The content of the invention
Anti-corrosion inner cylinder cost for industrial chimney in the prior art of the invention is high, it is cumbersome to construct, use the disadvantages such as inconvenience
End, there is provided a kind of frame-type enamel plate Anti-corrosive chimney, the inner cylinder of the Anti-corrosive chimney is assembled by enamel plate, each enamel plate it
Between locked by bolts and nuts component, and by set fixed plate be welded on steel frame, bonding area is small, construction party
Just, and the deadweight of enamel plate is smaller, only need conventional crane gear to install, construct very convenient.The cost of enamel plate also compares titanium
Steel composite board is lower, so the cost of chimney can be reduced.
Goal of the invention of the invention is achieved through the following technical solutions:A kind of frame-type enamel plate Anti-corrosive chimney, bag
Steel frame and inner cylinder are included, the inner cylinder is spliced by the enamel plate that multiple surroundings are interconnected, the enamel plate includes matrix
Steel plate, matrix steel plate is formed around the flanging to the bending of matrix steel plate outside, is fixedly connected with wherein at least one flanging
To the fixed plate that flanging inner side extends, fixed plate and beam-to-column connection;The inner surface of described matrix steel plate and the outer surface of flanging
Enamel layer is compounded with, refractory seals piece is provided between the flanging of adjacent enamel plate, flanging is provided with the through hole through flanging, phase
Locked by setting bolts and nuts component in lead to the hole site between the flanging of adjacent enamel plate, adjacent enamel plate inner surface
Junction scribbles acid-resistant and anti-high-temperature elastic sealant.Frame-type enamel plate Anti-corrosive chimney of the invention constitute inner cylinder enamel plate it
Between connected by bolts and nuts component, it is to avoid unweldable drawback between enamel plate, attachment structure is consolidated.And enamel plate
Relative to titanium steel, smaller, cost of conducting oneself with dignity is relatively low, only needs conventional crane gear to install, and can saving construction cost.Adjacent enamel plate
The junction of inner surface scribbles acid-resistant and anti-high-temperature elastic sealant, can live the gap plugging that may be present of position at this, lifting
The sealing property of inner cylinder side wall.
Preferably, the outer surface of described matrix steel plate is provided with reinforcement.The structure that reinforcement can increase enamel plate is steady
It is qualitative, make the hardened structure of enamel more firm.
Preferably, the reinforcement is L-shaped structure or T-shaped structure, outside the reinforcement of the L-shaped structure or T-shaped structure
End is welded on steel frame.By the L-shaped structure of reinforcing rib design or T-shaped structure, be conducive to increasing reinforcement outer end and steel frame
Bonding area, increase structural stability, meanwhile, the inner area that reinforcement is connected with matrix steel plate is still small, enamel plate give birth to
It is difficult to make matrix steel plate deformed when reinforcement is welded on matrix steel plate during product.The reinforcement that enamel plate passes through outside simultaneously
Muscle is welded on steel frame, and bonding area is smaller, it is only necessary to which a small amount of welder, installation difficulty is relatively low.
Preferably, the through hole is circular port or mounting hole.By regulating bolt and nut assembly in mounting hole
The relative position of the adjacent enamel plate of position adjustments, can make the installation site of enamel plate more accurate.
Preferably, the refractory seals piece is the resilient pad of tool that polytetrafluoroethylene (PTFE) or fluorubber are made.It is poly-
The resilient pad of tool that tetrafluoroethene or fluorubber are made can play cushioning effect, can reduce the natural vibration period of enamel plate,
Make the natural vibration period of enamel plate less than 0.02, frequency is more than 30HZ, prevents the vibrations between enamel plate from being caused to adjacent enamel plate
Damage, meet flue use environment.
Preferably, being additionally provided with heat-insulation layer outside the inner cylinder, heat-insulation layer is provided with fixture, and fixture is welded on reinforcement
Outer end.For the smoke evacuation environment higher than 55 DEG C, it is necessary to set heat-insulation layer outer tube, heat-insulation layer is welded on reinforcement by fixture
Muscle outer end, can lift the structural stability of heat-insulation layer.
Preferably, the fixed plate is arranged on flanging inner side outer end edges edge.
Preferably, the fixed plate is welded on steel frame.Enamel plate is welded on steel frame by fixed plate, it is to avoid
Directly enamel plate is caused to produce deformation, and enamel plate to be welded on steel frame by fixed plate on steel frame enamel plate weld
Bonding area is smaller, it is only necessary to which a small amount of welder, installation difficulty is relatively low,
Preferably, described matrix steel plate, flanging, fixed plate are overall structure, flanging, fixed plate are for matrix steel plate bending
Into.Matrix steel plate, flanging and fixed plate, simple production process are made using the technique for bending integral plate, and is avoided that weldering
The matrix steel plate being likely to result in is connect to deform upon.
Preferably, the inner surface of described matrix steel plate outer surface and flanging is coated with ground glaze layer, ring is scribbled outside ground glaze layer
Oxygen zinc rich paint.Enamel plate can be prevented to be corroded from outside, increased the service life.
A kind of installation method of frame-type enamel plate Anti-corrosive chimney, its step includes:
The first step:Positioning mould is made at the construction field (site);Positioning mould can draw a circle or making location division on construction ground
Part, for being positioned to each block of enamel plate.
Second step:The burst lopping assembling first lap enamel plate in positioning mould, enamel plate be provided with the one of enamel layer facing to
Inner side, places refractory seals piece between the flanging of the adjacent enamel plate in left and right, then with bolts and nuts component in lead to the hole site
By the flanging locking on adjacent enamel plate;
3rd step:Steel frame is installed on the outside of enamel plate, the fixed plate and reinforcement on each block of enamel plate are welded on steel framework
On frame;
4th step:Check that enamel plate is provided with the inner surface of enamel layer, electricity consumption Spark plug optical fiber sensor instrument and visual inspection enamel layer
Breakage, it is found that enamel layer breakage is repaired using the special healant of enamel, and electricity is used after waiting the special healant solidification of enamel
Spark plug optical fiber sensor instrument is detected again to repairing position;
5th step:Acid-resistant and anti-high-temperature elastic sealant is filled into junction between the adjacent enamel plate medial surface in left and right, with acidproof
High temperature resistant elastic sealant is by the gap plugging of junction;
6th step:The first lap enamel plate and steel frame for having assembled are lifted with lifting gear, and takes anti-tenesmus measure;It is described
Anti- tenesmus measure can be sling the first lap enamel plate and steel frame for having assembled with other lifting gear, or use support frame
First lap enamel plate and steel frame that support has been assembled, prevent from assembling other below the enamel plate for having assembled with steel frame
The enamel plate assembled during enamel plate drops with steel frame, it is ensured that the security of construction;
7th step:The circle enamel plate of positioning mould over-assemble second below the enamel plate for having been lifted, repeat step second step to the
Five steps, refractory seals piece is placed on the flanging of the second circle enamel plate upper end, this circle enamel plate upper end that will have just assembled
Connection is locked with bolts and nuts component between the flanging of flanging and upper circle enamel plate lower end, while this circle that will have just assembled
The beam-to-column connection that steel frame on the outside of enamel plate is enclosed on the outside of enamel plate with upper one, by between neighbouring enamel plate medial surface
Acid-resistant and anti-high-temperature elastic sealant is filled in junction, with acid-resistant and anti-high-temperature elastic sealant by the gap plugging of junction;
8th step:The enamel plate that lifting has been assembled, repeats the 7th step, installs all enamel plates and steel successively from top to bottom
Framework;
9th step:Heat-insulation layer is installed on the outside of enamel plate, the fixture on heat-insulation layer is welded on reinforcement outer end or steel frame
On.
Preferably, the detection voltage of the electric spark detector is 750V.
Preferably, the through hole in the second step is mounting hole, by regulating bolt and nut assembly in mounting hole
The adjacent enamel plate of position adjustments relative position.
Compared with prior art, the invention has the advantages that:Frame-type enamel plate Anti-corrosive chimney structure of the invention
Connected by bolts and nuts component between the enamel plate of inner cylinder, and enamel plate is welded by the fixed plate and reinforcement in outside
On steel frame, bonding area is smaller, it is only necessary to a small amount of welder, and installation difficulty is relatively low, and enamel plate is relative to titanium steel, from
The smaller, cost of weight is relatively low, only needs conventional crane gear to install, and can saving construction cost.The high temperature resistant set between enamel plate
Diaphragm seal can play the performance of buffering, prevent the trickle vibrations between enamel plate from causing to damage to adjacent enamel plate, adjacent enamel
The junction of plate inner surface scribbles acid-resistant and anti-high-temperature elastic sealant, can live the gap plugging that may be present of position at this, carries
Rise the sealing property of inner cylinder side wall.Using installation method of the invention, the enamel layer of enamel plate will not be destroyed, and avoid enamel
Unweldable drawback between plate, attachment structure is consolidated, the good seal performance between enamel plate, while enamel plate has preferably
Corrosion-and high-temp-resistant acid-proof alkaline, can meet the performance requirement of chimney.Described matrix steel plate outer surface and the inner surface of flanging
Ground glaze layer is coated with, epoxy zinc-rich paint is scribbled outside ground glaze layer, enamel plate can be prevented to be corroded from outside, increased the service life.Enamel
The inner surface that thinkling sound's plate is provided with enamel layer is relatively smooth, is conducive to flow of flue gas.
In sum, the present invention has preferable high-low temperature resistant, anticorrosion effect, and inner surface is smooth, is conducive to flue gas stream
Dynamic, and smaller, easy construction of conducting oneself with dignity, cost is moderate.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is enlarged drawing at E in Fig. 1;
Fig. 3 is top view of the present invention;
Fig. 4 is enlarged drawing at F in Fig. 3;
Fig. 5 is adjacent enamel board connecting structure schematic diagram;
Marked in figure:1st, steel frame, 2, inner cylinder, 3, enamel plate, 4, matrix steel plate, 5, flanging, 6, fixed plate, 7, enamel layer, 8,
Refractory seals piece, 9, through hole, 10, bolts and nuts component, 11, acid-resistant and anti-high-temperature elastic sealant, 12, reinforcement, 13, protect
Warm layer, 14, fixture, 15, ground glaze layer.
Embodiment 1
As Figure 1-5, a kind of frame-type enamel plate Anti-corrosive chimney, including steel frame 1 and inner cylinder 2, the inner cylinder 2 is by multiple four
The enamel plate 3 that week interconnects is spliced, and the enamel plate 3 includes matrix steel plate 4, and matrix steel plate 4 is formed around to matrix
The flanging 5 of the outside of steel plate 4 bending, is fixedly connected the fixed plate 6 that the inner side of oriented flanging 5 extends on wherein at least one flanging 5,
The fixed plate 6 is arranged on the inner side outer end edges edge of flanging 5, and fixed plate 6 is welded on steel frame 1 and connects, described matrix steel plate 4, folding
Side 5, fixed plate 6 are overall structure, and flanging 5, fixed plate 6 are that the bending of matrix steel plate 4 is formed.The inner surface of described matrix steel plate 4
Enamel layer 7 is compounded with the outer surface of flanging 5, refractory seals piece 8, the resistance to height are provided between the flanging 5 of adjacent enamel plate 3
Warm diaphragm seal 8 is the resilient pad of tool that polytetrafluoroethylene (PTFE) is made.Flanging 5 is provided with the through hole 9 through flanging 5, described logical
Hole 9 is mounting hole, is locked by setting bolts and nuts component 10 in the position of through hole 9 between the flanging 5 of adjacent enamel plate 7
Tightly, the relative position of the adjacent enamel plate 3 of position adjustments by regulating bolt with nut assembly 10 in mounting hole.Adjacent enamel
The junction of the inner surface of plate 3 scribbles acid-resistant and anti-high-temperature elastic sealant 11.The outer surface of described matrix steel plate 4 is provided with reinforcement
12, the reinforcement 12 is L-shaped structure, and the outer end of reinforcement 12 of the L-shaped structure is welded on steel frame 1.Outside the inner cylinder 2
Heat-insulation layer 13 is additionally provided with, heat-insulation layer 13 is provided with fixture 14, and fixture 14 is welded on the outer end of reinforcement 12.
The inner surface of the outer surface of described matrix steel plate 4 and flanging 5 is coated with outside ground glaze layer 15, ground glaze layer 15 and scribbles epoxy richness
Zinc paint, for preventing the outside of matrix steel plate 4 from suffering erosion.
A kind of installation method of frame-type enamel plate Anti-corrosive chimney, its step includes:
The first step:Positioning mould is made at the construction field (site);Positioning mould is to draw one on construction ground to enclose for each block of enamel plate 3
Positioned;
Second step:The burst lopping assembling first lap enamel plate 3 in positioning mould, enamel plate 3 is provided with the one of enamel layer 7 facing to interior
Side, places refractory seals piece 8 between the flanging 5 of the adjacent enamel plate 3 in left and right, then with bolts and nuts component 10 in through hole 9
The flanging 5 on adjacent enamel plate 3 is locked in position, and the through hole 9 is mounting hole, by regulating bolt and nut assembly 10 in waist
The relative position of the adjacent enamel plate 3 of position adjustments in shape hole;
3rd step:Steel frame 1 is installed in the outside of enamel plate 3, the fixed plate 6 and reinforcement 12 on each block of enamel plate 3 are welded
On steel frame 1;
4th step:Check that enamel plate 3 is provided with the inner surface of enamel layer 7, electricity consumption Spark plug optical fiber sensor instrument and visual inspection enamel layer 7
Breakage, it is found that the breakage of enamel layer 7 is repaired using the special healant of enamel, used after waiting the solidification of enamel special healant
Electric spark detector detects that the detection voltage of electric spark detector is 750V to repairing position again;
5th step:By the junction filling acid-resistant and anti-high-temperature elastic sealant 11 between the adjacent medial surface of enamel plate 3 in left and right, with resistance to
Sour high temperature resistant elastic sealant 11 is by the gap plugging of junction;
6th step:The first lap enamel plate 3 and steel frame 1 for having assembled are lifted with lifting gear, and takes anti-tenesmus measure;
7th step:The circle enamel of positioning mould over-assemble second plate 3 below the enamel plate 3 for having been lifted, repeat step second step is arrived
5th step, refractory seals piece 8 is placed on the flanging 5 of the upper end of the second circle enamel plate 3, this circle enamel plate 3 that will have just assembled
Connection is locked with bolts and nuts component 10 between the flanging 5 of the flanging 5 of upper end and the upper lower end of circle enamel plate 3, while will be firm
The steel frame 1 in this outside of circle enamel plate 3 for assembling is connected with the steel frame 1 in the outside of upper one circle enamel plate 3, by neighbouring enamel
Acid-resistant and anti-high-temperature elastic sealant 11 is filled in junction between the medial surface of thinkling sound's plate 3, will with acid-resistant and anti-high-temperature elastic sealant 11
The gap plugging of junction;
8th step:The enamel plate 3 that has assembled of lifting, repeats the 7th step, install successively from top to bottom all enamel plates 3 and
Steel frame 1;
9th step:Heat-insulation layer 13 is installed in the outside of enamel plate 3, by the fixture 14 on heat-insulation layer be welded on the outer end of reinforcement 12 or
On steel frame 1.
Enamel plate to constituting frame-type enamel plate Anti-corrosive chimney of the invention is detected:
Inspection project |
Standard |
Detection method |
Index |
Outward appearance |
ISO28763 |
Range estimation |
Without glaze knurl, squama is quick-fried, come off |
Resistance to sulfuric acid |
ISO28706-2 |
The weightless measure of 18h is carried out with the boiling sulfuric acid that concentration is 30% |
≦10g/㎡ |
Resistance to citric acid |
ISO28706-1 |
With the lemon acid corrosion 15min that concentration is 10% under room temperature environment |
AA grades |
Alkali resistance |
QB/T1855 |
With the carbonic acid sodium corrosion 15min that concentration is 10% under room temperature environment |
Not loss of gloss |
Heatproof acute degeneration(Aqueous medium) |
ISO28764 |
Put into after 200 DEG C of constant temperature 5min 5 times in 23 ± 3 DEG C of aqueous medium |
Flawless |
Heatproof acute degeneration(Gas medium) |
ISO28764 |
Put into after 450 DEG C of constant temperature 5min 5 times in 23 ± 3 DEG C of air dielectric |
Flawless |
Adhesive force |
EN10209 |
1.5kg impacts rod 750mm Height Impacts |
≤ 2 grades |
Proof voltage |
|
750V voltages copper brush detects enamel layer surface |
Without electric spark |
Flue stack anti-corrosion material and chimney air flue material contrast table of the present invention are commonly used both at home and abroad:
The anti-corrosion material that chimney is used |
Feature |
Glass flake |
Easily cracking comes off, and construction environment is poor, easily causes danger |
Foam glass brick |
Quality is uneven, big by construction infection, long construction period |
Titanium alloy sheet |
Material expensive, is rare metal;Cost is high, and difficulty of construction is big;Galvanic corrosion is susceptible between titanium alloy and steel plate |
Fiberglass |
Quality is uneven, big by construction infection, it is difficult to long-term high temperature resistant |
Enamel plate |
Favorable anti-corrosion effect, inner surface is smooth, is conducive to flow of flue gas, and easy construction is moderate, function admirable, can high-low temperature resistant corrosion |
Frame-type enamel plate Anti-corrosive chimney of the invention is after a long time use, it is understood that there may be problems with:Manufacture, installation process
In the defect that does not check during use is run, corroded through flue gas, acid solution and cause local enamel plate 3 to corrode, can use
Following method is checked and repaired:First, check rusty stain is whether there is on enamel plate 3, analyze the rusty stain origin cause of formation, reject on non-enamel plate 3
Matrix steel plate 4 is subject to the rusty stain that corrosion is caused, and confirms whether the matrix steel plate 4 on enamel plate 3 needs repairing;2nd, matrix steel plate 4
On have rust corrosion position need repaired, repair using subsidize repairing plate method repaired, from suitable dimension
Repairing plate, hole position existing drilling, the tapping on enamel plate according to repairing plate will repair plate and be arranged on enamel plate 3 with bolt
On need to repair position, and apply acid-resistant and anti-high-temperature elastic sealant 11 on mend and repairing plate on the enamel plate 3, fasten spiral shell
Bolt, repairing to complete, and standard repairing plate selects the stainless steel plate of 3mm thickness, pre-drilled cavity on repairing plate.
Specific embodiment described in text is only to the spiritual explanation for example of the present invention.The technical field of the invention
Technical staff described specific embodiment can be made it is various modification supplement or using similar mode substitute,
But without departing from spirit of the invention or surmount scope defined in appended claims.