CN106855054A - Pipeline oil transportation pump method for evaluating state and device - Google Patents

Pipeline oil transportation pump method for evaluating state and device Download PDF

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Publication number
CN106855054A
CN106855054A CN201510898193.1A CN201510898193A CN106855054A CN 106855054 A CN106855054 A CN 106855054A CN 201510898193 A CN201510898193 A CN 201510898193A CN 106855054 A CN106855054 A CN 106855054A
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state
state evaluation
subparameter
parameter
quantitative assessment
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CN106855054B (en
Inventor
李柏松
董学刚
杨晓峥
杨喜良
张兴
谭东杰
常维纯
任小龙
张丽稳
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China Oil and Gas Pipeline Network Corp
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China Petroleum and Natural Gas Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0088Testing machines

Abstract

The invention discloses a kind of pipeline oil transportation pump method for evaluating state and device, belong to Oil & Gas Storage field.Methods described includes:Obtain the n measured value of state evaluation parameter that state evaluation parameter sets include;According to default Quantitative Evaluation Algorithm, the measured value to each state evaluation parameter in the state evaluation parameter sets carries out quantitative assessment, obtains quantitative assessment value set S;According to quantitative assessment value set S, the irrelevance between the measured value and ideal value of each state evaluation parameter is determined by irrelevance computing formula, obtain irrelevance set V;According to the irrelevance set V and quantitative assessment value set S, the state evaluation result HI of the pipeline oil transportation pump is determined by state evaluation formula;Finally according to the state evaluation result HI of the pipeline oil transportation pump, oil pipeline is run or safeguarded.The present invention realizes the quantitative assessment to oil transfer pump state.The present invention is used to evaluate the state of oil transfer pump.

Description

Pipeline oil transportation pump method for evaluating state and device
Technical field
The present invention relates to Oil & Gas Storage field, more particularly to a kind of pipeline oil transportation pump method for evaluating state and device.
Background technology
Pipeline oil transportation pump is a kind of equipment that the mechanical energy of prime mover is converted into liquid energy, pipeline oil transportation pump Mainly rotated by prime mover impeller, liquid is done work, make liquid that the height of requirement is transported to by suction pit Place requires the orientation of pressure.Pipeline oil transportation pump is the key equipment in oil pipeline, its status information energy Enough reflect its reliability of operation, the operation and maintenance maintenance to oil pipeline have important reference significance.
In correlation technique, related sensor typically is installed at positions such as pipeline oil transportation pump bearing, bearing blocks, The isoparametric measured value of vibration, temperature, leakage and noise of the pipeline oil transportation pump is detected by sensor, then According to the measured value that sensor is detected, judge whether the pipeline oil transportation pump breaks down.
But, the measured value detected by sensor can only be used for judging whether the pipeline oil transportation pump occurs Failure, the evaluation precision to the running status of pipeline oil transportation pump is relatively low.
The content of the invention
In order to solve the problems, such as correlation technique, the invention provides a kind of pipeline oil transportation pump method for evaluating state and Device.The technical scheme is as follows:
On the one hand, there is provided a kind of pipeline oil transportation pump method for evaluating state, methods described includes:
Obtain the measured value U={ U of the n state evaluation parameter that state evaluation parameter sets include1, U2..., Ui..., Un, the n is the integer more than 1, UiI-th measured value of state evaluation parameter is represented, The i is more than or equal to 1, less than or equal to n, the n state evaluation that the state evaluation parameter sets include Parameter is used to evaluate the running status of pipeline oil transportation pump;
According to default Quantitative Evaluation Algorithm, each the described state in the state evaluation parameter sets is commented The measured value U of valency parameter carries out quantitative assessment, obtains the n quantitative assessment value set of quantitative assessment value composition S={ S1, S2..., Si..., Sn};
According to the quantitative assessment value set S, determine that each described state evaluation is joined by irrelevance computing formula Irrelevance between several measured values and ideal value, obtains the n irrelevance set V={ V of irrelevance composition1, V2..., Vi..., Vn, the irrelevance computing formula is:Vi=| Si-Si'|/Si', wherein, ViIt is i-th Irrelevance between the measured value and ideal value of individual state evaluation parameter, SiAnd Si' it is respectively i-th state evaluation The quantitative assessment value and default ideal assessment value of the measured value of parameter;
According to the irrelevance set V, determine that formula determines penalty factor, the punishment by penalty factor The factor determines that formula is:Wherein, maxV is represented and is taken the irrelevance set V In maximum, β be default reference threshold, wherein e be natural constant;
According to the penalty factor and the quantitative assessment value set S, institute is determined by state evaluation formula The state evaluation result HI of pipeline oil transportation pump is stated, the state evaluation formula is:Its In, aiIt is the weight of default i-th state evaluation parameter;
State evaluation result HI according to the pipeline oil transportation pump, runs or safeguards oil pipeline.
Optionally, the n state evaluation parameter that the state evaluation parameter sets include be:Vibration parameters, Temperature parameter, performance parameter, leakage parameters, noise parameters and lubricant parameter.
Optionally, the vibration parameters include that drive end bearing case vibrates subparameter and non-driven-end bearing case shakes Mover parameter;
The temperature parameter includes drive end bearing temperature rise subparameter and non-driven-end bearing temperature rise subparameter;
The performance parameter includes lift subparameter and efficiency subparameter;
The leakage parameters include that drive end mechanical seal leakage state subparameter, anti-drive end mechanical seal are let out Leakage state and pump housing leak condition subparameter;
The noise parameters include pump housing acoustic pressure subparameter;
The lubricant parameter includes that drive end bearing case lubricating oil state subparameter and non-driven-end bearing case moisten Lubricating oil state subparameter.
Optionally, it is described according to default Quantitative Evaluation Algorithm, to the state evaluation parameter sets in it is each The measured value U of the individual state evaluation parameter carries out quantitative assessment, obtains quantitative assessment value set S={ S1, S2..., Si..., Sn, including:
Detect the state evaluation subparameter that any state evaluating includes in the state evaluation parameter sets Number;
When the number of the state evaluation subparameter that any state evaluating includes is 1, according to first Preset algorithm, determines the quantitative assessment value of any state evaluating;
When the number of the state evaluation subparameter that any state evaluating includes is more than 1, according to the Two preset algorithms determine the quantitative assessment of any state evaluating o, and second preset algorithm is:Wherein, SoIt is the quantitative assessment value of any state evaluating o, k is described The number of the state evaluation subparameter that any state evaluating o includes, αjIt is any state evaluation J-th weight of state evaluation subparameter of parameter o, SojIt is the jth in any state evaluating o The quantitative assessment value of individual state evaluation subparameter.
On the other hand, there is provided a kind of pipeline oil transportation pump state evaluation device, described device includes:
Acquiring unit, for obtaining the n measurement of state evaluation parameter that state evaluation parameter sets include Value U={ U1, U2..., Ui..., Un, the n is the integer more than 1, UiRepresent i-th state The measured value of evaluating, the i is more than or equal to 1, less than or equal to n, in the state evaluation parameter sets Including n state evaluation parameter be used to evaluate the running status of pipeline oil transportation pump;
Evaluation unit, for according to default Quantitative Evaluation Algorithm, in the state evaluation parameter sets The measured value U of each state evaluation parameter carries out quantitative assessment, obtains what n quantitative assessment value was constituted Quantitative assessment value set S={ S1, S2..., Si..., Sn};
First determining unit, for according to the quantitative assessment value set S, being determined by irrelevance computing formula Irrelevance between the measured value and ideal value of each state evaluation parameter, obtains n irrelevance composition Irrelevance set V={ V1, V2..., Vi..., Vn, the irrelevance computing formula is:Vi=| Si-Si'|/Si', Wherein, ViIt is the irrelevance between the measured value and ideal value of i-th state evaluation parameter, SiAnd Si' be respectively The quantitative assessment value and default ideal assessment value of i-th measured value of state evaluation parameter;
Second determining unit, for according to the irrelevance set V, determining that formula determines by penalty factor Penalty factor, the penalty factor determines that formula is:Wherein, maxV tables Show the maximum taken in the irrelevance set V, β is default reference threshold;
3rd determining unit, for according to the penalty factor and the quantitative assessment value set S, passing through State evaluation formula determines the state evaluation result HI of the pipeline oil transportation pump, and the state evaluation formula is:Wherein, aiIt is the weight of default i-th state evaluation parameter;
Operation maintenance unit, for the state evaluation result HI according to the pipeline oil transportation pump, runs or safeguards Oil pipeline.
Optionally, the n state evaluation parameter that the state evaluation parameter sets include be:Vibration parameters, Temperature parameter, performance parameter, leakage parameters, noise parameters and lubricant parameter.
Optionally, the vibration parameters include that drive end bearing case vibrates subparameter and non-driven-end bearing case shakes Mover parameter;
The temperature parameter includes drive end bearing temperature rise subparameter and non-driven-end bearing temperature rise subparameter;
The performance parameter includes lift subparameter and efficiency subparameter;
The leakage parameters include that drive end mechanical seal leakage state subparameter, anti-drive end mechanical seal are let out Leakage state and pump housing leak condition subparameter;
The noise parameters include pump housing acoustic pressure subparameter;
The lubricant parameter includes that drive end bearing case lubricating oil state subparameter and non-driven-end bearing case moisten Lubricating oil state subparameter.
Optionally, the evaluation unit, is additionally operable to:
Detect the state evaluation subparameter that any state evaluating includes in the state evaluation parameter sets Number;
When the number of the state evaluation subparameter that any state evaluating includes is 1, according to first Preset algorithm, determines the quantitative assessment value of any state evaluating;
When the number of the state evaluation subparameter that any state evaluating includes is more than 1, according to the Two preset algorithms determine the quantitative assessment of any state evaluating o, and second preset algorithm is:Wherein, SoIt is the quantitative assessment value of any state evaluating o, k is described The number of the state evaluation subparameter that any state evaluating o includes, αjIt is any state evaluation J-th weight of state evaluation subparameter of parameter o, SojIt is the jth in any state evaluating o The quantitative assessment value of individual state evaluation subparameter.
The beneficial effect that technical scheme provided in an embodiment of the present invention is brought is:
A kind of pipeline oil transportation pump method for evaluating state provided in an embodiment of the present invention and device, can be according to default Quantitative Evaluation Algorithm, the measured value U of each state evaluation parameter to getting carries out quantitative assessment, obtains To quantitative assessment value set S, and according to quantitative assessment value set S, by irrelevance computing formula Vi=| Si-Si'|/Si' the irrelevance that determines between the measured value and ideal value of each state evaluation parameter, and be used for The penalty factor of the irrelevance is corrected, afterwards, can be according to the penalty factor and the quantitative assessment value collection S is closed, by state evaluation formulaDetermine the state evaluation result HI of the pipeline oil transportation pump, And according to the state evaluation result HI of the pipeline oil transportation pump, run or safeguard oil pipeline.The embodiment of the present invention The pipeline oil transportation pump method for evaluating state of offer can carry out quantitative commenting to the running status of pipeline oil transportation pump Valency, the precision of the evaluation result is higher, and the operation and maintenance to oil pipeline have important directive significance.
Brief description of the drawings
Technical scheme in order to illustrate more clearly the embodiments of the present invention, institute in being described to embodiment below The accompanying drawing for needing to use is briefly described, it should be apparent that, drawings in the following description are only the present invention Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, Other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of flow chart of pipeline oil transportation pump method for evaluating state provided in an embodiment of the present invention;
Fig. 2 is the flow chart of another pipeline oil transportation pump method for evaluating state provided in an embodiment of the present invention;
Fig. 3 is a kind of structural representation of pipeline oil transportation pump state evaluation device provided in an embodiment of the present invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to the present invention Implementation method is described in further detail.
A kind of pipeline oil transportation pump method for evaluating state is the embodiment of the invention provides, referring to Fig. 1, the method includes:
The n measured value of state evaluation parameter that step 101, acquisition state evaluation parameter sets include U={ U1, U2..., Ui..., Un, the n is the integer more than 1.
UiI-th measured value of state evaluation parameter is represented, the i is more than or equal to 1, less than or equal to n, the shape The n state evaluation parameter that state evaluating set includes is used to evaluate the running status of pipeline oil transportation pump.
Step 102, according to default Quantitative Evaluation Algorithm, to each shape in the state evaluation parameter sets The measured value U of state evaluating carries out quantitative assessment, obtains the n quantitative assessment value of quantitative assessment value composition Set S={ S1, S2..., Si..., Sn}。
Wherein, SiRepresent i-th measured value U of state evaluation parameteriQuantitative assessment value, the i is more than or equal to 1, less than or equal to n.
Step 103, according to quantitative assessment value set S, each state is determined by irrelevance computing formula Irrelevance between the measured value and ideal value of evaluating, obtains the n irrelevance set of irrelevance composition V={ V1, V2..., Vi..., Vn}。
The irrelevance computing formula is:Vi=| Si-Si'|/Si', wherein, ViIt is i-th survey of state evaluation parameter Irrelevance between value and ideal value, SiAnd Si' it is respectively quantifying for i-th measured value of state evaluation parameter Evaluation of estimate and default ideal assessment value, wherein | | represent it is right | | in content take absolute value.
Step 104, according to irrelevance set V, determine that formula determines penalty factor by penalty factor.
The penalty factor determines that formula is:Wherein, maxV is represented and is taken the deviation Maximum in degree set V, β is default reference threshold, and wherein e is natural constant.
Step 105, according to the penalty factor and quantitative assessment value set S, it is true by state evaluation formula The state evaluation result HI of the fixed pipeline oil transportation pump.
The state evaluation formula is:Wherein, aiFor default i-th state evaluation is joined Several weights.Expression is sued for peace to the content in bracket from i=1 to i=n.
Step 106, the state evaluation result HI according to the pipeline oil transportation pump, run or safeguard oil pipeline.
In sum, a kind of pipeline oil transportation pump method for evaluating state provided in an embodiment of the present invention, can basis Default Quantitative Evaluation Algorithm, the measured value U of each state evaluation parameter to getting carries out quantitative assessment, Quantitative assessment value set S is obtained, and according to quantitative assessment value set S, by irrelevance computing formula Vi=| Si-Si'|/Si' the irrelevance that determines between the measured value and ideal value of each state evaluation parameter, and be used for The penalty factor of the irrelevance is corrected, afterwards, can be according to the penalty factor and the quantitative assessment value collection S is closed, by state evaluation formulaDetermine the state evaluation result HI of the pipeline oil transportation pump, And according to the state evaluation result HI of the pipeline oil transportation pump, run or safeguard oil pipeline.The embodiment of the present invention The pipeline oil transportation pump method for evaluating state of offer can carry out quantitative commenting to the running status of pipeline oil transportation pump Valency, the precision of the evaluation result is higher, and the operation and maintenance to oil pipeline have important directive significance.
Optionally, the state evaluation parameter sets include:Vibration parameters, temperature parameter, performance parameter, let out Leakage parameter, noise parameters and lubricant parameter.
Optionally, the vibration parameters include that drive end bearing case vibrates subparameter and the vibration of non-driven-end bearing case Subparameter;
The temperature parameter includes drive end bearing temperature rise subparameter and non-driven-end bearing temperature rise subparameter;
The performance parameter includes lift subparameter and efficiency subparameter;
The leakage parameters include drive end mechanical seal leakage state subparameter, anti-drive end mechanical seal leakage State and pump housing leak condition subparameter;
The noise parameters include pump housing acoustic pressure subparameter;
The lubricant parameter includes that drive end bearing case lubricating oil state subparameter and non-driven-end bearing case lubricate Oil condition subparameter.
Optionally, this is according to default Quantitative Evaluation Algorithm, should to each in the state evaluation parameter sets The measured value U of state evaluation parameter carries out quantitative assessment, obtains quantitative assessment value set S={ S1, S2..., Si..., Sn, including:
Detect the state evaluation subparameter that any state evaluating includes in the state evaluation parameter sets Number;
It is pre- according to first when the number of the state evaluation subparameter that any state evaluating includes is 1 Imputation method, determines the quantitative assessment value of any state evaluating;
When the number of the state evaluation subparameter that any state evaluating includes is more than 1, according to second Preset algorithm determines the quantitative assessment of any state evaluating o, and second preset algorithm is:Wherein, So is the quantitative assessment value of any state evaluating o, and k is any for this The number of the state evaluation subparameter that state evaluation parameter o includes, αjIt is any state evaluating o J-th weight of state evaluation subparameter, the j be more than or equal to 1, less than or equal to k.It is any shape The quantitative assessment value of j-th state evaluation subparameter in state evaluating o.
In sum, a kind of pipeline oil transportation pump method for evaluating state provided in an embodiment of the present invention, can basis Default Quantitative Evaluation Algorithm, the measured value U of each state evaluation parameter to getting carries out quantitative assessment, Quantitative assessment value set S is obtained, and according to quantitative assessment value set S, by irrelevance computing formula Vi=| Si-Si'|/Si' the irrelevance that determines between the measured value and ideal value of each state evaluation parameter, and be used for The penalty factor of the irrelevance is corrected, afterwards, can be according to the penalty factor and the quantitative assessment value collection S is closed, by state evaluation formulaDetermine the state evaluation result HI of the pipeline oil transportation pump, And according to the state evaluation result HI of the pipeline oil transportation pump, run or safeguard oil pipeline.The embodiment of the present invention The pipeline oil transportation pump method for evaluating state of offer can carry out quantitative commenting to the running status of pipeline oil transportation pump Valency, the precision of the evaluation result is higher, and the operation and maintenance to oil pipeline have important directive significance.
Fig. 2 is another pipeline oil transportation pump method for evaluating state provided in an embodiment of the present invention, as shown in Fig. 2 The method includes:
The n measured value of state evaluation parameter that step 201, acquisition state evaluation parameter sets include U={ U1, U2..., Ui..., Un}.Perform step 202.
The n is the integer more than 1, UiI-th measured value of state evaluation parameter is represented, the i is more than or equal to 1, less than or equal to n, i.e. 1≤i≤n, the n state evaluation parameter that the state evaluation parameter sets include is used In the running status for evaluating pipeline oil transportation pump.
In embodiments of the present invention, 6 state evaluation parameters can be included in the state evaluation parameter sets, 6 state evaluation parameters can be:Vibration parameters, temperature parameter, performance parameter, leakage parameters, make an uproar Sound parameter and lubricant parameter.Therefore, the measured value U of the state evaluation parameter for being obtained in the embodiment of the present invention Can be:U={ U1, U2..., U6, wherein, U1, U2..., U6Vibration parameters, temperature are represented respectively The measured value of degree parameter, performance parameter, leakage parameters, noise parameters and lubricant parameter.Actually detected When, in order to improve the precision of state-detection, the vibration parameters can include that drive end bearing case vibrates subparameter Subparameter is vibrated with non-driven-end bearing case;The temperature parameter includes drive end bearing temperature rise subparameter and non-drive Moved end bearing temperature rise subparameter;The performance parameter includes lift subparameter and efficiency subparameter;The leakage parameters Including the leakage of drive end mechanical seal leakage state subparameter, anti-drive end mechanical seal leakage state and the pump housing State subparameter;The noise parameters include pump housing acoustic pressure subparameter;The lubricant parameter includes drive end bearing Case lubricating oil state subparameter and non-driven-end bearing case lubricating oil state subparameter.
Example, it is assumed that (the m when metered flow of pipeline oil transportation pump to be evaluated is 3100 cubic metres per3/ h), Rated head is 220m, 10 MPas of design pressure (MPa), and rated efficiency is 89%, the oil transfer pump work After industry is run 1000 hours, the measured value of the state evaluation parameter of the oil transfer pump detected by sensor can With as shown in table 1.Wherein, the measured value of the lift subparameter in performance parameter is U31=229m, efficiency The measured value of parameter is U32=88.2%, the measured value of drive end bearing case in vibration parameters vibration subparameter is U11=2.82mm/s, the measured value of non-driven-end bearing case vibration subparameter is U12=3.02mm/s, noise ginseng The measured value of the pump housing acoustic pressure subparameter in number is U5=86.2dB.
Table 1
It should be noted that in actual applications, in order to improve the precision to pipeline oil transportation pump state evaluation, In addition to detecting the parameters shown in above-mentioned table 1, can also to the actual flow of oil transfer pump, environment temperature, Bearing type and the isoparametric measured value of horizontal vibration are detected that the embodiment of the present invention is not limited this.
Step 202, detect state evaluation that any state evaluating includes in the state evaluation parameter sets The number of parameter.
When the number of the state evaluation subparameter that any state evaluating includes is 1, step 203 is performed; When the number of the state evaluation subparameter that any state evaluating includes is more than 1, step 204 is performed.
In embodiments of the present invention, for each state evaluation parameter, all it is previously provided with and corresponding quantitatively comments Valency algorithm, according to the corresponding Quantitative Evaluation Algorithm and the measured value for getting, can respectively obtain each The quantitative assessment value of state evaluation parameter.For example, the quantitative assessment value S of vibration parameters1, temperature parameter determines Amount evaluation of estimate S2, performance parameter quantitative assessment value S3, leakage parameters quantitative assessment value S4, noise parameters Quantitative assessment value S5With the quantitative assessment value S of lubricant parameter6
Due to potentially including multiple state evaluation subparameters in some state evaluation subparameters, therefore to each When the measured value of state evaluation parameter carries out quantitative assessment, in addition it is also necessary in first detecting the state evaluation parameter sets The number of the state evaluation subparameter that any state evaluating includes.Example, from shown in above-mentioned table 1 State evaluation subparameter understands, wherein vibration parameters, temperature parameter, performance parameter, leakage parameters, noise The number of the state evaluation subparameter that parameter and lubricant parameter include is respectively:2,2,2,3 It is individual, 1 and 2.Therefore it is determined that noise parameters quantitative assessment value when, step 203 can be performed, When determining the quantitative assessment value of vibration parameters, temperature parameter, performance parameter, leakage parameters and lubricant parameter, Step 204 can be performed.
Step 203, according to the first preset algorithm, determine the quantitative assessment value of any state evaluating.Hold Row step 205.
When the number of the state evaluation subparameter that any state evaluating includes is 1, can direct root According to the first preset algorithm, the quantitative assessment value of any state evaluating is determined.Example, due to state The state evaluation subparameter that noise parameters in evaluating set include is 1, therefore can be directly according to first Preset algorithm, determines the quantitative assessment value S of the noise parameters5.For the quantitative assessment of noise parameters, this One preset algorithm can be:
By the measured value U of the noise parameters shown in table 15=86.2dB brings above formula into, you can obtain the noise The quantitative assessment value of parameter:S5=0.885
Step 204, the quantitative assessment that any state evaluating o is determined according to the second preset algorithm.Perform Step 205.
Second preset algorithm is:Wherein,It is sum formula, SoFor this is any The quantitative assessment value of state evaluation parameter o, k is state evaluation that any state evaluating o includes The number of parameter, αjIt is j-th weight of state evaluation subparameter of any state evaluating o, wherein, J meets:1≤j≤k, SojIt is quantifying for j-th state evaluation subparameter in any state evaluating o Evaluation of estimate.
Example, for the vibration parameters in state evaluation parameter sets, temperature parameter, performance parameter, let out Leakage parameter and lubricant parameter, due to including at least 2 subparameters in 5 parameters, it is therefore desirable to root The quantitative assessment value of parameters is determined according to the second preset algorithm.
(1) for vibration parameters measured value quantitative assessment, can according to International Organization for standardization (English: International Organization for Standardization;Referred to as:ISO) 10816-3 vibration monitorings assessment Vibration separation situation in standard, to setting evaluation result scope in the other vibration measurements of different vibration levels, The evaluation result scope of the setting can be as shown in table 2, and wherein the measured value of vibration parameters is less than 2.3mm/s When, its evaluation result can be 1.0, and the measured value of vibration parameters is more than or equal to 2.3mm/s, less than 4.5mm/s When, its evaluation result may range from 0.8 to 1.0.
Table 2
In embodiments of the present invention, can be according to the specific measured value of the vibration parameters for actually getting, correspondence In the evaluation result scope shown in above-mentioned table 2, quantitative assessment is carried out using the method for linear interpolation.For example, As known from Table 1, the drive end bearing case in vibration parameters vibrates the measured value U of subparameter11=2.82mm/s, Non-driven-end bearing case vibrates the measured value U of subparameter12=3.02mm/s, according to known to table 2, two sons The measured value of parameter belongs to B grades, then the method according to linear interpolation is wrapped in can respectively obtaining vibration parameters The quantitative assessment value S of the two state evaluation subparameters for including11And S12
S11=1.0- (1.0-0.8) × (U11- 2.3)/(4.5-2.3)=0.953,
S12=1.0- (1.0-0.8) (U12- 2.3)/(4.5-2.3)=0.935,
In above formula, 1.0 and 0.8 is respectively the upper and lower bound of the evaluation result corresponding to B grades, 4.5 and 2.3 The upper and lower bound of the measured value corresponding to respectively B grades.Assuming that two states that the vibration parameters include Evaluate the weight α of subparameter11And α120.5 is disposed as, then according to above-mentioned second preset algorithm:
The quantitative assessment value of the measured value of the vibration parameters can be obtained:
S111×S1112×S12=0.944.
(2) for temperature parameter measured value quantitative assessment, can be according to following temperature in the embodiment of the present invention Degree Quantitative Evaluation Algorithm determines j-th quantitative assessment value S2j of subparameter:
It can be seen from measured value acquired in table 1, drive end bearing temperature rise subparameter in temperature parameter Measured value U21=25 DEG C, the measured value U of non-driven-end bearing temperature rise subparameter22=50 DEG C, by this two measurements Value brings said temperature Quantitative Evaluation Algorithm into respectively, can obtain the measured value of drive end bearing temperature rise subparameter Quantitative assessment value S21=1, the quantitative assessment value S of the measured value of non-driven-end bearing temperature rise subparameter22=0.88.
Assuming that two weight αs of state evaluation subparameter that temperature parameter includes21And α22It is disposed as 0.5, Then according to above-mentioned second preset algorithm:The quantitative assessment value of the temperature parameter can be obtained:
S221×S2122×S22=0.94
(3) for performance parameter measured value quantitative assessment, can be according to pipeline oil transportation pump in operating condition Flow is 1867m3Actual measured value during/h, compares, to this by with the oil transfer pump performance curve that dispatches from the factory The lift subparameter and efficiency subparameter that performance parameter includes carry out quantitative assessment.When determining quantitative assessment value, First according to rate of change formula can respectively determine the rate of change of lift and efficiency, the rate of change formula is:
Afterwards, the lift subparameter and efficiency can be determined according to default performance parameter quantitative assessment formula The quantitative assessment value of parameter:
It can be seen from table 1, the actual measured value of lift subparameter is U31=229m, its rated head is 220m, Then according to above-mentioned rate of change formula, it may be determined that the rate of change of lift subparameter Δh31=| (220-229)/220 |=0.4%, the actual measured value of efficiency subparameter is U32=88.2%, its specified effect Rate is 89%, then according to above-mentioned rate of change formula, it may be determined that the rate of change of efficiency subparameter Δh32=| (89%-88.2%)/89% |=0.9%, then will respectively bring above-mentioned performance ginseng into the rate of change of two subparameters Number quantitative assessment formula, it may be determined that the quantitative assessment value of the measured value of lift subparameter and efficiency subparameter is equal It is 1.Assuming that the default weight α of the lift subparameter31It is 0.6, the default weight α of efficiency subparameter32It is 0.4, Then according to above-mentioned second preset algorithm:The measured value that the performance parameter can be obtained is determined Measuring evaluation of estimate is:
S331×S3132×S32=1.
(4) quantitative assessment of the measured value of leakage parameters, drive end and non-driven that the leakage parameters include The quantitative assessment formula of the mechanical seal leakage state subparameter at end is as follows:
It can be seen from table 1, the measured value of the mechanical seal leakage state subparameter of the drive end is:U41=1 drop / minute, the measured value of the mechanical seal leakage state subparameter of the anti-drive end is:U42=3 drops/minute, root According to above-mentioned quantitative assessment formula it was determined that the mechanical seal leakage state subgroup ginseng of the drive end and anti-drive end The quantitative assessment value S of several measured values41And S42It is 1.
The quantitative assessment formula of the pump housing that the leakage parameters include leakage subparameter is:
As known from Table 1, the measured value of pump housing leakage subparameter is:U43=leakage is had no, therefore can be true The quantitative assessment value S of the measured value of fixed pump housing leakage subparameter43It is 1.
Assuming that drive end mechanical seal leakage state subparameter, anti-drive end in the leakage parameters is mechanical close Envelope leak condition subparameter and the pump housing leak the default weight α of subparameter41、α42And α43Respectively 0.3,0.3 With 0.4, then according to above-mentioned second preset algorithm:The measurement of the leakage parameters can be obtained The quantitative assessment value of value is:
S441×S4142×S4243×S43=1.
(5) quantitative assessment of the measured value of lubricant parameter, in embodiments of the present invention, for the lubricating oil The quantitative assessment of parameter can contemplate the actual conditions of pipeline production scene, the lubrication oily according to table 3 State and the corresponding relation of quantitative assessment value, the quantitative assessment value of the lubricating oil is determined using observation.
Table 3
As known from Table 1, in the lubricant parameter drive end and the lubricating oil state subparameter of anti-drive end Measured value U61And U62Be it is outstanding, therefore in conjunction with table 3 understand, two lubricating oil state subparameters Quantitative assessment value is 1, it is assumed that the default weight α of two subparameters61And α62It is 0.5.Then according to above-mentioned Second preset algorithm:The quantitative assessment value of the measured value of the lubricant parameter can be obtained For:S661×S6162×S62=1.
Combining step 203 and above-mentioned (1) to (5) can obtain 6 measurements of state evaluation parameter The quantitative assessment value of value, and can by 6 quantitative assessment values composition quantitative assessment value set S=0.944, 0.94,1,1,0.885,1 }.
Step 205, according to quantitative assessment value set S, each state is determined by irrelevance computing formula Irrelevance between the measured value and ideal value of evaluating, obtains the n irrelevance set of irrelevance composition V={ V1, V2..., Vi..., Vn}.Perform step 206.
The irrelevance computing formula is:Vi=| Si-Si'|/Si', wherein, ViIt is i-th survey of state evaluation parameter Irrelevance between value and ideal value, SiAnd Si' it is respectively quantifying for i-th measured value of state evaluation parameter Evaluation of estimate and default ideal assessment value.
In the disclosed embodiments, the default ideal assessment value of each state evaluation parameter can be respectively provided with It is 1.When state evaluation parameter sets include 6 state evaluation parameters:Vibration parameters, temperature parameter, property Can parameter, leakage parameters, noise parameters and during lubricant parameter, 6 state evaluation parameters it is default Ideal assessment value set can be S'={ 1,1,1,1,1,1 }.According to quantitative assessment value set S=0.944, , and above-mentioned irrelevance computing formula 0.94,1,1,0.885,1 }:Vi=| Si-Si'|/Si', it may be determined that should The irrelevance of 6 state evaluation parameters is respectively:0.056,0.06,0,0,0.115 and 0, and according to this 6 Individual irrelevance Composition deviation degree set V={ 0.056,0.06,0,0,0.115,0 }.
Step 206, according to irrelevance set V, determine that formula determines penalty factor by penalty factor. Perform step 207.
The penalty factor determines that formula is:Wherein, maxV is represented and is taken the deviation Maximum in degree set V, β is default reference threshold.The penalty factor can be to deviateing perfect condition State evaluation parameter be modified, and then improve to the precision of pipeline oil transportation pump state evaluation.
Example, when irrelevance collection is combined into V={ 0.056,0.06,0,0,0.115,0 }, then MaxV=max { 0.056,0.06,0,0,0.115,0 }=0.115, default reference threshold β=0.1, 0 determines formula according to above-mentioned penalty factor, due to maxV=0.115, more than reference threshold 0.1, therefore can be with Determine penalty factor=e0.1-0.115=0.985.
Step 207, according to the penalty factor and quantitative assessment value set S, it is true by state evaluation formula The state evaluation result HI of the fixed pipeline oil transportation pump.Perform step 208.
The state evaluation formula is:Wherein, aiFor default i-th state evaluation is joined Several weights.
Due to each influence of state evaluation parameter to oil transfer pump actual motion state in state evaluation parameter sets Degree is different, therefore, it is determined that can be each state evaluation parameter during oil transfer pump state evaluation result It is respectively allocated default weight.Example, it is assumed that the vibration parameters that include for state evaluation parameter sets, Temperature parameter, performance parameter, leakage parameters, noise parameters and lubricant parameter, default weight sets are combined into A={ a1, a2, a3, a4, a5, a6}={ 0.2,0.16,0.2,0.16,0.12,0.16 }, wherein weight a1 To a6Respectively vibration parameters, temperature parameter, performance parameter, leakage parameters, noise parameters and lubricating oil are joined Several default weights.Then according to quantitative assessment set S={ 0.944,0.94,1,1,0.885,1 } and punishment Factor C, the state evaluation result that can determine pipeline oil transportation pump by state evaluation formula is:HI=0.985 × (0.944 × 0.2+0.94 × 0.16+1 × 0.2+1 × 0.16+0.885 × 0.12+1 × 0.16)=0.951.
Step 208, the state evaluation result HI according to the pipeline oil transportation pump, run or safeguard oil pipeline.
According to the state evaluation result HI that above-mentioned steps are obtained, normalizing can be carried out to the state of pipeline oil transportation pump The quantitative assessment of change, the scope of evaluation result HI is 0 to 1, HI closer to 1, shows that the pipeline is defeated The state of oil pump is better.In actual applications, normal operation threshold can also be preset, when oil transfer pump When state evaluation result HI is more than the normal operation threshold, show that the oil pipeline can normally run, when defeated When the state evaluation result HI of oil pump is less than the normal operation threshold, then demonstrate the need for tieing up oil pipeline Repair.Example, it is assumed that it is 0.75 to set normal operation threshold, then due to determine pipeline oil transportation pump state Evaluation result HI=0.951, more than 0.75, then can normally run the oil pipeline.
In sum, a kind of pipeline oil transportation pump method for evaluating state provided in an embodiment of the present invention, can basis Default Quantitative Evaluation Algorithm, the measured value U of each state evaluation parameter to getting carries out quantitative assessment, Quantitative assessment value set S is obtained, and according to quantitative assessment value set S, by irrelevance computing formula Vi=| Si-Si'|/Si' the irrelevance that determines between the measured value and ideal value of each state evaluation parameter, and be used for The penalty factor of the irrelevance is corrected, afterwards, can be according to the penalty factor and the quantitative assessment value collection S is closed, by state evaluation formulaDetermine the state evaluation result HI of the pipeline oil transportation pump, And according to the state evaluation result HI of the pipeline oil transportation pump, run or safeguard oil pipeline.The embodiment of the present invention The pipeline oil transportation pump method for evaluating state of offer can carry out quantitative commenting to the running status of pipeline oil transportation pump Valency, the precision of the evaluation result is higher, and the operation and maintenance to oil pipeline have important directive significance.
Fig. 3 is a kind of structural representation of pipeline oil transportation pump state evaluation device provided in an embodiment of the present invention, As shown in figure 3, the device includes:
Acquiring unit 301, for obtaining the n survey of state evaluation parameter that state evaluation parameter sets include Value U={ U1, U2..., Ui..., Un, the n is the integer more than 1, UiRepresent i-th state The measured value of evaluating, the i is more than or equal to 1, and less than or equal to n, the state evaluation parameter sets include N state evaluation parameter be used to evaluate the running status of pipeline oil transportation pump.
Evaluation unit 302, for according to default Quantitative Evaluation Algorithm, in the state evaluation parameter sets The measured value U of each state evaluation parameter carries out quantitative assessment, obtains determining for n quantitative assessment value composition Amount evaluates value set S={ S1, S2..., Si..., Sn}。
First determining unit 303, it is true by irrelevance computing formula for according to quantitative assessment value set S Irrelevance between the measured value and ideal value of fixed each state evaluation parameter, obtains n irrelevance composition Irrelevance set V={ V1, V2..., Vi..., Vn, the irrelevance computing formula is:Vi=| Si-Si'|/Si', Wherein, ViIt is the irrelevance between the measured value and ideal value of i-th state evaluation parameter, SiAnd Si' be respectively The quantitative assessment value and default ideal assessment value of i-th measured value of state evaluation parameter.
Second determining unit 304, for according to irrelevance set V, determining that formula determines by penalty factor Penalty factor, the penalty factor determines that formula is:Wherein, maxV is represented The maximum in irrelevance set V is taken, β is default reference threshold.
3rd determining unit 305, for according to the penalty factor and quantitative assessment value set S, by shape State judgement schematics determine the state evaluation result HI of the pipeline oil transportation pump, and the state evaluation formula is:Wherein, aiIt is the weight of default i-th state evaluation parameter.
Operation maintenance unit 306, for the state evaluation result HI according to the pipeline oil transportation pump, runs or ties up Shield oil pipeline.
In sum, a kind of pipeline oil transportation pump state evaluation device provided in an embodiment of the present invention, can basis Default Quantitative Evaluation Algorithm, the measured value U of each state evaluation parameter to getting carries out quantitative assessment, Quantitative assessment value set S is obtained, and according to quantitative assessment value set S, by irrelevance computing formula Vi=| Si-Si'|/Si' the irrelevance that determines between the measured value and ideal value of each state evaluation parameter, and be used for The penalty factor of the irrelevance is corrected, afterwards, can be according to the penalty factor and the quantitative assessment value collection S is closed, by state evaluation formulaDetermine the state evaluation result HI of the pipeline oil transportation pump, And according to the state evaluation result HI of the pipeline oil transportation pump, run or safeguard oil pipeline.The embodiment of the present invention The pipeline oil transportation pump method for evaluating state of offer can carry out quantitative commenting to the running status of pipeline oil transportation pump Valency, the precision of the evaluation result is higher, and the operation and maintenance to oil pipeline have important directive significance.
Optionally, the state evaluation parameter that the state evaluation parameter sets include is:Vibration parameters, temperature Parameter, performance parameter, leakage parameters, noise parameters and lubricant parameter.
Optionally, the vibration parameters include that drive end bearing case vibrates subparameter and the vibration of non-driven-end bearing case Subparameter;
The temperature parameter includes drive end bearing temperature rise subparameter and non-driven-end bearing temperature rise subparameter;
The performance parameter includes lift subparameter and efficiency subparameter;
The leakage parameters include drive end mechanical seal leakage state subparameter, anti-drive end mechanical seal leakage State and pump housing leak condition subparameter;
The noise parameters include pump housing acoustic pressure subparameter;
The lubricant parameter includes that drive end bearing case lubricating oil state subparameter and non-driven-end bearing case lubricate Oil condition subparameter.
Optionally, the evaluation unit 302, is additionally operable to:
Detect the state evaluation subparameter that any state evaluating includes in the state evaluation parameter sets Number;
It is pre- according to first when the number of the state evaluation subparameter that any state evaluating includes is 1 Imputation method, determines the quantitative assessment value of any state evaluating;
When the number of the state evaluation subparameter that any state evaluating includes is more than 1, according to second Preset algorithm determines the quantitative assessment of any state evaluating o, and second preset algorithm is:Wherein, SoIt is the quantitative assessment value of any state evaluating o, k is any for this The number of the state evaluation subparameter that state evaluation parameter o includes, αjIt is any state evaluating o J-th weight of state evaluation subparameter, SojFor j-th state in any state evaluating o is commented The quantitative assessment value of valency subparameter.
In sum, a kind of pipeline oil transportation pump state evaluation device provided in an embodiment of the present invention, can basis Default Quantitative Evaluation Algorithm, the measured value U of each state evaluation parameter to getting carries out quantitative assessment, Quantitative assessment value set S is obtained, and according to quantitative assessment value set S, by irrelevance computing formula Vi=| Si-Si'|/Si' the irrelevance that determines between the measured value and ideal value of each state evaluation parameter, and be used for The penalty factor of the irrelevance is corrected, afterwards, can be according to the penalty factor and the quantitative assessment value collection S is closed, by state evaluation formulaDetermine the state evaluation result HI of the pipeline oil transportation pump, And according to the state evaluation result HI of the pipeline oil transportation pump, run or safeguard oil pipeline.The embodiment of the present invention The pipeline oil transportation pump method for evaluating state of offer can carry out quantitative commenting to the running status of pipeline oil transportation pump Valency, the precision of the evaluation result is higher, and the operation and maintenance to oil pipeline have important directive significance.
It is apparent to those skilled in the art that, for convenience and simplicity of description, foregoing description Device and unit specific work process, may be referred to the corresponding process in preceding method embodiment, herein Repeat no more.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all of the invention Within spirit and principle, any modification, equivalent substitution and improvements made etc. should be included in of the invention Within protection domain.

Claims (8)

1. a kind of pipeline oil transportation pump method for evaluating state, it is characterised in that methods described includes:
Obtain the measured value U={ U of the n state evaluation parameter that state evaluation parameter sets include1, U2..., Ui..., Un, the n is the integer more than 1, UiI-th measured value of state evaluation parameter is represented, The i is more than or equal to 1, less than or equal to n, the n state evaluation that the state evaluation parameter sets include Parameter is used to evaluate the running status of pipeline oil transportation pump;
According to default Quantitative Evaluation Algorithm, each the described state in the state evaluation parameter sets is commented The measured value U of valency parameter carries out quantitative assessment, obtains the n quantitative assessment value set of quantitative assessment value composition S={ S1, S2..., Si..., Sn};
According to the quantitative assessment value set S, determine that each described state evaluation is joined by irrelevance computing formula Irrelevance between several measured values and ideal value, obtains the n irrelevance set V={ V of irrelevance composition1, V2..., Vi..., Vn, the irrelevance computing formula is:Vi=| Si-Si'|/Si', wherein, ViIt is i-th Irrelevance between the measured value and ideal value of individual state evaluation parameter, SiAnd Si' it is respectively i-th state evaluation The quantitative assessment value and default ideal assessment value of the measured value of parameter;
According to the irrelevance set V, determine that formula determines penalty factor, the punishment by penalty factor The factor determines that formula is: C = 1 max V ≤ β e β - max V max V > β , Wherein, maxV is represented and is taken the irrelevance set V In maximum, β be default reference threshold;
According to the penalty factor and the quantitative assessment value set S, institute is determined by state evaluation formula The state evaluation result HI of pipeline oil transportation pump is stated, the state evaluation formula is:Its In, aiIt is the weight of default i-th state evaluation parameter;
State evaluation result HI according to the pipeline oil transportation pump, runs or safeguards oil pipeline.
2. method according to claim 1, it is characterised in that wrapped in the state evaluation parameter sets The n state evaluation parameter for including be:Vibration parameters, temperature parameter, performance parameter, leakage parameters, noise Parameter and lubricant parameter.
3. method according to claim 2, it is characterised in that the vibration parameters include drive end axle Hold case vibration subparameter and non-driven-end bearing case vibration subparameter;
The temperature parameter includes drive end bearing temperature rise subparameter and non-driven-end bearing temperature rise subparameter;
The performance parameter includes lift subparameter and efficiency subparameter;
The leakage parameters include that drive end mechanical seal leakage state subparameter, anti-drive end mechanical seal are let out Leakage state and pump housing leak condition subparameter;
The noise parameters include pump housing acoustic pressure subparameter;
The lubricant parameter includes that drive end bearing case lubricating oil state subparameter and non-driven-end bearing case moisten Lubricating oil state subparameter.
4. method according to claim 3, it is characterised in that described to be calculated according to default quantitative assessment Method, the measured value U to each state evaluation parameter in the state evaluation parameter sets is quantified Evaluate, obtain quantitative assessment value set S={ S1, S2..., Si..., Sn, including:
Detect the state evaluation subparameter that any state evaluating includes in the state evaluation parameter sets Number;
When the number of the state evaluation subparameter that any state evaluating includes is 1, according to first Preset algorithm, determines the quantitative assessment value of any state evaluating;
When the number of the state evaluation subparameter that any state evaluating includes is more than 1, according to the Two preset algorithms determine the quantitative assessment of any state evaluating o, and second preset algorithm is:Wherein, SoIt is the quantitative assessment value of any state evaluating o, k is described The number of the state evaluation subparameter that any state evaluating o includes, αjIt is any state evaluation J-th weight of state evaluation subparameter of parameter o, SojIt is the jth in any state evaluating o The quantitative assessment value of individual state evaluation subparameter.
5. a kind of pipeline oil transportation pump state evaluation device, it is characterised in that described device includes:
Acquiring unit, for obtaining the n measurement of state evaluation parameter that state evaluation parameter sets include Value U={ U1, U2..., Ui..., Un, the n is the integer more than 1, UiRepresent i-th state The measured value of evaluating, the i is more than or equal to 1, less than or equal to n, in the state evaluation parameter sets Including n state evaluation parameter be used to evaluate the running status of pipeline oil transportation pump;
Evaluation unit, for according to default Quantitative Evaluation Algorithm, in the state evaluation parameter sets The measured value U of each state evaluation parameter carries out quantitative assessment, obtains what n quantitative assessment value was constituted Quantitative assessment value set S={ S1, S2..., Si..., Sn};
First determining unit, for according to the quantitative assessment value set S, being determined by irrelevance computing formula Irrelevance between the measured value and ideal value of each state evaluation parameter, obtains n irrelevance composition Irrelevance set V={ V1, V2..., Vi..., Vn, the irrelevance computing formula is:Vi=| Si-Si'|/Si', Wherein, ViIt is the irrelevance between the measured value and ideal value of i-th state evaluation parameter, SiAnd Si' be respectively The quantitative assessment value and default ideal assessment value of i-th measured value of state evaluation parameter;
Second determining unit, for according to the irrelevance set V, determining that formula determines by penalty factor Penalty factor, the penalty factor determines that formula is: C = 1 max V ≤ β e β - max V max V > β , Wherein, maxV tables Show the maximum taken in the irrelevance set V, β is default reference threshold;
3rd determining unit, for according to the penalty factor and the quantitative assessment value set S, passing through State evaluation formula determines the state evaluation result HI of the pipeline oil transportation pump, and the state evaluation formula is:Wherein, aiIt is the weight of default i-th state evaluation parameter;
Operation maintenance unit, for the state evaluation result HI according to the pipeline oil transportation pump, runs or safeguards Oil pipeline.
6. device according to claim 5, it is characterised in that wrapped in the state evaluation parameter sets The n state evaluation parameter for including be:Vibration parameters, temperature parameter, performance parameter, leakage parameters, noise Parameter and lubricant parameter.
7. device according to claim 6, it is characterised in that the vibration parameters include drive end axle Hold case vibration subparameter and non-driven-end bearing case vibration subparameter;
The temperature parameter includes drive end bearing temperature rise subparameter and non-driven-end bearing temperature rise subparameter;
The performance parameter includes lift subparameter and efficiency subparameter;
The leakage parameters include that drive end mechanical seal leakage state subparameter, anti-drive end mechanical seal are let out Leakage state and pump housing leak condition subparameter;
The noise parameters include pump housing acoustic pressure subparameter;
The lubricant parameter includes that drive end bearing case lubricating oil state subparameter and non-driven-end bearing case moisten Lubricating oil state subparameter.
8. device according to claim 7, it is characterised in that the evaluation unit, is additionally operable to:
Detect the state evaluation subparameter that any state evaluating includes in the state evaluation parameter sets Number;
When the number of the state evaluation subparameter that any state evaluating includes is 1, according to first Preset algorithm, determines the quantitative assessment value of any state evaluating;
When the number of the state evaluation subparameter that any state evaluating includes is more than 1, according to the Two preset algorithms determine the quantitative assessment of any state evaluating o, and second preset algorithm is:Wherein, SoIt is the quantitative assessment value of any state evaluating o, k is described The number of the state evaluation subparameter that any state evaluating o includes, αjIt is any state evaluation J-th weight of state evaluation subparameter of parameter o, SojIt is the jth in any state evaluating o The quantitative assessment value of individual state evaluation subparameter.
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