CN106862128B - Rubber plug linear washing machine and using mode thereof - Google Patents

Rubber plug linear washing machine and using mode thereof Download PDF

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Publication number
CN106862128B
CN106862128B CN201710136053.XA CN201710136053A CN106862128B CN 106862128 B CN106862128 B CN 106862128B CN 201710136053 A CN201710136053 A CN 201710136053A CN 106862128 B CN106862128 B CN 106862128B
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CN
China
Prior art keywords
rubber plug
cleaning
brush
main shaft
rubber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710136053.XA
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Chinese (zh)
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CN106862128A (en
Inventor
华国平
华智敏
顾裕龙
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JIANGSU HUALAN NEW PHARMACEUTICAL MATERIAL CO Ltd
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JIANGSU HUALAN NEW PHARMACEUTICAL MATERIAL CO Ltd
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Application filed by JIANGSU HUALAN NEW PHARMACEUTICAL MATERIAL CO Ltd filed Critical JIANGSU HUALAN NEW PHARMACEUTICAL MATERIAL CO Ltd
Priority to CN201710136053.XA priority Critical patent/CN106862128B/en
Publication of CN106862128A publication Critical patent/CN106862128A/en
Priority to PCT/CN2017/112246 priority patent/WO2018161638A1/en
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Publication of CN106862128B publication Critical patent/CN106862128B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Cleaning In General (AREA)
  • Photoreceptors In Electrophotography (AREA)

Abstract

The invention relates to a rubber plug linear washing machine and a use mode thereof, which are characterized in that: the rubber plug cleaning machine comprises a rack (1), wherein a vibrating conveyor (2) and a cleaning platen (3) are arranged at the top of the rack (1), a discharge hole of the vibrating conveyor (2) is connected with a feed hole of the cleaning platen (3), and the vibrating conveyor (2) conveys a rubber plug to the feed hole of the cleaning platen (3). The rubber plug linear washing machine and the use mode thereof overcome the defects of the traditional washing machine, and the rubber plug linear washing machine is provided with a plurality of rubber plug arrangement tracks, and rubber plugs are always conveyed to the rubber plug arrangement tracks from the vibrating conveyor for cleaning, so that the cleaning efficiency of the rubber plugs is improved; the cleaning brush is arranged above the rubber plug arrangement track, so that the rubber plug arrangement track can be scrubbed while being washed, and the cleaning efficiency is also improved; meanwhile, the brush in the brush mechanism can be controlled to ascend and descend by the light-operated equipment, so that the rubber plug brushed by the brush automatically falls into the next cleaning area to be cleaned, the transfer is not needed, and the cleaning efficiency is high.

Description

Rubber plug linear washing machine and using mode thereof
Technical Field
The invention relates to a rubber plug linear washing machine and a use mode thereof, which are mainly used for cleaning rubber plugs so as to meet the requirements of GMP and medicine industries and belong to the technical field of machinery.
Background
Whether the injection medicine is stable or not is closely related to the post-treatment of the rubber plug. Because the surface of the vulcanized and punched rubber plug is not clean, the rubber plug needs to be scrubbed, primarily washed, finely washed and the like. However, at present, domestic rubber plug production enterprises mostly adopt a drum type washing machine to wash rubber plugs, but the conventional washing machine has a plurality of defects:
conventional cleaning methods are not only limited in cleaning quantity, but also cannot scrub the rubber plugs at the same time, and after one batch of rubber plugs are cleaned, a previous batch of rubber plugs need to be taken out of the cleaning machine to be placed into a subsequent rubber plug, so that the cleaning speed is low, and the efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects and provides the rubber plug linear washing machine which has good rubber plug cleaning effect, comprehensive cleaning and higher cleaning efficiency and the use mode thereof.
The purpose of the invention is realized as follows:
the rubber plug linear washing machine comprises a frame, wherein a vibrating conveyor and a washing platen are arranged at the top of the frame, a discharge port of the vibrating conveyor is connected with a feed port of the washing platen, the vibrating conveyor conveys rubber plugs to the feed port of the washing platen, a rubber plug arrangement track is fixed on the washing platen, a brush mechanism is arranged above the rubber plug arrangement track and comprises a linear bearing, the linear bearing is arranged on the washing platen, a brush transmission mechanism is fixedly arranged on the linear bearing, the top of the brush transmission mechanism is connected with an output shaft of a speed reduction motor, and a brush is fixed at the bottom of the brush transmission mechanism.
The bottom of each linear bearing is provided with a cam, a main shaft penetrates between the two cams, and the main shaft is driven by a speed regulating motor to rotate. When the main shaft drives the cam to rotate, the linear bearing is driven to reciprocate up and down once when the cam rotates for one circle.
The middle section of the main shaft is meshed with a gearwheel, the gearwheel is meshed with a pinion, and the pinion is driven by a speed regulating motor to rotate.
The main shaft is also provided with a fixed circular plate, the surface of the circular plate is provided with an optical sensor, one side of the circular plate is fixed with a photoreceptor, the photoreceptor can obtain a signal of the optical sensor once when the main shaft rotates for one circle, the photoreceptor is connected with a control system of the speed regulating motor, and the control system controls the speed regulating motor to rotate in the reverse direction after the photoreceptor measures the signal of the optical sensor, so that the main shaft rotates in the reciprocating forward and reverse directions.
The rubber plug arranging track is provided with three rubber plug positioning plates from front to back, the three rubber plug positioning plates divide the rubber plug arranging track into three areas from front to back, the three areas are a brushing area, a primary washing area and a fine washing area in sequence, flushing pipes are arranged on the brushing area, the primary washing area and the fine washing area respectively, and the flushing pipes are used for cleaning rubber plugs passing below.
The side surfaces of the washing bedplate in the brushing area, the initial washing area and the fine washing area are respectively provided with a first drain hole, a second drain hole and a third drain hole which are communicated with holes on the washing bedplate.
The top of the brush transmission mechanism is connected with an output shaft of the speed reducing motor through a nylon gear.
A turnover box is placed on one side of the rack, and a discharge port of the cleaning bedplate is arranged above the turnover box.
The rubber plug linear washing machine is used in the mode that rubber plugs are conveyed to a rubber plug arrangement track of a washing bedplate from a vibrating conveyor in a vibrating mode, the rubber plugs are downwards flushed by water flushed from a flushing pipe, when the rubber plugs are flushed into rubber plug positioning holes of a rubber plug positioning plate below a brush mechanism and are blocked by a brush, a brush at the bottom of a brush transmission mechanism continuously washes the rubber plugs, a main shaft is driven by a speed regulating motor to rotate to enable the main shaft to rotate forwards and reversely, cams at two ends of the main shaft are continuously contacted and separated with a linear bearing, when the cams are contacted with the linear bearing, the linear bearing is jacked up, the next row of rubber plugs can be flushed into the rubber plug positioning holes of the rubber plug positioning plate below the brush mechanism to wash again, the former row of washed rubber plugs can be flushed into a primary washing area and a fine washing area to wash twice, and finally the former row of rubber plugs can fall into a box to be recycled.
The speed regulating motor rotates forwards and backwards through the photoreceptor and the optical sensor, the photoreceptor is connected with a control system of the speed regulating motor, and the control system controls the speed regulating motor to rotate backwards after the photoreceptor detects a signal of the optical sensor, so that the main shaft rotates forwards and backwards in a reciprocating mode.
The rubber plug linear washing machine and the use mode thereof have the following advantages:
the rubber plug linear washing machine and the use mode thereof overcome the defects of the traditional washing machine, and the rubber plug linear washing machine is provided with a plurality of rubber plug arrangement tracks, and the rubber plugs are always conveyed to the rubber plug arrangement tracks from the vibrating conveyor for cleaning, so that the cleaning efficiency of the rubber plugs is improved; the cleaning brush is arranged above the rubber plug arrangement track, so that the rubber plug arrangement track can be scrubbed while being washed, and the cleaning efficiency is also improved; meanwhile, the brush in the brush mechanism can be controlled to ascend and descend by the light-operated equipment, so that the rubber plug scrubbed by the brush automatically falls into the next cleaning area to be cleaned, the transfer is not needed, and the cleaning efficiency is high.
Drawings
Fig. 1 is a schematic structural view of the rubber plug linear washing machine of the present invention.
Fig. 2 is a schematic structural view of the brush mechanism of fig. 1.
Fig. 3 is a diagram showing the matching relationship between the vibrating conveyor and the rubber plug arranging track in fig. 1.
In the figure: the device comprises a rack 1, a vibrating conveyor 2, a cleaning bedplate 3, a turnover box 4, a rubber plug arrangement rail 5, a rubber plug positioning plate 6, a brushing area 7, a primary washing area 8, a fine washing area 9, a flushing pipe 10, a brush mechanism 11, a linear bearing 11.1, a brush transmission mechanism 11.2, a nylon gear 11.3, a speed reduction motor 11.4, a cam 11.5, a main shaft 11.6, a large gear 11.7, a small gear 11.8, a speed regulation motor 11.9, a circular plate 11.10, a photoreceptor 11.11, an optical sensor 11.12, a first drainage hole 12, a second drainage hole 13 and a third drainage hole 14.
Detailed Description
Referring to fig. 1 to 3, the invention relates to a rubber plug linear washing machine, which comprises a frame 1, wherein a vibrating conveyor 2 and a washing bedplate 3 are arranged at the top of the frame 1, the washing bedplate 3 is arranged in an inclined manner, a turnover box 4 is arranged on one side of the frame 1, a discharge hole of the vibrating conveyor 2 is connected with a feed hole of the washing bedplate 3, the vibrating conveyor 2 is used for conveying rubber plugs to the feed hole of the washing bedplate 3, the discharge hole of the washing bedplate 3 is arranged above the turnover box 4, eight rubber plug arrangement rails 5 are fixed on the washing bedplate 3, three rubber plug positioning plates 6 are arranged on the rubber plug arrangement rails 5 from front to back, the rubber plug arrangement rails 5 are divided into three areas from front to back by the three rubber plug positioning plates 6, namely a washing area 7, a primary washing area 8 and a fine washing area 9 in sequence, and the rubber plug positioning holes are arranged on the rubber plug positioning plates 6, the cleaning device is used for positioning and aligning the rubber plug and then transferring the rubber plug into a rubber plug arranging track 5 of the next area for cleaning, a brushing area 7, a primary cleaning area 8 and a fine cleaning area 9 are respectively provided with a flushing pipe 10, the flushing pipe 10 is used for cleaning the rubber plug passing below, meanwhile, a brush mechanism 11 is arranged above the brushing area 7, impurities on the surface of the rubber plug are removed through a brush, a first drain hole 12, a second drain hole 13 and a third drain hole 14 are respectively arranged on the side surfaces of the brushing area 7, the primary cleaning area 8 and the fine cleaning area 9 of the cleaning bedplate 3 and are communicated with holes on the cleaning bedplate 3 to drain cleaning water, the brush mechanism 11 comprises a linear bearing 11.1, the linear bearing 11.1 is arranged on the cleaning bedplate 3, a horizontally arranged brush transmission mechanism 11.2 is fixed on the linear bearing 11.1, the top of the brush transmission mechanism 11.2 is connected with an output shaft of a speed reducing motor 11.4 through a nylon gear 11.3, the brush transmission mechanism 11.2 is driven to rotate by the reducing motor 11.4, a brush is fixed at the bottom of the brush transmission mechanism 11.2 to remove impurities on the surface of a rubber plug passing through the rubber plug arrangement track 5, cams 11.5 are arranged at the bottoms of the two linear bearings 11.1, a main shaft 11.6 penetrates between the two cams 11.5, the middle section of the main shaft 11.6 is meshed with the large gear 11.7, the large gear 11.7 is meshed with the small gear 11.8, the small gear 11.8 is driven to rotate by the speed regulating motor 11.9, after the main shaft 11.6 drives the cams 11.5 to rotate, the linear bearing 11.1 is driven to reciprocate up and down once by the cam 11.5 per rotation circle, the main shaft 11.6 is also provided with a fixed circular plate 11.10, the circular plate 11.10 is vertically arranged, the surface of the circular plate 11.10 is provided with an optical sensor 11.12, one side of the circular plate 11.10 is fixed with a photoreceptor 11.11, when the main shaft 11.6 rotates for one circle, the photoreceptor 11.11 can obtain a signal of a primary optical sensor 11.12, meanwhile, the photoreceptor 11.11 is connected with a control system of a speed regulating motor 11.9, after the photoreceptor 11.11 detects the signal of the optical sensor 11.12, the control system controls the speed regulating motor 11.9 to rotate reversely, so that the main shaft 11.6 rotates forwards and backwards in a reciprocating manner, the cam 11.5 is connected with the linear bearing 11.1 once when rotating for each circle, the linear bearing 11.1 is jacked up, when the linear bearing 11.1 is not jacked up, a rubber plug on the rubber plug arrangement track 5 cannot pass through a gap between the rubber plug arrangement track 5 and a brush, at the moment, the surface of the rubber plug is scrubbed by the brush, when the linear bearing 11.1 is jacked up, the brush rises, the scrubbed rubber plug passes through a gap between the rubber plug arrangement track 5 and the brush, then the brush falls down, and a next row of rubber plugs can fall below the brush for next scrubbing.
The rubber plugs are conveyed to the rubber plug arrangement track 5 of the cleaning bedplate 3 from the vibrating conveyor 2 in a vibrating mode, the rubber plugs are downwards flushed by water flushed from the flushing pipe 10, when the rubber plugs are flushed into rubber plug positioning holes of the rubber plug positioning plate 6 below the brush mechanism 11 and are blocked by brushes, the rubber plugs are continuously brushed by a brush at the bottom of the brush transmission mechanism 11.2, the main shaft 11.6 is driven by the speed regulating motor 11.9 to rotate, the main shaft 11.6 is driven to rotate forwards and backwards in a reciprocating mode, so that the cams 11.5 at the two ends of the main shaft 11.6 are continuously contacted and separated with the linear bearing 11.1, when the cams 11.5 are contacted with the linear bearing 11.1, the linear bearing 11.1 is jacked up, at the moment, the rear row of rubber plugs can be flushed into the rubber plug positioning holes of the rubber plug positioning plate 6 below the brush mechanism 11 to conduct brushing work again, the rubber plugs which are well brushed in the front row can be flushed to the primary washing area 8 and the fine washing area 9 to conduct washing twice, and finally fall into the turnover box 4 to be recycled.

Claims (6)

1. The utility model provides a rubber plug straight line washing machine which characterized in that: the rubber plug cleaning machine comprises a rack (1), wherein a vibrating conveyor (2) and a cleaning bedplate (3) are arranged at the top of the rack (1), a discharge hole of the vibrating conveyor (2) is connected with a feed hole of the cleaning bedplate (3), a rubber plug is conveyed to the feed hole of the cleaning bedplate (3) by the vibrating conveyor (2), a rubber plug arrangement track (5) is fixed on the cleaning bedplate (3), a brush mechanism (11) is arranged above the rubber plug arrangement track (5), the brush mechanism (11) comprises a linear bearing (11.1), the linear bearing (11.1) is arranged on the cleaning bedplate (3), a transversely arranged brush transmission mechanism (11.2) is fixed on the linear bearing (11.1), the top of the brush transmission mechanism (11.2) is connected with an output shaft of a speed reducing motor (11.4), and a brush is fixed at the bottom of the brush transmission mechanism (11.2);
cams (11.5) are arranged at the bottoms of the two linear bearings (11.1), a main shaft (11.6) penetrates between the two cams (11.5), and the main shaft (11.6) is driven by a speed regulating motor (11.9) to rotate; when the main shaft (11.6) drives the cam (11.5) to rotate, the cam (11.5) can drive the linear bearing (11.1) to reciprocate up and down once every time the cam rotates one circle;
the middle section of the main shaft (11.6) is meshed with the large gear (11.7), the large gear (11.7) is meshed with the small gear (11.8), and the small gear (11.8) is driven by the speed regulating motor (11.9) to rotate; a fixed circular plate (11.10) is further arranged on the main shaft (11.6), a light sensor (11.12) is arranged on the surface of the circular plate (11.10), a photoreceptor (11.11) is fixed on one side of the circular plate (11.10), when the main shaft (11.6) rotates for one circle, the photoreceptor (11.11) can obtain a signal of the primary light sensor (11.12), meanwhile, the photoreceptor (11.11) is connected with a control system of the speed regulating motor (11.9), and after the photoreceptor (11.11) detects the signal of the light sensor (11.12), the control system controls the speed regulating motor (11.9) to rotate in the reverse direction, so that the main shaft (11.6) rotates in the reciprocating and forward and reverse directions.
2. The plug line washer of claim 1, wherein: the rubber plug arranging track (5) is provided with three rubber plug positioning plates (6) from front to back, the three rubber plug positioning plates (6) divide the rubber plug arranging track (5) into three areas from front to back, the three rubber plug positioning plates are sequentially a scrubbing area (7), an initial washing area (8) and a fine washing area (9), the scrubbing area (7), the initial washing area (8) and the fine washing area (9) are respectively provided with a flushing pipe (10), and the flushing pipe (10) is used for cleaning the rubber plug passing below.
3. The plug line washer of claim 2, wherein: the side surfaces of the washing bedplate (3) in the brushing area (7), the initial washing area (8) and the fine washing area (9) are respectively provided with a first drain hole (12), a second drain hole (13) and a third drain hole (14) which are communicated with holes in the washing bedplate (3).
4. The plug line washer of claim 1, wherein: the top of the brush transmission mechanism (11.2) is connected with an output shaft of a speed reducing motor (11.4) through a nylon gear (11.3).
5. The plug line washer of claim 1, wherein: a turnover box (4) is placed on one side of the rack (1), and a discharge hole of the cleaning bedplate (3) is formed above the turnover box (4).
6. The utility model provides a using-way of rubber plug straight line washing machine which characterized in that: by adopting the rubber plug linear washing machine of any one of claims 1-5,
the rubber plug is conveyed into a rubber plug arrangement track (5) of a cleaning bedplate (3) by vibration from a vibration conveyor (2), the rubber plug is downwards flushed by water flushed from a flushing pipe (10), when the rubber plug is flushed into a rubber plug positioning hole of a rubber plug positioning plate (6) below a brush mechanism (11) and is blocked by a brush, the rubber plug is continuously scrubbed by a brush at the bottom of the brush transmission mechanism (11.2), a main shaft (11.6) is driven by a speed regulating motor (11.9) to rotate, the main shaft (11.6) is driven to reciprocate and positively rotate, so that cams (11.5) at two ends of the main shaft (11.6) are continuously contacted and separated with a linear bearing (11.1), when the cams (11.5) are contacted with the linear bearing (11.1), the linear bearing (11.1) is jacked up, at the next row of rubber plugs can be flushed into the rubber plug positioning hole of the rubber plug positioning plate (6) below the brush mechanism (11) for secondary scrubbing, the rubber plugs discharged before can be flushed into an initial scrubbing area (8) and a fine scrubbing area (9), and the rubber plug positioning area (4) for final scrubbing and water recovery;
the adjustable speed motor (11.9) rotates forwards and backwards through the light sensor (11.11) and the light sensor (11.12), the light sensor (11.11) is connected with a control system of the adjustable speed motor (11.9), and after the light sensor (11.11) detects a signal of the light sensor (11.12), the control system controls the adjustable speed motor (11.9) to rotate reversely, so that the main shaft (11.6) rotates forwards and backwards in a reciprocating mode.
CN201710136053.XA 2017-03-08 2017-03-08 Rubber plug linear washing machine and using mode thereof Active CN106862128B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201710136053.XA CN106862128B (en) 2017-03-08 2017-03-08 Rubber plug linear washing machine and using mode thereof
PCT/CN2017/112246 WO2018161638A1 (en) 2017-03-08 2017-11-22 Rubber plug linear washing machine and means of using same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710136053.XA CN106862128B (en) 2017-03-08 2017-03-08 Rubber plug linear washing machine and using mode thereof

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Publication Number Publication Date
CN106862128A CN106862128A (en) 2017-06-20
CN106862128B true CN106862128B (en) 2023-04-11

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WO (1) WO2018161638A1 (en)

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CN106862128B (en) * 2017-03-08 2023-04-11 江苏华兰药用新材料股份有限公司 Rubber plug linear washing machine and using mode thereof
CN206689110U (en) * 2017-03-08 2017-12-01 江苏华兰药用新材料股份有限公司 Rubber plug cleaning linear pattern integral type cleaning and brushing machine
CN108904847B (en) * 2018-09-19 2023-08-15 江苏神农灭菌设备股份有限公司 Sealing door on rubber plug rotary dynamic sterilizing cabinet
CN109047076B (en) * 2018-09-20 2023-08-29 广东溢达纺织有限公司 Automatic roller cleaning equipment and preshrinking shaping system

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CN106862128A (en) 2017-06-20
WO2018161638A1 (en) 2018-09-13

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