CN106835783B - A kind of steel wire rope headring compactor - Google Patents
A kind of steel wire rope headring compactor Download PDFInfo
- Publication number
- CN106835783B CN106835783B CN201710010398.0A CN201710010398A CN106835783B CN 106835783 B CN106835783 B CN 106835783B CN 201710010398 A CN201710010398 A CN 201710010398A CN 106835783 B CN106835783 B CN 106835783B
- Authority
- CN
- China
- Prior art keywords
- clamping plate
- strap
- mobile clamping
- headring
- steel wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 33
- 238000005452 bending Methods 0.000 claims abstract description 48
- 230000006835 compression Effects 0.000 abstract description 8
- 238000007906 compression Methods 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a kind of steel wire rope headring compactors, belong to compactor technical field.The compactor includes sliding rail and the strap and support plate for being fixed on sliding rail both ends, and rail set is sleeved on the slide rail, and the lower end of mobile clamping plate is fixedly connected with rail set, and mobile clamping plate is driven by driving device and slided with rail set along sliding rail.It is the configuration of the present invention is simple, easy to carry, it can adapt to any construction site, larger-diameter steel wire rope headring can be flattened, be easy to use and time saving and energy saving.In the present invention bending part of mobile clamping plate and strap matched with lug boss can the steel wire rope headring to different-diameter size carry out compression operation.Steel wire rope headring after compactor flattening can be smoothly through the positions such as pulley or U-shaped ring.
Description
Technical field
The present invention relates to a kind of steel wire rope headring compactors, belong to compactor technical field.
Background technique
The increasing with Large Construction project in Phase of Electric Power Projects, lifting capacity are also being constantly increasing, and lead to lifting
Wirerope diameter used in process is increasing.For example, transmission voltage grade is higher and higher, now in transmission line of electricity
Reach 800kV, 1000kV, construction is also increasing with wirerope diameter.In construction, the rope end ring for the wirerope newly purchased is needed
Certain gaps (such as pulley or U-shaped ring position) is passed through, but since rope end ring size is larger, pass through these gaps and exist centainly
Difficulty, therefore need to flatten steel wire rope headring before passing through these gaps, and tied up with iron wire.
The specific purpose tool for realizing similar functions is had no at present, is usually that worker directly tightly or with foot is stepped on holding in construction
It after steel wire rope headring, is tied up using thin wire, thin wire or cord binding when holding with a firm grip or tracking tramping.Due to cable wire end
The ring of ring has certain rigidity, and for the rope end ring of major diameter, manpower or the reinforcing of people's foot are difficult to that steel wire rope headring is made to reach foot
Enough deflections, it is time-consuming and laborious, it is ineffective.
Summary of the invention
It is simple, easy to carry that the object of the present invention is to provide a kind of structures, steel wire rope headring pressure in labour-saving easy to use
Tight device.
To achieve the goals above, the technical solution adopted by the present invention is that:
A kind of steel wire rope headring compactor including sliding rail and is fixed on the fixed plate and support plate at sliding rail both ends,
Rail set is sleeved on the slide rail, and the lower end of mobile clamping plate is fixedly connected with rail set, and mobile clamping plate is driven by driving device with rail set one
It rises and is slided along sliding rail.
Further, the driving device is thousand that the fixed telescopic end on the supporting plate in bottom end is connect with mobile Boards wall
Jin top, the telescopic direction of jack are parallel with sliding rail.
Further, the driving device include be located above sliding rail and with sliding rail screw rod disposed in parallel, and it is fixed
The nut being used cooperatively on mobile clamping plate with screw rod, is arranged the circular hole concentric with the nut center of circle on mobile clamping plate, circular hole it is straight
Diameter is slightly larger than the major diameter of thread of nut；Screw rod passes through the hole on mobile clamping plate and nut one end passes through bearing and mobile clamping plate connects
It connects, rotating handles are arranged in the other end of screw rod, are connect by bearing with support plate in the inside screw rod of rotating handles, rotating handles
It is fixedly connected on the end of screw rod light bar segment.
Further, the bending segment one of strap upper end bends certain angle, mobile clamping plate to the direction of mobile clamping plate
The bending segment two of upper end bends certain angle to the direction of strap.
Further, the angle of the bending segment one of strap upper end to the direction bending of mobile clamping plate is 25 °~35 °,
The angle that the bending segment two of mobile clamping plate upper end is bent to the direction of strap is 25 °~35 °, the bending of strap upper end
What the angle of the direction bending of the mobile clamping plate of Duan Yixiang and the bending segment two of mobile clamping plate upper end were bent to the direction of strap
Angle is identical.
Further, the jack is Manual hydraulic jack.
Further, the medial surface of the lower section of the bending segment one of strap and the lower section of the bending segment two of mobile clamping plate
Several groups lug boss arranged up and down is set on medial surface, opens up semicircle shape groove on lug boss.
Further, the medial surface of the lower section of the bending segment one of strap and the lower section of the bending segment two of mobile clamping plate
The lug boss of 3 groups of upper, middle and lowers arrangement, the lateral surface protrusion strap and mobile folder of 3 groups of lug bosses of upper, middle and lower are set on medial surface
The height of the medial surface of plate is sequentially reduced.
Further, the medial surface of the lateral surface protrusion strap and mobile clamping plate for one group of lug boss being located above
Height is 2~4mm bigger than the height for being located at the lateral surface protrusion strap of intermediate one group of lug boss and the medial surface of mobile clamping plate；
The height ratio for being located in the middle the lateral surface protrusion strap of one group of lug boss and the medial surface of mobile clamping plate is located below one
Big 2~the 4mm of height of the medial surface of the lateral surface protrusion strap and mobile clamping plate of group lug boss.
By adopting the above-described technical solution, the technical effect that the present invention obtains has:
It is the configuration of the present invention is simple, easy to carry, it can adapt to any construction site, it can be to larger-diameter steel wire rope
Headring is flattened, and is easy to use and time saving and energy saving.
The present invention uses bolt and nut as driving device, and relatively labor-saving, steel wire can be carried out by being able to use lesser power
The flattening work of rope rope end ring.
The present invention can also use hydraulic jack as driving device, further improve the labor-saving effect of the invention.
Match with lug boss can be to different-diameter size for the bending part of mobile clamping plate and strap in the present invention
Steel wire rope headring carry out compression operation.
Detailed description of the invention
Fig. 1 is 1 stereoscopic schematic diagram of the embodiment of the present invention；
Fig. 2 is 2 stereoscopic schematic diagram of the embodiment of the present invention；
Fig. 3 is 2 main view of the embodiment of the present invention；
Fig. 4 be in the embodiment of the present invention 2 use state with reference to figure；
Wherein, 1, screw rod, 2, sliding rail, 3, rail set, 4, strap, 4-1, bending segment one, 5-1, bending segment two, 5, movement
Clamping plate, 6, support plate, 7, bearing, 8, rotating handles, 9, jack, 10, wirerope, 11, nut.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is described in further details the present invention:
The invention discloses a kind of steel wire rope headring compactor, the compactor includes sliding rail 2 and is fixed on sliding rail 2
The strap 4 and support plate 6 at both ends, strap 4, sliding rail 2 and support plate 6, which are fixed together, forms the compactor
Main frame.Rail set 3 is sleeved on sliding rail 2, and rail set 3 is slided along sliding rail 2 at work, and the lower end of mobile clamping plate 5 and rail set 2 are solid
Fixed connection, mobile clamping plate 5 are driven by driving device and are slided with rail set 3 along sliding rail 2.
Embodiment 1
Steel wire rope headring compactor in the present embodiment uses the bar such as iron staff of smooth in appearance as sliding rail 2, in cunning
The both ends of rail 2 are fixedly connected by welding strap 4 and support plate 6, and strap 4, sliding rail 2 and support plate 6 are fixed to be connected
It is connected together and forms the main frame of the compactor.Rail set 3 is internal diameter and the smaller casing of 2 diameter of sliding rail, is welded at 2 both ends of sliding rail
Rail set 3 is sleeved on sliding rail 2 in advance before connecing strap 4 and support plate 6.Mobile clamping plate 5 is fixedly connected with rail set 3, preferentially
Selection welds together, move at work clamping plate 5 driven by driving device and rail set 3 together along sliding rail 2 slide.
Driving device in the present embodiment is jack 9, and the bottom end of jack 9 is fixed in support plate 6, jack 9
Telescopic end is fixedly connected with mobile clamping plate 5, and the telescopic direction and 2 keeping parallelism of sliding rail of jack 9, jack 9 are located at sliding rail 2
Top, specific structure are as shown in Figure 1.Small-sized Manual hydraulic jack is selected for the ease of using and carrying, uses jack 9
It steps on that labor-saving effect is obvious with holding or with foot relative to artificial, the compression effect of steel wire rope headring is also greatly improved.
Compression effect when being closed for the strap 4 for guaranteeing the invention and mobile clamping plate 5 can in the following way,
One 4-1 of bending segment of 4 upper end of strap bends certain angle, the bending segment of mobile 5 upper end of clamping plate to the direction of mobile clamping plate 5
Two 5-1 bend certain angle to the direction of strap 4.One 4-1 of bending segment of 4 upper end of strap is to the side of mobile clamping plate 5
It is 25 °~35 ° to the angle of bending, the angle that two 5-1 of bending segment of mobile 5 upper end of clamping plate is bent to the direction of strap 4
It is 25 °~35 °, in the angle and mobile clamping plate 5 that one 4-1 of bending segment of 4 upper end of strap is bent to the direction of mobile clamping plate 5
The angle that two 5-1 of bending segment at end is bent to the direction of strap 4 is identical, and specific structure is as shown in Figure 2.It is above-mentioned in the present invention
The angle of bending can guarantee the curved of one 4-1 of bending segment of 4 upper end of strap and mobile 5 upper end of clamping plate between 25 °~35 °
Two 5-1 of trisection has suitable distance between mobile clamping plate 5 and strap 4, to guarantee to compress when being closely against together
Steel wire rope headring size afterwards is suitable, is easy to use.
In the lower section of two 5-1 of bending segment of the medial surface and mobile clamping plate 5 of the lower section of one 4-1 of bending segment of strap 4
Medial surface on several groups lug boss arranged up and down is set, open up semicircle shape groove on lug boss.The semi-circular recesses
Diameter is 4~8mm, and specific structure is as shown in Figure 1.
In the present embodiment, the bending segment of the medial surface of the lower section of one 4-1 of bending segment of strap 4 and mobile clamping plate 5
The lug boss of 3 groups of upper, middle and lowers arrangement is set on the medial surface of the lower section of two 5-1, and the lateral surface protrusion of 3 groups of lug bosses of upper, middle and lower is solid
The height of the medial surface of clamp plate 4 and mobile clamping plate 5 is sequentially reduced.Outside one group of lug boss being located above in the present embodiment
The height that the medial surface of strap 4 and mobile clamping plate 5 is protruded in side is more solid than the lateral surface protrusion for being located at intermediate one group of lug boss
Big 2~the 4mm of height of the medial surface of clamp plate 4 and mobile clamping plate 5；The lateral surface protrusion for being located in the middle one group of lug boss is fixed
The height of the medial surface of clamping plate 4 and mobile clamping plate 5 protrudes strap 4 and movement than being located below the lateral surface of one group of lug boss
Big 2~the 4mm of the height of the medial surface of clamping plate 5.By above-mentioned setting when mobile clamping plate 5 is moved to two 5-1 of bending segment and strap 4
When one 4-1 of bending segment of upper end is in close contact, the distance between every group of lug boss is all different, and therefore, the present invention can be to not
Steel wire rope headring with diameter carries out compression operation, easy to use.
Two 5-1 of bending segment of mobile clamping plate 5 and one 4-1 of bending segment and lug boss of strap 4 match in the present invention
Close can the steel wire rope headring to different-diameter size carry out compression operation.Semicircle shape groove is arranged on lug boss can be to prevent
Only position of the steel wire rope headring between strap 4 and mobile clamping plate 5 is mobile or rotates, and ensure that the present invention is working
When smooth use.Bending segment one and bending segment two in the present invention have the function of positioning, in careless manipulation cable wire end
Ring can also play certain barrier effect when skidding off from the groove in lug boss to steel wire rope headring.
The present invention is simultaneously not provided to the shape directly compressed using mobile clamping plate and strap to steel wire rope headring
Formula avoids compression misoperation and damages to steel wire rope headring, ensure that the use peace of wirerope to a certain extent
Entirely.
Embodiment 2
The present embodiment is modified on the basis of embodiment 1, and change place is the difference of driving device.This reality
Applying the driving device in example is the driving device that screw rod 1 and nut 11 cooperate, and is specifically provided that driving device includes being located to slide
The top of rail 2 and with the screw rod 1 disposed in parallel of sliding rail 2, and be fixed on the nut 11 being used cooperatively on mobile clamping plate 5 with screw rod 1.
The circular hole concentric with 11 center of circle of nut is set on mobile clamping plate 5, and the diameter of circular hole is slightly larger than the outer diameter of nut 11；Screw rod 1 passes through
Hole and 11 one end of nut on mobile clamping plate 5 are connect by bearing 7 with mobile clamping plate 5, and rotating handles are arranged in the other end of screw rod 1
8, in the inside of rotating handles 8, screw rod 1 is connect by bearing 7 with support plate 6, and rotating handles 8 are fixedly connected on screw rod light bar segment
End, specific structure is as shown in Figure 2 and Figure 3.Use screw rod 1 simple as driving device structure with nut 11 in the present embodiment
Labour-saving effect can be reached simultaneously.
Illustrate how the invention uses by taking the steel wire rope headring compactor in embodiment 2 as an example below: firstly, rotation rotation
Strap 4 and mobile clamping plate 5 are separated by a distance by handle hand 8, and the distance is with the size of the rope end ring diameter of wirerope 10
Specifically determine, it is usually 5~10cm big than the rope end ring diameter of wirerope 10.Then, the rope end ring of wirerope 10 is placed on
Between strap 4 and the clamping part of mobile clamping plate 5, particular state schematic diagram is shown in Fig. 4.Rotation rotating handles 8 make strap 4
With mobile clamping plate 5 close to until two 5-1 of bending segment of mobile 5 upper end of clamping plate and one 4-1 of bending segment of 4 upper end of strap are close to
Together, so that the rope end ring of wirerope 10 be flattened.Hereafter, the rope end ring of wirerope 10 is bundled using thin wire.
The configuration of the present invention is simple can be carried easily to any construction site, especially special when mountainous region is constructed
It is convenient.The present invention can adapt to any construction site, can flatten to larger-diameter steel wire rope headring.Energy of the present invention
It is enough that compression operation is carried out to the steel wire rope headring of different-diameter size.The present invention makes mobile clamping plate movement using driving device,
It is easy to use and time saving and energy saving, preferable using effect can be reached with lesser power, to the pressure of steel wire rope headring
Tightly work well.
Claims (4)
1. a kind of steel wire rope headring compactor, it is characterised in that: including sliding rail (2) and it is fixed on the fixation at sliding rail both ends
Clamping plate (4) and support plate (6), rail set (3) are sleeved on sliding rail (2), and the lower end of mobile clamping plate (5) is fixedly connected with rail set (3),
Mobile clamping plate (5) are driven by driving device and are slided with rail set (3) along sliding rail (2)；The bending segment one of strap (4) upper end
The angle of the direction bending of (4-1) Xiang Yidong clamping plate (5) is 25 °~35 °, the bending segment two (5-1) of mobile clamping plate (5) upper end to
The angle of the direction bending of strap (4) is 25 °~35 °；The inside of the lower section of the bending segment one (4-1) of strap (4)
Several groups lug boss arranged up and down, protrusion are set on the medial surface of the lower section of the bending segment two (5-1) in face and mobile clamping plate (5)
Semicircle shape groove is opened up in portion；The medial surface of the lower section of the bending segment one (4-1) of strap (4) is curved with mobile clamping plate (5)
The lug boss of 3 groups of upper, middle and lowers arrangement, the lateral surface of 3 groups of lug bosses of upper, middle and lower are set on the medial surface of the lower section of trisection two (5-1)
The height of protrusion strap (4) and the medial surface of mobile clamping plate (5) is sequentially reduced；The bending segment one of strap (4) upper end
The bending segment two (5-1) of the angle of the direction bending of (4-1) Xiang Yidong clamping plate (5) and mobile clamping plate (5) upper end is to strap
(4) angle of direction bending is identical；Lateral surface protrusion strap (4) for one group of lug boss being located above and mobile clamping plate
(5) height of medial surface protrudes the interior of strap (4) and mobile clamping plate (5) than being located at the lateral surface of intermediate one group of lug boss
Big 2~the 4mm of the height of side；The lateral surface for being located in the middle one group of lug boss protrudes strap (4) and mobile clamping plate (5)
The height of medial surface protrudes the medial surface of strap (4) and mobile clamping plate (5) than being located below the lateral surface of one group of lug boss
The big 2~4mm of height.
2. a kind of steel wire rope headring compactor according to claim 1, it is characterised in that: the driving device is bottom end
Be fixed on the jack (9) that telescopic end on support plate (6) is fixedly connected with mobile clamping plate (5), the telescopic direction of jack (9) with
Sliding rail (2) is parallel.
3. a kind of steel wire rope headring compactor according to claim 1, it is characterised in that: the driving device includes position
Above the sliding rail (2) and with sliding rail (2) screw rod disposed in parallel (1), and be fixed on mobile clamping plate (5) and match with screw rod (1)
The nut (11) used is closed, the circular hole concentric with nut (11) center of circle is set on mobile clamping plate (5), the diameter of circular hole is slightly larger than spiral shell
The major diameter of thread of female (11)；Hole and nut (11) one end of the screw rod (1) on mobile clamping plate (5) pass through bearing (7) and mobile
Rotating handles (8) are arranged in the other end of clamping plate (5) connection, screw rod (1), pass through bearing in the inside screw rod (1) of rotating handles (8)
(7) it is connect with support plate (6), rotating handles (8) are fixedly connected on the end of screw rod (1) light bar segment.
4. a kind of steel wire rope headring compactor according to claim 2, it is characterised in that: the jack (9) is hand
Hydrodynamic pressure jack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710010398.0A CN106835783B (en) | 2017-01-06 | 2017-01-06 | A kind of steel wire rope headring compactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710010398.0A CN106835783B (en) | 2017-01-06 | 2017-01-06 | A kind of steel wire rope headring compactor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106835783A CN106835783A (en) | 2017-06-13 |
| CN106835783B true CN106835783B (en) | 2019-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710010398.0A Active CN106835783B (en) | 2017-01-06 | 2017-01-06 | A kind of steel wire rope headring compactor |
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| CN (1) | CN106835783B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676505B (en) * | 2017-10-18 | 2021-07-16 | 中车株洲电力机车研究所有限公司 | Slotting device for yaw brake disc of wind generating set |
| CN113638251B (en) * | 2020-04-27 | 2022-11-01 | 天津市金塘飞马起重吊索具有限公司 | Production and manufacturing process of high-strength eight-claw rope |
| CN114985651B (en) * | 2022-07-29 | 2022-11-18 | 江苏亚盛金属制品有限公司 | Steel wire rope processing and press-fitting equipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19739270C1 (en) * | 1997-09-08 | 1998-10-29 | Gressel Ag | Clamping mechanism, particularly machine vice |
| CN201473825U (en) * | 2009-08-05 | 2010-05-19 | 宁波汽车软轴软管有限公司 | Wire rope embossing machine |
| CN102615531B (en) * | 2012-03-27 | 2014-03-19 | 江苏理工学院 | Combined precise flat tongs |
| CN203522074U (en) * | 2013-07-10 | 2014-04-02 | 国家电网公司 | Bundling fixing device for tail wire and main wire of stay wire of power transmission line poles |
| CN104325320A (en) * | 2014-10-24 | 2015-02-04 | 湖州华宁金属材料有限公司 | Stationary fixture for pipes and boards |
| CN205817362U (en) * | 2016-07-06 | 2016-12-21 | 江西汇尔油泵油嘴有限公司 | The milling cutter stationary fixture that a kind of milling machine is special |
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2017
- 2017-01-06 CN CN201710010398.0A patent/CN106835783B/en active Active
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