CN106828109A - Motor rotation blockage fault judgment method, electric machine controller and new-energy automobile - Google Patents

Motor rotation blockage fault judgment method, electric machine controller and new-energy automobile Download PDF

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Publication number
CN106828109A
CN106828109A CN201710096891.9A CN201710096891A CN106828109A CN 106828109 A CN106828109 A CN 106828109A CN 201710096891 A CN201710096891 A CN 201710096891A CN 106828109 A CN106828109 A CN 106828109A
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China
Prior art keywords
motor
output torque
timing
duration
stall
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Granted
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CN201710096891.9A
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Chinese (zh)
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CN106828109B (en
Inventor
刘勇敢
孙韬
吴卫楠
李玲玲
赵姗
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Deep Blue Automotive Technology Co ltd
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Chongqing Changan Automobile Co Ltd
Chongqing Changan New Energy Automobile Co Ltd
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Priority to CN201710096891.9A priority Critical patent/CN106828109B/en
Publication of CN106828109A publication Critical patent/CN106828109A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0084Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to control modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/423Torque
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

This application discloses a kind of motor rotation blockage fault judgment method, including:When the output torque for detecting motor reaches max. output torque, start timing;If it is determined that timing duration is during the first setting duration is reached, the output torque of motor is continuously max. output torque, then in timing during a length of first setting duration, controlled motor reduction output torque to target output torque, and reclocking;If it is determined that timing duration is during the second setting duration is reached, motor output torque is continuously target output torque, then determine that motor has stall failure, and report stall fault message during a length of second setting duration in timing.This motor rotation blockage fault judgment method reduces under motor rotation blockage operating mode and the excess temperature of the IGBT of electric machine controller is damaged, while reducing the possibility of stall fault misdescription.Disclosed herein as well is a kind of electric machine controller and new-energy automobile based on the motor rotation blockage fault judgment method.

Description

Motor rotation blockage fault judgment method, electric machine controller and new-energy automobile
Technical field
The present invention relates to technical field of new energy, more particularly to a kind of motor rotation blockage fault judgment method.Further relate to A kind of electric machine controller and new-energy automobile based on the motor rotation blockage fault judgment method.
Background technology
In the last few years, with the development of high-energy-density electrokinetic cell, new-energy automobile also flourishes.New energy Automobile includes hybrid vehicle and pure electric automobile, as the wherein core component of new-energy automobile --- motor and motor control Device processed, its dynamic property, economy, security directly influence vehicle overall performance, and then embody in user's driving experience. The motorized motions traveling of current new-energy automobile, relies primarily on IGBT (the compound full-control type voltage driven types in electric machine controller Power semiconductor) direct current is converted into alternating current, permagnetic synchronous motor is driven, while electric machine controller real-time detection is electric Machine rotating speed and torque, and according to motor and electric machine controller self-ability, various Preservation tactics are made, so as to realize to motor control Device processed in itself with the safeguard protection of vehicle.Wherein, the safeguard measure implemented for motor rotation blockage operating mode is an important process, when When stall occurs in motor, electric machine controller needs for stall failure to report entire car controller, and makes corresponding control, to protect Shield motor and electric machine controller itself.
The judgement report condition of current motor rotation blockage failure is usually:When motor is under a certain high pulling torque, motor rotation blockage (electricity Machine rotating speed is in the stall range of speeds) it is sustained for longer than or during Preset Time corresponding equal to the moment of torsion, electric machine controller Stall failure is reported into entire car controller.And during motor rotation blockage, driver would generally open the throttle always, motor The torque demand increase that controller is received, the electric current of IGBT switching tubes can also increase accordingly, due to the switching tube frequency of IGBT Higher, switching energy loss can be very big, so as to cause IGBT caloric values to increase.If Preset Time is long, reported when reaching During condition, IGBT can be even burned due to persistent fever.But if Preset Time is too short, in vehicle actual motion, may Cannot accurately judge that whether vehicle in stall operating mode, then may produce stall fault misdescription phenomenon within a short period of time, draw Play client's complaint.
In sum, the damage to the IGBT in electric machine controller how is reduced under stall operating mode, while reducing stall The possibility of fault misdescription, becomes those skilled in the art's problem demanding prompt solution.
The content of the invention
In view of this, it is an object of the invention to provide a kind of motor rotation blockage fault judgment method, with motor rotation blockage work Reduce the damage to the IGBT of electric machine controller under condition, while reducing the possibility of stall fault misdescription.
It is another object of the present invention to provide a kind of electric machine controller based on the motor rotation blockage fault judgment method And new-energy automobile, to reduce under motor rotation blockage operating mode the damage to the IGBT of electric machine controller, while reducing stall failure The possibility of wrong report, improves the driving experience of new-energy automobile.
To reach above-mentioned purpose, the present invention provides following technical scheme:
A kind of motor rotation blockage fault judgment method, including:
When the output torque for detecting motor reaches the max. output torque of setting, start timing;
If it is determined that timing duration is during the first setting duration is reached, the output torque of the motor is continuously described Max. output torque, then in the timing during a length of first setting duration, control the output torque reduction of the motor To target output torque, and reclocking;
If it is determined that the timing duration after reclocking is during the second setting duration is reached, the output of the motor is turned round Square is continuously the target output torque, then in the timing after the reclocking during a length of second setting duration, really There is stall failure in the fixed motor, and report stall fault message.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, the target output torque is defeated with the maximum The difference gone out between moment of torsion is less than or equal to 10N.m.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, described a length of in the timing described first During setting duration, also including control IGBT reduction switching tube frequencies.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, it is described control IGBT reduction switching tube frequency be: The switching tube frequency of IGBT is controlled to be down to 5kHZ by 10kHZ.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, described when the output torque for detecting motor When reaching the max. output torque of setting, after beginning timing, however, it is determined that motor continues to be run under the max. output torque Timing duration less than described first setting duration when, it is determined that the motor do not exist stall failure.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, in the output torque of the control motor It is reduced to after target output torque, and reclocking, however, it is determined that motor continues the meter run under the target output torque Shi Shichang is less than the described second setting duration, and the motor under less than the target output torque when running, it is determined that institute Motor is stated in the absence of stall failure.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, it is determined that the motor continues in the target The timing duration run under output torque is less than the described second setting duration, and the motor is less than the target output torque During lower operation, it is determined that the motor is in the absence of after stall failure, controlling the switching tube frequency upgrading of IGBT to original work Working frequency.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, continue in the maximum in the determination motor The timing duration run under output torque sets duration less than described first, when determining that the motor does not exist stall failure, if Determine the first flag, first flag is indicated without stall failure, and stall failure is not reported.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, continue in the target in the determination motor The timing duration run under output torque is less than the described second setting duration, and the motor is less than the target output torque Lower operation, when determining that the motor does not exist stall failure, sets the second flag, and second flag represents one-level stall Failure, stall failure is not reported;
When the determination motor has stall failure, the 3rd flag is set, the 3rd flag represents that two grades are blocked up Turn failure, report stall failure.
The present invention also additionally provides a kind of electric machine controller, including:
Torque detecting unit, for the output torque of motor described in real-time detection;
Timing unit, during for the max. output torque that setting is reached when the output torque for detecting motor, starts timing, And for when the output torque of controlled motor is reduced to target output torque, reclocking;
Judge processing unit, be all connected with the torque detecting unit and the timing unit, the judgement processing unit The first setting duration and the second setting duration are inside set with, for after the timer starts timing, however, it is determined that timing duration During the first setting duration is reached, the output torque of the motor is continuously the max. output torque, then described During timing during a length of first setting duration, the output torque of the motor is controlled to be reduced to target output torque, and control The timer reclocking, however, it is determined that timing duration after reclocking during the second setting duration is reached, The output torque of the motor is continuously the target output torque, then in the timing after the reclocking a length of described During two setting durations, determine that the motor has stall failure, and report stall fault message.
Present invention also offers a kind of new-energy automobile, including entire car controller and electric machine controller, the motor control Device is connected with the entire car controller signal, and the electric machine controller is above-described electric machine controller, when it is determined that the electricity When machine has stall failure, stall fault message is reported to the entire car controller.
Compared with prior art, the beneficial effects of the invention are as follows:
In the motor rotation blockage fault judgment method that the present invention is provided, when the output torque for detecting motor reaches maximum output During moment of torsion, start timing, if timing duration is during the first setting duration is reached, the output torque of motor is continuously most Big output torque, then when timing duration reaches first and sets duration, the output torque of controlled motor is reduced to target output and turns round Square, and reclocking, if the timing duration after reclocking is during the second setting duration is reached, the output of motor is turned round Square is continuously target output torque, then when the timing after reclocking during a length of second setting duration, determine that motor is present stifled Turn failure, and report stall fault message.Wherein, under target output torque, larger moment of torsion, Ke Yi can still be exported Second setting duration in continue judge motor whether stall.Be can be seen that by above-mentioned determination methods and turned round in maximum output from motor Operation starts under square, determines to report to stall failure, and the used time is that the first setting duration and second set duration sum altogether, due to Motor is target output torque in the second operation moment of torsion set in duration, less than max. output torque, in electric machine controller IGBT switches will produce the energy loss time same with max. output torque to grow certainly, i.e., under equal conditions, first sets Timing is long to determine long, the frequency that stall failure is reported that called time on stall with the second setting duration sum than of the prior art It is good with authenticity method also compared with before;At the same time, because second sets the output torque that motor is reduced in duration, so that In electric machine controller the energy loss of IGBT also compared with equal stall time under it is small.Reduced to electricity under motor rotation blockage operating mode The excess temperature of the IGBT of machine controller is damaged, while reducing the possibility of stall fault misdescription.
Electric machine controller and new-energy automobile that the present invention is provided use the motor rotation blockage breakdown judge side in the application Method, therefore, it is possible to reduce the damage to the IGBT of electric machine controller under motor rotation blockage operating mode, while reducing stall fault misdescription Possibility.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Inventive embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is a kind of operation principle schematic flow sheet of motor rotation blockage fault judgment method provided in an embodiment of the present invention;
Fig. 2 is that the operation principle flow of second motor rotation blockage fault judgment method provided in an embodiment of the present invention is illustrated Figure;
Fig. 3 is that the operation principle flow of the third motor rotation blockage fault judgment method provided in an embodiment of the present invention is illustrated Figure;
Fig. 4 is that the operation principle flow of the 4th kind of motor rotation blockage fault judgment method provided in an embodiment of the present invention is illustrated Figure.
Specific embodiment
Core of the invention there is provided a kind of motor rotation blockage fault judgment method, can reduce under motor rotation blockage operating mode Excess temperature to the IGBT of electric machine controller is damaged, while reducing the possibility of stall fault misdescription.
Present invention also offers a kind of electric machine controller and new-energy automobile based on the motor rotation blockage fault judgment method, Can reduce under motor rotation blockage operating mode and the excess temperature of the IGBT of electric machine controller is damaged, while reducing stall fault misdescription Possibility, improves the driving experience of new-energy automobile.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
Fig. 1 is refer to, a kind of motor rotation blockage fault judgment method is the embodiment of the invention provides, comprised the following steps:
Step 001, when the output torque for detecting motor reaches the max. output torque of setting, starts timing.
Step 002, however, it is determined that during the first setting duration is reached, the output torque of motor is continuously timing duration Max. output torque, then in timing during a length of first setting duration, the output torque of controlled motor is reduced to target output and turns round Square, and reclocking.I.e. when the time that motor runs under max. output torque equals or exceeds the first setting duration, control The output torque of motor is reduced to target output torque, and restarts timing.
Step 003, however, it is determined that the timing duration after reclocking during the second setting duration is reached, motor it is defeated Go out moment of torsion and be continuously target output torque, then determine that motor is deposited during a length of second setting duration in the timing after reclocking In stall failure, and report stall fault message.I.e. after reclocking, the time that motor runs under target output torque is equal to Or during more than the second setting duration, determine that motor has stall failure, and stall fault message is reported, complete motor rotation blockage failure Judgement and report.
Wherein, under target output torque, larger moment of torsion can be still exported, can be continued in the second setting duration Judge motor whether stall.Be can be seen that since motor runs under max. output torque, to stall by above-mentioned determination methods Failure determines to report, and the used time is the first setting duration and the second setting duration sum altogether, because motor sets duration second Interior operation moment of torsion is target output torque, less than max. output torque, the IGBT switches in electric machine controller to produce with most The time that the same energy loss of big output torque spends increases, i.e., under equal conditions, the first setting duration and second sets Duration sum is more long than being called time on determination stall of the prior art, and the frequency that stall failure is reported is reduced, what stall was reported Authenticity method also compared with before is good;At the same time, because second sets the output torque that motor is reduced in duration, so that electric In machine controller the energy loss of IGBT also compared with equal stall time under it is small, as long as down slightly output torque, just The energy loss of IGBT switches can significantly be reduced.So as to reduce the IGBT to electric machine controller under motor rotation blockage operating mode Excess temperature damage, while reducing the possibility of stall fault misdescription.
Used as optimization, in the present embodiment, the difference between target output torque and max. output torque is less than or equal to 10N.m, i.e. target output torque are smaller than max. output torque, and difference is no more than 10N.m.It can be seen that, target output torque is only needed Down slightly can equally export larger moment of torsion, can be used for judge motor whether stall.Certainly, according to vehicle The carrying calorific capacity of actual condition and IGBT come set the first setting duration, the size of target output torque and correspondence target The size of the second setting duration of output torque setting.Preferably, when the first setting duration is slightly smaller than of the prior art default Between, and the first setting duration and the second setting duration sum are more than Preset Time of the prior art.
As shown in Fig. 2 in the present embodiment, motor rotation blockage fault judgment method is optimized, in step 002, During timing during a length of first setting duration, except the output torque of controlled motor is down to target output torque, also control simultaneously IGBT reduction switching tube frequencies.Reducing the switching tube frequency of IGBT can further reduce the energy ezpenditure of IGBT switches, so that Further reduce under motor rotation blockage operating mode and the excess temperature of the IGBT of electric machine controller is damaged.It is of course also possible to only reduce motor Output torque.And carry out frequency reducing simultaneously to subtract torsion can be also to ensure motor on the premise of response vehicle demand as accurate as possible System normal communication.
Used as optimization, in the present embodiment, control IGBT reductions switching tube frequency is specially:Control the switching tube of IGBT frequently Rate is down to 5kHZ by 10kHZ.I.e. the common working frequency of IGBT switching tubes is 10kHZ, and the working frequency after reduction is 5kHZ. Reducing the switching tube frequency of IGBT can extend the cycle of electric machine controller communication packet, play communication function, the switching tube of IGBT Frequency can not be very low, too low to be unable to accurate acquisition system mode, therefore, under conditions of normal communication is met, reduce Working frequency can reduce the power consumption of IGBT.
As shown in figure 3, in the present embodiment, motor rotation blockage fault judgment method is further optimized, in step 002, When the output torque for detecting motor reaches the max. output torque of setting, start timing, however, it is determined that motor continues in maximum When the timing duration run under output torque is less than the first setting duration, it is determined that motor does not exist stall failure, controlled motor Normal operation, vehicle normally runs.
Further, in the present embodiment, in step 003, when the output torque of controlled motor is reduced to target output After moment of torsion, and reclocking, however, it is determined that motor continues the timing duration run under target output torque less than the second setting Duration, and motor under less than target output torque when running, it is determined that motor does not exist stall failure, and controlled motor is being worked as Continued to run with preceding moment of torsion, perform the torque command of gas pedal.
Further, in step 003, it is determined that the lasting timing duration run under target output torque of motor is small Duration is set in second, and motor under less than target output torque when running, it is determined that motor does not exist after stall failure, Except controlled motor is continued to run with current torque, the torque command of gas pedal is performed, while also controlling the switch of IGBT Pipe frequency upgrading is promoted to 10kHZ to original frequency by 5kHZ.Normally sampled communication so as to meet electric machine controller,.
As shown in figure 4, in order to preferably motor rotation blockage failure is judged and reported, in the present embodiment, in step In 002, when it is determined that the lasting timing duration run under max. output torque of motor determines motor not less than the first setting duration When there is stall failure, the first flag is set, the first flag is indicated without stall failure, and stall failure is not reported.By setting The first flag is put so that entire car controller quickly reads information, action of going forward side by side makees corresponding.First flag can be 0.
Similarly, in embodiment, in step 003, when it is determined that motor continues the meter run under target output torque Shi Shichang runs less than the second setting duration, and motor less than under target output torque, determines that motor does not exist stall failure When, the second flag is set, the second flag represents one-level stall failure, does not report stall failure, the second flag to be 1;
When it is determined that motor has stall failure, the 3rd flag is set, the 3rd flag represents two grades of stall failures, on Report stall failure, the 3rd flag can be 2.
Different flags are set for different judged results, so that entire car controller is carried out according to different flags The judgement and display of motor rotation blockage failure.
As shown in figure 4, in the present embodiment, the specific work process of motor rotation blockage fault judgment method is:
Step 001, when the output torque for detecting motor reaches the max. output torque of setting, starts timing.
Step 002, when determining that motor continues the timing duration of the operation under max. output torque less than the first setting duration, Then determine that motor does not exist stall failure, sets the first flag, do not report stall failure, controlled motor normally to run, vehicle Normal operation;
Conversely, however, it is determined that during the first setting duration is reached, the output torque of motor is continuously most timing duration Big output torque, then in timing during a length of first setting duration, the output torque of controlled motor is reduced to target output torque, Control IGBT reduction switching tube frequencies, and reclocking.
Step 003, however, it is determined that motor continues the timing duration run under target output torque less than the second setting duration, And motor under less than target output torque when running, it is determined that motor does not exist stall failure, the second flag, second are set Flag represents one-level stall failure, but does not report stall failure, and controlled motor is continued to run with current torque, performs The torque command of gas pedal, controls the switching tube frequency upgrading of IGBT to original frequency;
Conversely, however, it is determined that the timing duration after reclocking during the second setting duration is reached, the output of motor Moment of torsion is continuously target output torque, then in the timing after reclocking during a length of second setting duration, determine that motor is present Stall failure, sets the 3rd flag, represents two grades of stall failures, and reports stall fault message, no longer responds vehicle moment of torsion Demand.At this time, it may be necessary to check whether to be driver's operational issue, or actual road surface operating mode problem.
Based on above motor rotation blockage fault judgment method, the embodiment of the present invention additionally provides a kind of electric machine controller, including IGBT switches, torque detecting unit, timing unit and judge processing unit;Wherein, torque detecting unit is used for real-time detection electricity The output torque of machine.
Timing unit is used to, when the output torque for detecting motor reaches the max. output torque of setting, start timing, And for when the output torque of controlled motor is reduced to target output torque, reclocking.
Judge that processing unit is all connected with torque detecting unit and timing unit, judge that first is set with processing unit sets Timing is long to set duration with second, for after timer starts timing, however, it is determined that timing duration is reaching the first setting duration During, the output torque of motor is continuously max. output torque, then in timing during a length of first setting duration, control electricity The output torque of machine is reduced to target output torque, and controls timer reclocking, however, it is determined that during timing after reclocking During the second setting duration is reached, the output torque of motor is continuously target output torque to length, then after reclocking Timing when it is a length of second setting duration when, determine that motor has stall failure, and report stall fault message.
Because electric machine controller is based on the motor rotation blockage fault judgment method in the application, therefore, it is possible in motor rotation blockage Reduce the damage to the IGBT of electric machine controller under operating mode, while reducing the possibility of stall fault misdescription, improve new energy vapour The driving experience of car.
Equally, based on the motor rotation blockage fault judgment method in the application, the embodiment of the present invention additionally provides a kind of new energy Source automobile, including entire car controller and electric machine controller, electric machine controller are connected with entire car controller signal, wherein, motor control Device processed is the electric machine controller described by above example, when it is determined that motor has stall failure, is reported to entire car controller Stall fault message.The damage to the IGBT of electric machine controller can be reduced under motor rotation blockage operating mode, while reducing stall event Hinder the possibility of wrong report, improve the driving experience of new-energy automobile.
Each embodiment is described by the way of progressive in this specification, and what each embodiment was stressed is and other The difference of embodiment, between each embodiment identical similar portion mutually referring to.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or uses the present invention. Various modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, the present invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The scope most wide for causing.

Claims (11)

1. a kind of motor rotation blockage fault judgment method, it is characterised in that including:
When the output torque for detecting motor reaches the max. output torque of setting, start timing;
If it is determined that timing duration is during the first setting duration is reached, the output torque of the motor is continuously the maximum Output torque, then in the timing during a length of first setting duration, control the output torque of the motor to be reduced to mesh Mark output torque, and reclocking;
If it is determined that the timing duration after reclocking is during the second setting duration is reached, the output torque of the motor is held It is the target output torque to continue, then determine institute during a length of second setting duration in the timing after the reclocking State motor and there is stall failure, and report stall fault message.
2. motor rotation blockage breakdown judge method method according to claim 1, it is characterised in that the target output torque with Difference between the max. output torque is less than or equal to 10N.m.
3. motor rotation blockage fault judgment method according to claim 1 and 2, it is characterised in that described in the timing During a length of first setting duration, also including control IGBT reduction switching tube frequencies.
4. motor rotation blockage fault judgment method according to claim 3, it is characterised in that the control IGBT switches are reduced Switching tube frequency is:The switching tube frequency of IGBT is controlled to be down to 5kHZ by 10kHZ.
5. motor rotation blockage fault judgment method according to claim 1, it is characterised in that described when detecting motor When output torque reaches the max. output torque of setting, after beginning timing, however, it is determined that motor continues to be turned round in the maximum output When the timing duration run under square is less than the described first setting duration, it is determined that the motor does not exist stall failure.
6. the motor rotation blockage fault judgment method according to any one of claim 1,2,4,5, it is characterised in that in the control The output torque for making the motor is reduced to after target output torque, and reclocking, however, it is determined that motor continues in the mesh The timing duration run under mark output torque is turned round less than the described second setting duration, and the motor less than target output When being run under square, it is determined that the motor does not exist stall failure.
7. motor rotation blockage fault judgment method according to claim 6, it is characterised in that it is determined that the motor continues to exist The timing duration run under the target output torque is less than the described second setting duration, and the motor is less than the target When being run under output torque, it is determined that the motor controls the switching tube frequency upgrading of IGBT extremely in the absence of after stall failure Frequency originally.
8. motor rotation blockage fault judgment method according to claim 5, it is characterised in that continue to exist in the determination motor The timing duration run under the max. output torque determines the motor in the absence of stall event less than the described first setting duration During barrier, the first flag is set, first flag is indicated without stall failure, and stall failure is not reported.
9. motor rotation blockage fault judgment method according to claim 6, it is characterised in that continue to exist in the determination motor The timing duration run under the target output torque is less than the described second setting duration, and the motor is less than the target Run under output torque, when determining that the motor does not exist stall failure, set the second flag, second flag is represented One-level stall failure, stall failure is not reported;
When the determination motor has stall failure, the 3rd flag is set, the 3rd flag represents two grades of stalls events Barrier, reports stall failure.
10. a kind of electric machine controller, it is characterised in that including:
Torque detecting unit, for the output torque of motor described in real-time detection;
Timing unit, during for the max. output torque that setting is reached when the output torque for detecting motor, starts timing, is used in combination In when the output torque of controlled motor is reduced to target output torque, reclocking;
Judge processing unit, be all connected with the torque detecting unit and the timing unit, set in the judgement processing unit Surely there are the first setting duration and the second setting duration, for after the timer starts timing, however, it is determined that timing duration is reaching During the first setting duration, the output torque of the motor is continuously the max. output torque, then in the timing Described in Shi Changwei during the first setting duration, the output torque of the motor is controlled to be reduced to target output torque, and control described Timer reclocking, however, it is determined that the timing duration after reclocking is described during the second setting duration is reached The output torque of motor is continuously the target output torque, then a length of described second set in the timing after the reclocking When regularly long, determine that the motor has stall failure, and report stall fault message.
A kind of 11. new-energy automobiles, including entire car controller and electric machine controller, the electric machine controller and the full-vehicle control Device signal is connected, it is characterised in that the electric machine controller is the electric machine controller in claim 10, when it is determined that the motor When there is stall failure, stall fault message is reported to the entire car controller.
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CN113567857B (en) * 2021-07-19 2024-02-09 首钢京唐钢铁联合有限责任公司 Motor encoder fault detection method and device

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