CN109676505B - Slotting device for yaw brake disc of wind generating set - Google Patents
Slotting device for yaw brake disc of wind generating set Download PDFInfo
- Publication number
- CN109676505B CN109676505B CN201710969344.7A CN201710969344A CN109676505B CN 109676505 B CN109676505 B CN 109676505B CN 201710969344 A CN201710969344 A CN 201710969344A CN 109676505 B CN109676505 B CN 109676505B
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- slotting
- brake disc
- base
- limiting
- guide rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/10—Dust extraction equipment on grinding or polishing machines specially designed for portable grinding machines, e.g. hand-guided
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a slotting device for a yaw brake disc of a wind generating set, which is used for being matched with a slotting electric grinder, and comprises a base, wherein the middle end of the base is provided with a transverse clamping groove part for clamping and clamping the base on the brake disc during slotting, the base is provided with a limiting guide rod which extends outwards and obliquely, a limiting adapter assembly is sleeved on the limiting guide rod and used for fixing the slotting electric grinder, and the limiting adapter assembly slides back and forth along the limiting guide rod during slotting so as to enable the slotting electric grinder to perform linear slotting on the surface of the brake disc. The grooving machine has the advantages of simple and compact structure, convenience and flexibility in operation, low manufacturing cost, high grooving working efficiency and high grooving precision.
Description
Technical Field
The invention mainly relates to the field of wind power generation equipment, in particular to a slotting device for a yaw brake disc of a wind generating set.
Background
In 2MW series wind turbine generator system, because of multiple reasons cause the fan to have great probability to appear driftage abnormal sound problem, wherein the most important reason is exactly that the abrasive dust that the driftage friction disc produced can not effectively discharge and lead to. The abrasive dust after the friction of the friction plate can fall onto the yaw brake disc, and the friction plate of the yaw brake is always pressed on the yaw brake disc, so that the structure is difficult to discharge the abrasive dust from a friction area, and the probability of forming an enamel layer is increased. The enamel layer is hard, the friction process with the brake disc becomes a hard friction process, and abnormal noise and vibration can occur
The most key to solve the problem of the yaw abnormal sound is to cut slots on a yaw brake disc according to the set size requirement, abrasive dust accumulated in a friction area of a yaw system can continuously enter the slots, and then the abnormal sound generated by the yaw action of the wind turbine generator can be eliminated by cleaning the abrasive dust and the like at the slots.
However, cutting the grooves is not easy, and firstly, the requirements for the grooves are high: as shown in fig. 1, the suitable dimensions of the slot after trial and error are: the width of the groove is 3mm, the height of the groove is deeper and deeper from the outer ring to the inner ring of the friction area of the brake disc, the outer ring is about 2mm, and the inner ring is about 3mm deep. The grooves are in a U-shaped structure, all the grooves form an angle of 45 degrees with the friction direction of the friction plate, and all the groups of grooves are uniformly distributed; each group of grooves has two grooves on the upper surface and one groove on the lower surface of the brake disc, and 4 groups of brake discs are uniformly distributed. The higher the straightness, width and depth of the groove, and the fillet accuracy, the lower the stress. Secondly, under the above-mentioned harsh requirement to the groove itself, still because the driftage brake disc of wind turbine generator system is in special position and the structure is special, make it also has the degree of difficulty to open the groove in its both sides, not only the operation is difficult, work efficiency is low, can make the fluting precision poor simultaneously, leads to the chip removal effect poor, still can not really solve the abnormal sound problem.
Disclosure of Invention
The technical problem solved by the invention is that: aiming at the problems in the prior art, the slotting device for the yawing brake disc of the wind generating set is simple and compact in structure, convenient and flexible to operate, low in manufacturing cost, high in slotting working efficiency and high in slotting precision.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a wind generating set brake disc fluting device of yawing for use with fluting electric mill cooperation, includes the base, horizontal draw-in groove portion is seted up to the middle-end of base and is located the brake disc with the base centre gripping card when being used for the fluting on, be equipped with a spacing guide arm that the slant stretches out outwards on the base, the cover is equipped with a spacing adapter subassembly on the spacing guide arm in order to be used for fixed fluting electric mill, during the fluting spacing adapter subassembly slides around following spacing guide arm in order to be used for making fluting electric mill carry out sharp fluting on the brake disc surface.
As a further improvement of the invention, the limiting adapter assembly comprises a movable sleeve sleeved on the limiting guide rod, and an adapter is fixed on the movable sleeve and used for fixing the slotting electric grinder.
As a further improvement of the invention, the movable sleeve is provided with a handle for pushing the movable sleeve to slide back and forth along the limiting guide rod when the groove is formed.
As a further improvement of the invention, the limit guide rod is provided with a stroke limit piece at the front end point and the rear end point of the sliding stroke of the movable sleeve for limiting the sliding stroke of the movable sleeve.
As a further improvement of the present invention, each of the travel position limiters includes a limiting ring sleeved on the limiting guide rod, and the limiting ring is provided with an adjusting screw capable of being loosened and tightened for adjusting a fixing position of the limiting ring on the limiting guide rod.
As a further improvement of the invention, the two side surfaces of the base at the bottom end of the clamping groove part are respectively provided with an angle adjusting plate which can be telescopically adjusted towards the clamping groove part, and when the base is clamped and clamped on the brake disc, the angle adjusting plates prop against the circumferential surface of the brake disc so as to adjust the slotting angle of the slotting electric grinder by adjusting the clamping depth of the base.
As a further improvement of the invention, the angle adjusting plate is provided with a transverse movable groove, and more than one tightening screw fixed on the base penetrates through the movable groove to adjust the telescopic length of the angle adjusting plate.
As a further improvement of the invention, an upper lifting clamping plate and a lower lifting clamping plate which are oppositely arranged are arranged in the clamping groove part and are used for clamping the brake disc, and the two lifting clamping plates are respectively fixed on a top plate and a bottom plate of the base through a plurality of lifting adjusting screws and are used for adjusting the clamping thickness and/or the overall height of the base through adjusting the lifting heights of the two lifting clamping plates.
Compared with the prior art, the invention has the advantages that:
(1) the slotting device for the yawing brake disc of the wind generating set, disclosed by the invention, has the advantages of simple and compact structure and low manufacturing cost, can be simply and quickly fixed on the brake disc through the base 1, and then can be used for enabling the slotting electric grinder to slide back and forth along the limiting guide rod in a limiting way and keep reciprocating linear sliding on the surface of the brake disc by utilizing the limiting guide rod and the limiting adapter assembly which are matched with each other, so that cutting deviation can not occur, further linear slotting with excellent effect is realized, the linear keeping precision of the slot is high, the subsequent chip removal effect is good, and further, the abnormal sound problem is effectively solved.
(2) According to the wind generating set yaw brake disc slotting device, the slotting angle of the slotting electric grinder on the friction plate can be kept through the limiting guide rod which extends outwards in an oblique and stretching mode, so that the precision of the oblique angle of the slot is high, on the premise that the precision of the straight line is high, the requirement of the slotting precision is further met, the subsequent chip removal effect is further good, and the abnormal sound problem is further effectively solved.
(3) According to the wind generating set yaw brake disc slotting device, the slotting electric grinder is always fixedly limited on the limiting adapter assembly (namely the limiting guide rod) in the operation process, so that the slotting electric grinder cannot generate vibration deviation in the slotting process, the stability is high, and the slotting width, the fillet precision and the like are effectively guaranteed.
(4) The slotting device for the yaw brake disc of the wind generating set is convenient and flexible to operate, has low requirements on operation space no matter the slotting is realized by simply and quickly clamping and fixing the base or by subsequently pushing the limiting adapter assembly to slide back and forth, and meets the limitation of the operation environment of the wind generating set well, so that the slotting working efficiency can be improved and the labor intensity can be reduced on the premise of ensuring the slotting precision.
(5) According to the slotting device for the yaw brake disc of the wind generating set, the oblique angle of the limiting guide rod can be further adjusted with high precision by adjusting the different limiting lengths of the front angle adjusting plate and the rear angle adjusting plate, so that the oblique angle of the limiting guide rod can be ensured to be just 45 degrees relative to the friction direction of the friction plate, the slotting electric grinder can be further ensured to be capable of slotting a slot which is 45 degrees relative to the friction direction of the friction plate, the oblique angle precision of the slot is further effectively ensured to be high, and the slotting device is high in applicability.
(6) According to the slotting device for the yaw brake disc of the wind generating set, the two lifting clamping plates are oppositely arranged, firstly, the lifting of the two lifting clamping plates is adjusted by rotating the plurality of lifting adjusting screws, so that the clamping thickness of the slotting device can be adjusted, the slotting device can clamp brake discs with different specifications and thicknesses, and the slotting device is wide in application range. Secondly, through adjusting two lift grip blocks to rise simultaneously or descend simultaneously, then can adjust the whole height of this device, and then realized the general purpose of the fluting electric grinder homoenergetic of different specifications, also guaranteed the required precision of fluting degree of depth simultaneously, further make this device accommodation wide, fluting precision high.
Drawings
FIG. 1 is a schematic illustration of brake disc grooving.
FIG. 2 is a schematic structural principle diagram of a slotting device for a yaw brake disc of a wind generating set.
Illustration of the drawings:
1. a base; 11. a slot clamping part; 2. a limiting guide rod; 21. a travel limit; 211. a limiting ring; 212. an adjusting screw; 3. a limiting adapter assembly; 31. a movable sleeve; 32. an adapter; 33. a handle; 4. an angle adjusting plate; 41. loosening and tightening screws; 5. lifting the clamping plate; 51. lifting adjusting screws.
Detailed Description
The present invention will be described in further detail with reference to the following specific embodiments and the accompanying drawings.
As shown in fig. 2, the invention provides a slotting device for a yaw brake disc of a wind generating set, which is used in cooperation with a slotting electric grinder, and comprises a base 1, wherein the middle end of the base 1 is provided with a transverse slot clamping part 11 for clamping and clamping the base 1 on the brake disc during slotting, the base 1 is provided with a limiting guide rod 2 which extends outwards and obliquely, a limiting adapter assembly 3 is sleeved on the limiting guide rod 2 for fixing the slotting electric grinder, and the limiting adapter assembly 3 slides back and forth along the limiting guide rod 2 during slotting so as to enable the slotting electric grinder to perform linear slotting on the surface of the brake disc. The specific operation is as follows:
when the groove is opened, the base 1 is clamped on the brake disc by the clamping groove part 11, so that the base 1 is kept fixed. The specific clamping and fixing manner can be realized by clamping the two lifting clamping plates 5 oppositely arranged below, and the height of the clamping groove part 11 can be just correspondingly set to the thickness of the brake disc so as to be just clamped and fixed, which all belong to the protection scope of the invention. After the base 1 is clamped and fixed, the slotting electric grinder is fixed on the limiting adapter assembly 3; then start fluting electric grinder to promote spacing adapter subassembly 3 and slide back and forth, make fluting electric grinder also follow spacing guide arm 2 spacing slip back and forth and keep making a round trip the straight line slip in order to carry out the splendid straight line fluting of effect on the brake disc surface, make the straight line in groove keep the precision high. Because the limiting guide rod 2 extends outwards in an inclined mode, the inclined angle of the limiting guide rod 2 can be accurately set in advance, so that the inclined angle of the limiting guide rod is just 45 degrees relative to the friction direction of the friction plate, the grooving electric grinder which linearly slides along the front and the back of the limiting guide rod 2 can also open a groove which is 45 degrees relative to the friction direction of the friction plate, and the inclined angle precision of the groove is high. Of course, in other embodiments, an angle adjusting plate 4 as described below may be further provided to adjust the slotting angle of the slotting electric grinder, and all that is within the scope of the present invention is also included. Through the special scientific design, the method has the following advantages:
firstly, the slotting device is simple and compact in structure and low in manufacturing cost, can be simply and quickly fixed on a brake disc through the base 1, and then utilizes the matched limiting guide rod 2 and the limiting adapter assembly 3 to enable the slotting electric grinder to slide along the limiting guide rod 2 in a front-back limiting mode and keep back-and-forth linear sliding on the surface of the brake disc, so that cutting deviation can not occur, and further, the straight slotting with excellent effect is realized, the straight line of the slot is enabled to be high in precision, the follow-up chip removal effect is good, and further, the abnormal sound problem is effectively solved. Secondly, the slotting device of the invention can also keep the slotting angle (45 degrees) of the slotting electric grinder on the friction plate by arranging the limiting guide rod 2 which extends outwards and slantways, so that the slant angle precision of the slot is high, the requirement of the slotting precision is further met on the premise of ensuring the high straight line precision, the subsequent chip removal effect is further good, and the abnormal sound problem is further effectively solved. Thirdly, according to the slotting device, because the slotting electric grinder is fixed and limited on the limiting adapter assembly 3 (namely the limiting guide rod 2) all the time in the operation process, the slotting electric grinder cannot generate vibration deviation in the slotting process, the stability is strong, and the slotting width, the fillet precision and the like are further effectively guaranteed. Fourthly, the slotting device is convenient and flexible to operate, no matter the base 1 is simply and quickly clamped and fixed, or the limiting adapter assembly 3 is pushed to slide back and forth to realize slotting, the requirement on the operation space is not high, the limitation of the operation environment of the wind turbine generator is well met, the slotting working efficiency can be improved on the premise of ensuring the slotting precision, and the labor intensity is reduced.
Further, in the preferred embodiment, the limiting adapter assembly 3 includes a movable sleeve 31 sleeved on the limiting guide rod 2, and an adapter 32 is fixed on the movable sleeve 31 for fixing the slotting electric grinder. The movable sleeve 31 can flexibly slide back and forth along the limiting guide rod 2, and is high in stability. In this embodiment, be equipped with a handle 33 on the movable sleeve 31, promote movable sleeve 31 and slide around along spacing guide arm 2 when being used for the fluting, the light promotion movable sleeve 31 of operating personnel of being convenient for slides around slowly, and not only the operation is convenient more nimble, makes the mobility stability stronger with making.
Further, in the preferred embodiment, the limiting guide rod 2 is provided with a stroke limiting member 21 at each of the front and rear end points of the sliding stroke of the movable sleeve 31 for limiting the sliding stroke of the movable sleeve 31. In this embodiment, each stroke limiting part 21 includes a limiting ring 211 sleeved on the limiting guide rod 2, and an adjustable adjusting screw 212 is disposed on the limiting ring 211 to adjust the fixing position of the limiting ring 211 on the limiting guide rod 2, so that an operator can set different sliding strokes according to brake discs of different specifications, and does not need to worry about pushing the slotting electric grinder to a non-cutting area to damage other devices, and the operation safety is high. The design of the stop collar 211 allows for convenient and flexible adjustment.
Further, in the preferred embodiment, the base 1 is provided with an angle adjusting plate 4 capable of being adjusted toward the slot portion 11 in a telescopic manner on both side surfaces at the bottom end of the slot portion 11, and the angle adjusting plate 4 abuts against the circumferential surface of the brake disc when the base 1 is clamped and clamped on the brake disc, so as to adjust the slotting angle of the slotting electric grinder by adjusting the clamping depth of the base 1. In this embodiment, the angle adjustment plate 4 is provided with a horizontal movable slot, and more than one tightening screw 41 fixed on the base 1 is inserted into the movable slot for adjusting the extension length of the angle adjustment plate 4. When the adjustment is needed, the tightening screw 41 is loosened, the angle adjusting plate 4 is pushed to a proper position, and then the tightening screw 41 is tightened, so that the angle adjusting plate 4 is fixed. Due to the difference in the diameter of the brake disk from one predetermined diameter to another, the angle of contact with the circumferential surface of the brake disk may change when the base 1 is fixed in the locked state, i.e., the angle may vary. Through the spacing length of adjusting the difference of two angle adjusting plates 4 around, can further realize the slant angle of the spacing guide arm 2 of adjustment of high accuracy for its inclination guarantees to be just in time for being 45 degrees angles with friction disc friction direction, has further guaranteed that fluting electric grinder is enough to open out and is 45 degrees grooves of angle with friction disc friction direction, and then has effectively guaranteed that the slant angle precision in groove is high, also makes this device suitability strong.
Further, in the preferred embodiment, two up-down lifting clamping plates 5 are oppositely arranged in the slot portion 11 for clamping the brake disc, and the two lifting clamping plates 5 are respectively fixed on the top plate and the bottom plate of the base 1 through a plurality of lifting adjusting screws 51 for adjusting the clamping thickness and/or the overall height of the base 1 by adjusting the lifting height of the two lifting clamping plates 5. The lifting of the two lifting clamping plates 5 is adjusted by rotating the lifting adjusting screws 51, for example, when the lifting clamping plate 5 above rises upwards, the lifting clamping plate 5 below falls downwards, the clamping thickness between the two lifting clamping plates 5 is widened, the brake discs with different specifications and different thicknesses can be clamped by the device, and the device is wide in application range. When facing to the slotting electric grinder of different specifications, because the slotting blade of the slotting electric grinder probably has size difference, at this moment, through adjusting two blocks of lifting clamping plates 5 to rise simultaneously or fall simultaneously, then can adjust the whole height of this device, and then realized the general purpose of the slotting electric grinder homoenergetic of different specifications, also guaranteed the required precision of fluting degree of depth simultaneously, further made this device accommodation wide, the fluting precision high.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may be made by those skilled in the art without departing from the principle of the invention.
Claims (7)
1. The utility model provides a wind generating set brake disc fluting device of yawing for use with fluting electricity mill cooperation, a serial communication port, including base (1), horizontal draw-in groove portion (11) is seted up to the middle-end of base (1) when being used for the fluting with base (1) centre gripping card on locating the brake disc, be equipped with one outside slant on base (1) and stretch out spacing guide arm (2), the cover is equipped with one spacing adapter subassembly (3) on spacing guide arm (2) and is used for fixed fluting electricity mill, during the fluting spacing adapter subassembly (3) slide around along spacing guide arm (2) for making fluting electricity mill carry out sharp fluting on the brake disc surface, base (1) all is equipped with one on the both sides face of draw-in groove portion (11) bottom department and can move towards slot portion (11) flexible angle adjusting plate (4) of regulation, when base (1) centre gripping card is located on the brake disc the periphery that angle adjusting plate (4) supported, So as to adjust the slotting angle of the slotting electric grinder by adjusting the clamping depth of the base (1).
2. The device for slotting the yaw brake disc of the wind generating set according to claim 1, wherein the limiting adapter assembly (3) comprises a movable sleeve (31) sleeved on the limiting guide rod (2), and an adapter (32) is fixed on the movable sleeve (31) and used for fixing the slotting electric grinder.
3. The device for slotting the yaw brake disc of the wind generating set according to claim 2, wherein the movable sleeve (31) is provided with a handle (33) for pushing the movable sleeve (31) to slide back and forth along the limiting guide rod (2) during slotting.
4. The slotting device for the yaw brake disc of the wind generating set according to claim 3, wherein the limiting guide rod (2) is provided with a stroke limiting piece (21) at each of the front end point and the rear end point of the sliding stroke of the movable sleeve (31) so as to limit the sliding stroke of the movable sleeve (31).
5. The slotting device for the yaw brake disc of the wind generating set according to claim 4, wherein each travel limiting member (21) comprises a limiting ring (211) sleeved on the limiting guide rod (2), and an adjustable adjusting screw (212) is arranged on the limiting ring (211) and used for adjusting the fixed position of the limiting ring (211) on the limiting guide rod (2).
6. The slotting device for the yaw brake disc of the wind generating set according to claim 1, wherein the angle adjusting plate (4) is provided with a transverse movable slot, and more than one elastic screw (41) fixed on the base (1) penetrates through the movable slot to be used for adjusting the telescopic length of the angle adjusting plate (4).
7. The slotting device for the yaw brake disc of the wind generating set according to any one of claims 1 to 6, characterized in that an upper lifting clamping plate (5) and a lower lifting clamping plate (5) which are oppositely arranged are arranged in the clamping groove portion (11) and are used for clamping the brake disc, and the two lifting clamping plates (5) are respectively fixed on a top plate and a bottom plate of the base (1) through a plurality of lifting adjusting screws (51) and are used for adjusting the clamping thickness and/or the overall height of the base (1) through adjusting the lifting heights of the two lifting clamping plates (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710969344.7A CN109676505B (en) | 2017-10-18 | 2017-10-18 | Slotting device for yaw brake disc of wind generating set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710969344.7A CN109676505B (en) | 2017-10-18 | 2017-10-18 | Slotting device for yaw brake disc of wind generating set |
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| Publication Number | Publication Date |
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| CN109676505A CN109676505A (en) | 2019-04-26 |
| CN109676505B true CN109676505B (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710969344.7A Active CN109676505B (en) | 2017-10-18 | 2017-10-18 | Slotting device for yaw brake disc of wind generating set |
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| CN (1) | CN109676505B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110355298A (en) * | 2019-08-28 | 2019-10-22 | 常州市臻程智能设备有限公司 | Electric machine rotor punching press prepares the flexible correction mechanism of station with manipulator |
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