| Publication Number | Publication Date |
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| CN106863904A CN106863904A (en) | 2017-06-20 |
| CN106863904B true CN106863904B (en) | 2023-03-14 |
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| CN201710226970.7A Active CN106863904B (en) | 2017-04-07 | 2017-04-07 | Carton forming machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108081673B (en) * | 2017-12-01 | 2019-07-02 | 河海大学常州校区 | A kind of automatic box shaping device of carton |
| CN108568990B (en) * | 2018-05-09 | 2020-02-04 | 李欢 | Automatic equipment of folding into carton box |
| CN109177301B (en) * | 2018-09-30 | 2019-12-17 | 福州大学 | forming device for polygonal corrugated paper box |
| CN116278169B (en) * | 2023-05-17 | 2023-08-08 | 常州市旭日包装有限公司 | Automatic production equipment for carton turnover molding |
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| CN106863904A (en) | 2017-06-20 |
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