CN106862128A - Rubber stopper linear washing machine and its usage - Google Patents

Abstract

The invention relates to a rubber stopper linear scrubbing machine and its use, characterized in that it comprises a frame (1), and a vibrating conveyor (2) and a cleaning table (3) are arranged on the top of the frame (1) , the discharge port of the vibrating conveyor (2) is connected to the feeding port of the cleaning table (3), and the vibrating conveyor (2) transports the rubber plug to the feeding port of the cleaning table (3). The rubber stopper straight-line washing machine and its use method of the present invention overcome the shortcomings of previous washing machines. It is provided with a plurality of rubber stopper arrangement tracks, and the rubber stoppers are always sent from the vibrating conveyor to the rubber stopper arrangement tracks for cleaning, improving The cleaning efficiency of the rubber plug is improved; the cleaning brush is set above the rubber plug arrangement track, which can be scrubbed while washing with water, which also improves the cleaning efficiency; at the same time, the brush in the brush mechanism can be controlled up and down by the light control device, so that the hair The rubber plugs cleaned by brushing are automatically dropped to the next cleaning area for cleaning, without transfer, and the cleaning efficiency is high.

Description

Rubber stopper linear washing machine and its usage

technical field

The invention relates to a rubber plug linear washing machine and its usage method, which is mainly used for cleaning rubber plugs to meet the requirements of GMP and the pharmaceutical industry, and belongs to the field of mechanical technology.

Background technique

The stability of injection drugs is closely related to the post-processing of rubber stoppers. Since the surface of the vulcanized and die-cut rubber plugs is not clean, the rubber plugs need to be scrubbed, initially rinsed, and finely rinsed. However, at present, many domestic rubber stopper manufacturers use reel-type washing machines to clean rubber stoppers. However, conventional washing machines have many defects:

Conventional cleaning methods not only have a limited number of cleanings, but also cannot scrub the rubber plugs at the same time. After a batch of rubber plugs are cleaned, the previous batch of rubber plugs needs to be taken out of the washing machine before the subsequent rubber plugs can be put into the subsequent rubber plugs, which leads to cleaning Slower and less efficient.

Contents of the invention

The object of the present invention is to overcome the above disadvantages and provide a rubber stopper linear scrubber with good cleaning effect, comprehensive cleaning and high cleaning efficiency and its usage.

The purpose of the present invention is achieved like this:

A rubber stopper linear washing machine, which includes a frame, a vibrating conveyor and a cleaning table are arranged on the top of the frame, the discharge port of the vibrating conveyor is connected with the feeding port of the cleaning table, and the vibrating conveyor The device transports the rubber plugs to the feeding port of the cleaning platen. The rubber plug arrangement track is fixed on the cleaning platen. A brush mechanism is arranged above the rubber stopper arrangement track. The brush mechanism includes a linear bearing. The linear bearing is arranged on the cleaning table, and the brush transmission mechanism is fixed on the linear bearing. The top of the brush transmission mechanism is connected with the output shaft of the reduction motor, and the bottom of the brush transmission mechanism is fixed with a brush.

The bottoms of the two linear bearings are provided with cams, and a main shaft is passed between the two cams, and the main shaft is driven to rotate by a speed-regulating motor. When the main shaft drives the cam to rotate, the cam will reciprocate up and down with the linear bearing once every time it rotates.

The middle section of the main shaft meshes with the bull gear, and the bull gear meshes with the pinion, and the pinion is driven to rotate by the speed regulating motor.

There is also a fixed circular plate on the main shaft. There is a light sensor on the surface of the circular plate, and a photoreceptor is fixed on one side of the circular plate. When the main shaft rotates once, the photoreceptor can get a signal from the photosensor. The control system of the speed-regulating motor is connected. When the photoreceptor detects the signal of the light sensor, the control system controls the speed-regulating motor to rotate in reverse, so that the main shaft reciprocates forward and reverse rotation.

The stopper alignment track is provided with three stopper positioning plates from front to back, and the three stopper positioning plates divide the stopper arrangement track into three areas from front to back, which are the scrubbing area, the initial washing area, and the fine washing area in sequence. There are flushing pipes on the washing area, initial washing area and fine washing area respectively, and the washing pipes are used to clean the rubber plug passing below.

The cleaning platen has a first drain hole, a second drain hole, and a third drain hole on the sides of the scrubbing area, the initial washing area and the fine washing area, and communicates with the holes on the cleaning platen.

The top of the brush transmission mechanism is connected with the output shaft of the reduction motor through a nylon gear.

A turnover box is placed on one side of the frame, and the outlet for cleaning the platen is arranged above the turnover box.

The use of this rubber plug linear washing machine is that the rubber plug is vibratingly transported from the vibrating conveyor to the rubber plug arrangement track on the cleaning table, and the water flushed out of the flushing pipe will flush the rubber plug downward. Rush into the rubber plug positioning hole of the rubber plug positioning plate under the brush mechanism and be blocked by the brush. The brush at the bottom of the brush transmission mechanism continuously scrubs the rubber plug. The main shaft rotates under the drive of the speed regulating motor, so that the main shaft Reciprocating forward and reverse rotation, so that the cams at both ends of the main shaft are constantly in contact with and separated from the linear bearings. When the cams are in contact with the linear bearings, the linear bearings are lifted up. At this time, the last row of rubber plugs can be flushed to the bottom of the brush mechanism for positioning. The rubber plug positioning hole of the board is scrubbed again. The rubber plugs scrubbed in the front row can be washed to the initial washing area and the fine washing area for two washings, and finally fall into the turnover box for recycling.

The speed-regulating motor rotates positively and negatively through the photoreceptor and light sensor. The photoreceptor is connected to the control system of the speed-regulating motor. When the photoreceptor detects the signal from the light sensor, the control system controls the speed-regulating motor to rotate in reverse, so that the spindle Reciprocating forward and reverse rotation.

The rubber stopper linear washing machine and its use method of the present invention have the following advantages:

The rubber stopper straight-line cleaning machine and its use method of the present invention overcome the shortcomings of the previous cleaning machines. It is provided with a plurality of rubber plug arrangement tracks, and the rubber stoppers are always sent from the vibrating conveyor to the rubber stopper arrangement tracks for cleaning, thereby The cleaning efficiency of the rubber plug is improved; and the cleaning brush is set above the rubber plug arrangement track, which can be scrubbed while washing with water, which also improves the cleaning efficiency; at the same time, the brush in the brush mechanism can be controlled up and down by the light control device, In this way, the rubber plug cleaned by the brush automatically falls to the next cleaning area for cleaning, without transfer, and the cleaning efficiency is high.

Description of drawings

Fig. 1 is a schematic structural view of a rubber stopper straight-line washing machine of the present invention.

Fig. 2 is a structural schematic diagram of the brush mechanism in Fig. 1 .

Fig. 3 is a cooperative relationship diagram between the vibrating conveyor and the rubber stopper arrangement track in Fig. 1 .

In the figure: frame 1, vibrating conveyor 2, cleaning table 3, turnover box 4, rubber plug arrangement track 5, rubber plug positioning plate 6, scrubbing area 7, initial washing area 8, fine washing area 9, flushing pipe 10 , brush mechanism 11, linear bearing 11.1, brush transmission mechanism 11.2, nylon gear 11.3, reduction motor 11.4, cam 11.5, main shaft 11.6, large gear 11.7, small gear 11.8, speed regulating motor 11.9, circular plate 11.10, photoreceptor 11.11 , Optical sensor 11.12, first drain hole 12, second drain hole 13, third drain hole 14.

detailed description

Referring to Fig. 1 to Fig. 3, the present invention relates to a rubber stopper linear washing machine, comprising a frame 1, a vibrating conveyor 2 and a cleaning table 3 are arranged on the top of the frame 1, the cleaning table 3 is inclined, and the frame A turnover box 4 is placed on one side of 1, the discharge port of the vibrating conveyor 2 is connected with the feeding port of the cleaning table 3, and the vibrating conveyor 2 is used to transport the rubber plug to the feeding port of the cleaning table 3 On the opening, the discharge port of the cleaning table 3 is set above the turnover box 4, and eight rubber plug arrangement tracks 5 are fixed on the cleaning table 3, and the rubber stopper arrangement track 5 is provided with three rubber stoppers from front to back. Positioning plate 6, three rubber plug positioning plates 6 divide the rubber plug arrangement track 5 into three areas from front to back, which are the brushing area 7, the initial washing area 8, and the fine washing area 9, and the rubber plug positioning plate 6 is equipped with The positioning hole of the rubber plug is used to position the rubber plug and then transfer it to the rubber plug arrangement track 5 in the next area for cleaning. The scrubbing area 7, the initial washing area 8 and the fine washing area 9 are respectively equipped with flushing pipes 10 , the flushing pipe 10 is used to clean the rubber plug passing below, and a brush mechanism 11 is arranged above the scrubbing area 7, and the impurities on the surface of the rubber plug are removed by the brush. The sides of the washing area 8 and the fine washing area 9 are respectively provided with a first drain hole 12, a second drain hole 13, and a third drain hole 14 communicate with the holes on the cleaning platform 3 to discharge the cleaning water, and the brush mechanism 11 includes Linear bearing 11.1, the linear bearing 11.1 is arranged on the cleaning table 3, the linear bearing 11.1 is fixed with a horizontal brush transmission mechanism 11.2, the top of the brush transmission mechanism 11.2 passes through the output shaft of the nylon gear 11.3 and the reduction motor 11.4 The gear motor 11.4 drives the brush transmission mechanism 11.2 to rotate. The bottom of the brush transmission mechanism 11.2 is fixed with a brush to clean the surface of the rubber plug passing on the rubber plug arrangement track 5, and the bottom of the two linear bearings 11.1 Both cams 11.5 are provided, and a main shaft 11.6 is threaded between the two cams 11.5, the middle section of the main shaft 11.6 meshes with the bull gear 11.7, the bull gear 11.7 meshes with the pinion 11.8, and the pinion 11.8 is driven by the speed regulating motor 11.9 Rotate, when the main shaft 11.6 drives the cam 11.5 to rotate, the cam 11.5 will take the linear bearing 11.1 to reciprocate up and down once every time it rotates, and there is a fixed circular plate 11.10 on the main shaft 11.6, and the circular plate 11.10 is vertically arranged. A photosensor 11.12 is arranged on the surface of the plate 11.10, and a photoreceptor 11.11 is fixed on one side of the circular plate 11.10. When the main shaft 11.6 rotates once a week, the photoreceptor 11.11 can obtain a signal from the photosensor 11.12. The speed motor 11.9 is connected to the control system. When the photoreceptor 11.11 detects the signal of the light sensor 11.12, the control system controls the speed regulating motor 11.9 to rotate in reverse, so that the main shaft 11.6 reciprocates forward and reverse rotation. with linear bearing 11.1 Complete a connection, so that the linear bearing 11.1 is jacked up. When the linear bearing 11.1 is not jacked up, the rubber plug on the rubber plug arrangement track 5 cannot pass between the rubber plug arrangement track 5 and the brush. The brush cleans the surface of the rubber plug. When the linear bearing 11.1 is jacked up, the brush rises, and the cleaned rubber plug passes through the gap between the rubber plug arrangement track 5 and the brush, and then the brush falls down. A row of rubber plugs can fall to the bottom of the brush for the next brushing.

The rubber plugs are vibratingly conveyed from the vibrating conveyor 2 to the rubber plug arrangement track 5 of the cleaning table 3, and the water flushed out of the flushing pipe 10 will flush the rubber plugs downward, and when the rubber plugs are flushed to the bottom of the brush mechanism 11, the rubber plugs will The rubber plug positioning hole of the plug positioning plate 6 is blocked by the brush. The brush at the bottom of the brush transmission mechanism 11.2 continuously scrubs the rubber plug. Reverse rotation, so that the cams 11.5 at both ends of the main shaft 11.6 are constantly in contact with and separated from the linear bearing 11.1. When the cam 11.5 is in contact with the linear bearing 11.1, the linear bearing 11.1 is lifted up. At this time, the last row of rubber plugs can be flushed to the brush mechanism 11 The rubber plug positioning hole of the lower rubber plug positioning plate 6 is scrubbed again, and the rubber plugs scrubbed in the front row can be washed to the initial washing area 8 and the fine washing area 9 for two washings, and finally fall into the turnover box 4 to recycle.

Claims (10)

1. a kind of plug straight line cleaning and brushing machine, it is characterised in that：It includes frame（1）, the frame（1）It is defeated that top is provided with vibration Send device（2）With cleaning platen（3）, the vibratory conveyer（2）Discharging opening with cleaning platen（3）Charging aperture be connected, shake Dynamic conveyer（2）Plug is transported to cleaning platen（3）Charging aperture on, the cleaning platen（3）On be fixed with plug arrangement Track（5）, the plug arrangement track（5）Top is provided with brush device（11）, the brush device（11）Including linear axis Hold（11.1）, the linear bearing（11.1）It is arranged on cleaning platen（3）On, linear bearing（11.1）On be fixed with horizontally set Brush transmission mechanism（11.2）, brush transmission mechanism（11.2）Top and reducing motor（11.4）Output shaft be connected, hair Brush transmission mechanism（11.2）Bottom be fixed with hairbrush.

2. a kind of plug straight line cleaning and brushing machine according to claim 1, it is characterised in that：Two linear bearings（11.1）Bottom Portion is respectively provided with cam（11.5）, two cams（11.5）Between be installed with a main shaft（11.6）, the main shaft（11.6）By adjusting Speed motor（11.9）Drive to rotate；Work as main shaft（11.6）Band moving cam（11.5）After rotation, cam（11.5）Per revolution Will be with linear bearing（11.1）Up and down reciprocatingly lift once.

3. a kind of plug straight line cleaning and brushing machine according to claim 2, it is characterised in that：The main shaft（11.6）Interlude With gear wheel（11.7）Engagement, gear wheel（11.7）With little gear（11.8）Engagement, and little gear（11.8）By buncher （11.9）Drive to rotate.

4. a kind of plug straight line cleaning and brushing machine according to claim 2, it is characterised in that：Main shaft（11.6）It is upper to also have fixed circle Plate（11.10）, plectane（11.10）Surface be provided with an optical sensor（11.12）, and plectane（11.10）Side consolidate Surely there is photoreceptor（11.11）, work as main shaft（11.6）Often rotate one week, photoreceptor（11.11）Just an optical sensor can be obtained （11.12）Signal, while photoreceptor（11.11）With buncher（11.9）Control system be connected, work as photoreceptor（11.11） Measure optical sensor（11.12）Signal after just allow control system control buncher（11.9）Rotate backward, so as to allow main shaft （11.6）Reciprocal positive and negative rotation.

5. a kind of plug straight line cleaning and brushing machine according to claim 1, it is characterised in that：The plug arranges track（5）From Front to back is provided with three plug location-plates（6）, three plug location-plates（6）Plug is arranged into track（5）It is divided into from front to back Three regions, are followed successively by scrub area（7）, previous cleaning area（8）, fine purifiation area（9）, scrub area（7）, previous cleaning area（8）With fine purifiation area（9）On It is respectively equipped with flush pipe（10）, flush pipe（10）For being cleaned to the plug that lower section passes through.

6. a kind of plug straight line cleaning and brushing machine according to claim 5, it is characterised in that：The cleaning platen（3）Scrubbing Area（7）, previous cleaning area（8）With fine purifiation area（9）Side open up the first osculum respectively（12）, the second osculum（13）, the 3rd row Water hole（14）And with cleaning platen（3）On hole connection.

7. a kind of plug straight line cleaning and brushing machine according to claim 1, it is characterised in that：Brush transmission mechanism（11.2）Top Portion passes through nylon gear（11.3）With reducing motor（11.4）Output shaft be connected.

8. a kind of plug straight line cleaning and brushing machine according to claim 1, it is characterised in that：Frame（1）Side be placed with week Turnning box（4）, clean platen（3）Discharging opening be arranged at Turnover Box（4）Top.

9. a kind of occupation mode of plug straight line cleaning and brushing machine, it is characterised in that：Plug is from vibratory conveyer（2）It is vibrated and is transported to Cleaning platen（3）Plug arrangement track（5）In, flush pipe（10）In the water gone out by plug toward undershoot, when plug is flushed to Brush device（11）Lower section plug location-plate（6）Plug location hole in, and blocked by hairbrush, brush transmission mechanism（11.2） Bottom hairbrush constantly plug is scrubbed, main shaft（11.6）In buncher（11.9）Drive under rotate, allow main shaft （11.6）Reciprocal positive and negative rotation, such main shaft（11.6）The cam at two ends（11.5）Just constantly and linear bearing（11.1）Contact and Separate, work as cam（11.5）With linear bearing（11.1）During contact, linear bearing（11.1）By jack-up, now latter dumping plug can To be flushed to brush device（11）Lower section plug location-plate（6）Plug location hole in carry out scrub work again, front row is scrubbed Plug can be flushed to previous cleaning area（8）With fine purifiation area（9）Washed twice, finally fallen Turnover Box（4）In reclaimed.

10. the occupation mode of a kind of plug straight line cleaning and brushing machine according to claim 9, it is characterised in that：Buncher （11.9）By photoreceptor（11.11）And optical sensor（11.12）To carry out positive and negative rotation, photoreceptor（11.11）With speed governing electricity Machine（11.9）Control system be connected, work as photoreceptor（11.11）Measure optical sensor（11.12）Signal after just allow control system Control buncher（11.9）Rotate backward, so as to allow main shaft（11.6）Reciprocal positive and negative rotation.