CN106830861A - A kind of inorganic thick-layer facing mortar and construction technology - Google Patents

A kind of inorganic thick-layer facing mortar and construction technology Download PDF

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Publication number
CN106830861A
CN106830861A CN201710041166.1A CN201710041166A CN106830861A CN 106830861 A CN106830861 A CN 106830861A CN 201710041166 A CN201710041166 A CN 201710041166A CN 106830861 A CN106830861 A CN 106830861A
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China
Prior art keywords
facing mortar
layer facing
inorganic
mortar
inorganic thick
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CN201710041166.1A
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Chinese (zh)
Inventor
曹青
沈强儒
陆雪梅
曹晓燕
瞿智南
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NANTONG SUBAO BUILDING ENERGY-SAVING TECHNOLOGY Co Ltd
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NANTONG SUBAO BUILDING ENERGY-SAVING TECHNOLOGY Co Ltd
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Priority to CN201710041166.1A priority Critical patent/CN106830861A/en
Publication of CN106830861A publication Critical patent/CN106830861A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of inorganic thick-layer facing mortar and construction technology, by Portland cement, alumina cement, lime, aggregates at different levels, polymeric additive, mortar modifier composition, each component is respectively Portland cement 20 ~ 30% in the mass percent of facing mortar, alumina cement 45 ~ 60%, lime 20 ~ 30%, aggregates at different levels 5 ~ 15%, polymeric additive 1 ~ 10%.Possess once construction to complete, special waterproof layer and finish coat is removed in water-proof decorative of plastering protection integration from.That removes coat of plaster from dries phase and accumulation of salt in the surface soil phase, and the construction time of wall alien invasion greatly shortens.Shorten the time of scaffold, scaffold expense is saved, the advantages of succinct attractive in appearance.

Description

A kind of inorganic thick-layer facing mortar and construction technology
Technical field
The present invention relates to building material technical field, specially a kind of inorganic thick-layer facing mortar and construction technology.
Background technology
Inorganic thick-layer facing mortar is single-layer inorganic water-proof decorative mortar.This is a kind of in traditional motar and decoration The novel external wall ornament materials developed on the basis of mortar (STUCCO).It is most characterized in significantly that individual layer, i.e. single have been constructed Into (and traditional materials for wall, be generally divided into the multiple tracks such as levelling coat of plaster, waterproof layer, decorative layer operational procedure).This material It has been provided simultaneously with levelling, waterproof, the three zones of decoration needed for outer wall material.
This material is also called total coloured and wipes one's face decoration integrated mortar because inside and outside all colour.Inorganic thick-layer facing Mortar, so that the characteristics of this material possesses easy construction, short construction period the characteristics of individual layer once completes construction, due to interior Containing multiple polymers, the reason such as adhesive, aggregate that fiber and various high-performance additives and science are accurately arranged in pairs or groups so that this Material possesses cracking resistance, the characteristics of prevent rain penetration.Construction time foreshortens to the 30% of original traditional construction in layer.It is new revolution Novel wall decoration and protection materials.Traditional layering plaster leveling, waterproof, decoration construction technique causes the decorative layer of wall Cracking, the problem of peeling.Conventional solution is carried additionally the measures such as steel wire or glass fiber net and prevents coat of plaster plastering Cracking.Without motar bonding force deficiency and internal stress is fundamentally solved the problems, such as, so effect is undesirable always.
It is most at present to carry additionally glass fiber net in putty layer and use bullet in order to occur without the phenomenon of crackle and cracking in decorative cover The mode of property coating is solved to cover the mode in crack.This mode is only to occur without cracking on the surface of decorative layer.No The internal problem of wall can be fundamentally solved, is only to do " presentable looks ".In the presence of the temperature difference and rainwater, wall body decoration The stress of the inside of layer occurs uneven.Still crack occurs.Once degree of the crack growth to a bit, the coating of surface of wall When these cracks cannot be covered in, crack just appears in the surface of wall.This is also why to be existed using coating completion The basic reason that many dope layers ftracture again after certain hour.Inorganic thick-layer facing mortar is obtained after Europe in 1975 comes out Development quickly is arrived, has replaced that traditional wall is levelling to plaster and ornament materials at present.As most popular exterior wall dress Exterior material.In America and Europe, in addition to the public building using stone material and glass curtain wall and high-grade apartment.Inorganic thick-layer facing mortar Exterior wall occupation rate of market is up to more than 75% in common folk building.
At home, inorganic thick-layer facing mortar is also rarely known by the people.They are also aware that in domestic industry very few.It is domestic Very few several engineerings for having used this material, are all the materials of the European imported with original packaging for using.Civil buildings Fired brick, cement concrete pavement wall, hollow concrete block, air-mixed concrete pieces etc. that wall is typically used as wall every Disconnected and packing material.The decoration of these walls is needed by the operational procedure at least three roads:Plaster leveling, do waterproof, batch putty It is levelling, brushing paint or tiling.
《Building decoration engineering is constructed and checking specification》Specify the depth of plastering of exterior wall:It is 20MM that middle rank is plastered, senior to smear Ash is 25MM.Plus coating or outdoor tile, the heavy burden of decoration of exterior wall layer is about 30-55KG/ square metres.Duration:
1st, the phase defects liability period that dries of coat of plaster is needed 28 days, big on construction speed influence.
2nd, every layer of waterproof material is about needed 3-5 days.
3rd, every layer of exterior coating construction time need 5-8 days.
The duration that whole operations are completed is more long.
Common common fault:1st, caking ability is low causes coat of plaster hollowing, peels off.
2nd, motar proportioning is single, easily causes coat of plaster cracking.
3rd, the coat of plaster accumulation of salt in the surface soil influences on decorative material.
4th, the contraction of multiple layers of different materials is inconsistent with the stress of expansion, is easily caused and produces peeling between layers.
Waterproof:The water imbibition of traditional motar is big, and capillary inside mortar may form the logical of infiltration Road, therefore the water proofing property of motar is bad.Need to make special water-proofing treatment.
Proportioning:The proportioning of traditional mortar is big for the randomness of live mixed construction workman, and the match ratio of product is unstable.
Working procedure:Traditional working procedure is more, and first leveling mortar is plastered, then criticizes putty, then does coating, and operation is more, complete Full manual operations, it is not easy to control quality, labour cost is high.
Environmental protection:Site mortar, pollutes environment, and decorative paint is had using petroleum product, decoration ceramic tile sintering to environment Certain pollution, consumes the substantial amounts of energy, and carbon emission is high.
Update:After the easy long-term use of multilayer mortar, the difference of meeting internal stress caused by rain erosion and the temperature difference, and occur Easily there is hollowing between each layer, leak, the problems such as come off.
Need all to do the mortar and outer layer coating of nexine during renewal and update, building waste can be produced.
The content of the invention
It is an object of the invention to provide a kind of inorganic thick-layer facing mortar and construction technology, possess once construction and complete, Water-proof decorative of plastering protection integration, removes special waterproof layer and finish coat from.That removes coat of plaster from dries phase and accumulation of salt in the surface soil phase, The construction time of wall alien invasion greatly shortens.Shorten the time of scaffold, scaffold expense is saved, the advantages of succinct attractive in appearance.With Solve the problems, such as to be proposed in above-mentioned background technology.
To achieve the above object, the present invention provides following technical scheme:A kind of inorganic thick-layer facing mortar, by Portland water Mud, alumina cement, lime, aggregates at different levels, polymeric additive, mortar modifier composition, quality of each component in facing mortar Percentage is respectively Portland cement 20 ~ 30%, alumina cement 45 ~ 60%, lime 20 ~ 30%, aggregates at different levels 5 ~ 15%, and polymer adds Plus agent 1 ~ 10%.
Preferably, by Portland cement, alumina cement, lime, aggregates at different levels, polymeric additive, mortar modifier group Into each component is respectively Portland cement 21%, alumina cement 46%, lime 23%, bones at different levels in the mass percent of facing mortar Material 6%, polymeric additive 4%.
Preferably, alumina cement is white aluminate cement.
Preferably, polymeric additive includes acrylic emulsion and anhydrous alumina, and acrylic emulsion, anhydrous alumina Shared mass percent is respectively in rubber powder:Acrylic emulsion 75~90%, anhydrous alumina 10~25%.
Preferably, acrylic emulsion includes methyl methacrylate, butyl acrylate, lauryl sodium sulfate, persulfuric acid Ammonium and sodium acid carbonate, each composition is in the mass percent of acrylic emulsion:Methyl methacrylate 38.68%, acrylic acid fourth Ester 58.02%, lauryl sodium sulfate 2.5%, ammonium persulfate 0.5%, sodium acid carbonate 0.3%.
Preferably, also including inorganic pigment, inorganic pigment is 0.5~2%, inorganic face in the mass percent of facing mortar Expect to be iron oxide, ferroso-ferric oxide, cobalt blue or ultramarine.
The construction technology of inorganic thick-layer facing mortar, comprises the following steps:
(1)Spraying application, is stirred with machine, is then sprayed onto on metope with machine, and human assistance is made even, and makes using up for one centimeter of thickness Possible smooth screed;
(2)Metope is shaped, and by after several hours preliminary dry and hard, be easily worked and no longer loosely come off still soft When, the smooth effect beaten and wipe to shape or sponge down into washing face can be made of wiping board.
Preferably, step(1)In if metope is smaller can be stirred with machine, be manually applied on metope completely, make one public Divide thick smooth screed.
Compared with prior art, the beneficial effects of the invention are as follows:
1st, the thickness requirement of the integrated artistic of inorganic thick-layer facing mortar is 15-20MM, and weight is about 20-25KG/ square metres.Greatly The big proportion for reducing building, reduces civil engineering cost, for the structure optimization of skyscraper, is particularly advantageous in the duration.
2nd, construct and disposably complete, the construction of thick-layer is completed in two times, and ground floor is also only with the interval time of the second layer A few hours.
3rd, three kinds of function and services of levelling, waterproof and decoration are once completed.2-3 days every layer of the construction time, without waiting for maintenance Phase, substantially reduce the duration.
4th, the bonding dynamics of inorganic thick-layer facing mortar is much higher than motar, and the cohesive force with wall is good, internal Cohesive force is not in hollowing, the phenomenon such as peeling.
5th, inorganic thick-layer facing mortar includes multiple polymers, fiber and high-performance adhesive, adds the proportioning of science, no It is easily cracking.
6th, the inhibitory action to alkali has been taken into full account when inorganic thick-layer facing mortar is prepared, surface is not in that the accumulation of salt in the surface soil shows As.
7th, up to 20MM it is also to be made up of identical layer materials i.e. using thickness, shrinks consistent with swelling stress, will not goes out Existing crackle, crack.Layer and the peeling phenomenon of layer.
8th, waterproof:There is silane polymer in inorganic thick-layer facing mortar, intercept the infiltration of hydrone.Re-dispersible glue powder, The collective effect of cellulose, water reducer etc., the water content in inorganic thick-layer facing mortar is minimized.Two kinds of factors it is common Effect and the former thickness up to 15-20MM of inorganic thick-layer facing mortar so that water droplet cannot penetrate into the inside of mortar.
9th, factory matches by formula is strict, and by agravic strong stirring, excellent quality, scene only needs the mixing that adds water.
10th, one-shot forming, can use Mortar spraying machine spraying operation.Without crossed construction pollution.Make in field management, significantly Reduce every square metre of integrated cost.It is adapted to massive mechanical construction, work efficiency is high.
11st, factorial praluction only adds water stirring at the scene, in addition to a small amount of additive, does not have toxic chemicals, without methyl alcohol And VOC emission.Green building material is environmental.The substantial amounts of energy, low-carbon environment-friendly need not be consumed when production and construction.
12nd, inorganic thick-layer facing mortar is single layer structure, does not have the uneven problem of mortar inner tensions, climate temperature Do not result in the uneven problem of internal stress, thus be not in the problem that crackle, crack and flood come off.Using for a long time Afterwards, can be updated using the new facing mortar of thin layer, it is also possible to directly smear exterior coating and update, do not built during renewal Rubbish is produced.
Specific embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation Example is only a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, this area is common The every other embodiment that technical staff is obtained under the premise of creative work is not made, belongs to the model of present invention protection Enclose.
Embodiment 1
The present invention provides a kind of technical scheme:A kind of inorganic thick-layer facing mortar, by Portland cement, alumina cement, lime, respectively Level aggregate, polymeric additive, mortar modifier composition, each component is respectively Portland water in the mass percent of facing mortar Mud 20 ~ 30%, alumina cement 45 ~ 60%, lime 20 ~ 30%, aggregates at different levels 5 ~ 15%, polymeric additive 1 ~ 10%.
Alumina cement therein is white aluminate cement.Polymeric additive includes acrylic emulsion and dry oxidation Aluminium, and the shared mass percent in rubber powder of acrylic emulsion, anhydrous alumina is respectively:Acrylic emulsion 75~90%, Anhydrous alumina 10~25%.Acrylic emulsion includes methyl methacrylate, butyl acrylate, lauryl sodium sulfate, mistake Ammonium sulfate and sodium acid carbonate, each composition is in the mass percent of acrylic emulsion:Methyl methacrylate 38.68%, propylene Acid butyl ester 58.02%, lauryl sodium sulfate 2.5%, ammonium persulfate 0.5%, sodium acid carbonate 0.3%.Also include inorganic pigment, Inorganic pigment is 0.5~2% in the mass percent of facing mortar, and inorganic pigment is iron oxide, ferroso-ferric oxide, cobalt blue or group It is blue or green.
The construction technology of inorganic thick-layer facing mortar, comprises the following steps:
(1)Spraying application, is stirred with machine, is then sprayed onto on metope with machine, and human assistance is made even, and makes using up for one centimeter of thickness Possible smooth screed;
(2)Metope is shaped, and by after several hours preliminary dry and hard, be easily worked and no longer loosely come off still soft When, the smooth effect beaten and wipe to shape or sponge down into washing face can be made of wiping board.
Step(1)In if metope is smaller can be stirred with machine, be manually applied on metope completely, make the flat of one centimeter of thickness Whole screed.
Embodiment 2
On the basis of embodiment 1, inorganic thick-layer facing mortar is gathered by Portland cement, alumina cement, lime, aggregates at different levels Compound additive, mortar modifier composition, each component is respectively Portland cement 21% in the mass percent of facing mortar, high Aluminium cement 46%, lime 23%, aggregates at different levels 6%, polymeric additive 4%.
Alumina cement therein is white aluminate cement.Polymeric additive includes acrylic emulsion and dry oxidation Aluminium, and the shared mass percent in rubber powder of acrylic emulsion, anhydrous alumina is respectively:Acrylic emulsion 75~90%, Anhydrous alumina 10~25%.Acrylic emulsion includes methyl methacrylate, butyl acrylate, lauryl sodium sulfate, mistake Ammonium sulfate and sodium acid carbonate, each composition is in the mass percent of acrylic emulsion:Methyl methacrylate 38.68%, propylene Acid butyl ester 58.02%, lauryl sodium sulfate 2.5%, ammonium persulfate 0.5%, sodium acid carbonate 0.3%.Also include inorganic pigment, Inorganic pigment is 0.5~2% in the mass percent of facing mortar, and inorganic pigment is iron oxide, ferroso-ferric oxide, cobalt blue or group It is blue or green.
The construction technology of inorganic thick-layer facing mortar, comprises the following steps:
(1)Spraying application, is stirred with machine, is then sprayed onto on metope with machine, and human assistance is made even, and makes using up for one centimeter of thickness Possible smooth screed;
(2)Metope is shaped, and by after several hours preliminary dry and hard, be easily worked and no longer loosely come off still soft When, the smooth effect beaten and wipe to shape or sponge down into washing face can be made of wiping board.
Step(1)In if metope is smaller can be stirred with machine, be manually applied on metope completely, make the flat of one centimeter of thickness Whole screed.
Compared with prior art, the beneficial effects of the invention are as follows:
1st, the thickness requirement of the integrated artistic of inorganic thick-layer facing mortar is 15-20MM, and weight is about 20-25KG/ square metres.Greatly The big proportion for reducing building, reduces civil engineering cost, for the structure optimization of skyscraper, is particularly advantageous in the duration.
2nd, construct and disposably complete, the construction of thick-layer is completed in two times, and ground floor is also only with the interval time of the second layer A few hours.
3rd, three kinds of function and services of levelling, waterproof and decoration are once completed.2-3 days every layer of the construction time, without waiting for maintenance Phase, substantially reduce the duration.
4th, the bonding dynamics of inorganic thick-layer facing mortar is much higher than motar, and the cohesive force with wall is good, internal Cohesive force is not in hollowing, the phenomenon such as peeling.
5th, inorganic thick-layer facing mortar includes multiple polymers, fiber and high-performance adhesive, adds the proportioning of science, no It is easily cracking.
6th, the inhibitory action to alkali has been taken into full account when inorganic thick-layer facing mortar is prepared, surface is not in that the accumulation of salt in the surface soil shows As.
7th, up to 20MM it is also to be made up of identical layer materials i.e. using thickness, shrinks consistent with swelling stress, will not goes out Existing crackle, crack.Layer and the peeling phenomenon of layer.
8th, waterproof:There is silane polymer in inorganic thick-layer facing mortar, intercept the infiltration of hydrone.Re-dispersible glue powder, The collective effect of cellulose, water reducer etc., the water content in inorganic thick-layer facing mortar is minimized.Two kinds of factors it is common Effect and the former thickness up to 15-20MM of inorganic thick-layer facing mortar so that water droplet cannot penetrate into the inside of mortar.
9th, factory matches by formula is strict, and by agravic strong stirring, excellent quality, scene only needs the mixing that adds water.
10th, one-shot forming, can use Mortar spraying machine spraying operation.Without crossed construction pollution.Make in field management, significantly Reduce every square metre of integrated cost.It is adapted to massive mechanical construction, work efficiency is high.
11st, factorial praluction only adds water stirring at the scene, in addition to a small amount of additive, does not have toxic chemicals, without methyl alcohol And VOC emission.Green building material is environmental.The substantial amounts of energy, low-carbon environment-friendly need not be consumed when production and construction.
12nd, inorganic thick-layer facing mortar is single layer structure, does not have the uneven problem of mortar inner tensions, climate temperature Do not result in the uneven problem of internal stress, thus be not in the problem that crackle, crack and flood come off.Using for a long time Afterwards, can be updated using the new facing mortar of thin layer, it is also possible to directly smear exterior coating and update, do not built during renewal Rubbish is produced.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding can carry out various changes, modification, replacement to these embodiments without departing from the principles and spirit of the present invention And modification, the scope of the present invention be defined by the appended.

Claims (8)

1. a kind of inorganic thick-layer facing mortar, it is characterised in that:By Portland cement, alumina cement, lime, aggregates at different levels gather Compound additive, mortar modifier composition, each component is respectively Portland cement 20 ~ 30% in the mass percent of facing mortar, Alumina cement 45 ~ 60%, lime 20 ~ 30%, aggregates at different levels 5 ~ 15%, polymeric additive 1 ~ 10%.
2. a kind of inorganic thick-layer facing mortar according to claim 1, it is characterised in that:By Portland cement, high alumina water Mud, lime, aggregates at different levels, polymeric additive, mortar modifier composition, each component is distinguished in the mass percent of facing mortar It is Portland cement 21%, alumina cement 46%, lime 23%, aggregates at different levels 6%, polymeric additive 4%.
3. a kind of inorganic thick-layer facing mortar according to claim 1, it is characterised in that:The alumina cement is white aluminium Acid salt cement.
4. a kind of inorganic thick-layer facing mortar according to claim 1, it is characterised in that:The polymeric additive includes Acrylic emulsion and anhydrous alumina, and the shared mass percent in rubber powder of acrylic emulsion, anhydrous alumina is respectively: Acrylic emulsion 75~90%, anhydrous alumina 10~25%.
5. a kind of inorganic thick-layer facing mortar according to claim 4, it is characterised in that:The acrylic emulsion includes first Base methyl acrylate, butyl acrylate, lauryl sodium sulfate, ammonium persulfate and sodium acid carbonate, each composition is in acrylic emulsion Mass percent be:Methyl methacrylate 38.68%, butyl acrylate 58.02%, lauryl sodium sulfate 2.5%, mistake Ammonium sulfate 0.5%, sodium acid carbonate 0.3%.
6. a kind of inorganic thick-layer facing mortar according to claim 1, it is characterised in that:Also include inorganic pigment, inorganic face The mass percent expected in facing mortar is 0.5~2%, and inorganic pigment is iron oxide, ferroso-ferric oxide, cobalt blue or ultramarine.
7. the construction technology of a kind of inorganic thick-layer facing mortar described in claim 1 is realized, it is characterised in that:Including following step Suddenly:
(1)Spraying application, is stirred with machine, is then sprayed onto on metope with machine, and human assistance is made even, and makes using up for one centimeter of thickness Possible smooth screed;
(2)Metope is shaped, and by after several hours preliminary dry and hard, be easily worked and no longer loosely come off still soft When, the smooth effect beaten and wipe to shape or sponge down into washing face can be made of wiping board.
8. a kind of construction technology of inorganic thick-layer facing mortar according to claim 7, it is characterised in that:The step(1) In if metope is smaller can be stirred with machine, be manually applied on metope completely, make one centimeter of smooth screed of thickness.
CN201710041166.1A 2017-01-20 2017-01-20 A kind of inorganic thick-layer facing mortar and construction technology Pending CN106830861A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103274635A (en) * 2012-12-26 2013-09-04 北京天维宝辰化学产品有限公司 Facing mortar
WO2016012686A1 (en) * 2014-07-24 2016-01-28 Saint-Gobain Weber Mortar composition for an interior coating or lining

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103274635A (en) * 2012-12-26 2013-09-04 北京天维宝辰化学产品有限公司 Facing mortar
WO2016012686A1 (en) * 2014-07-24 2016-01-28 Saint-Gobain Weber Mortar composition for an interior coating or lining

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
.: "西蒙MONOCOUCHE无机厚层饰面砂浆", 《百度文库》 *

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