Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of motor rotation blockage fault judgment methods, in motor rotation blockage work
A possibility that reducing the damage to the IGBT of electric machine controller under condition, while reducing stall fault misdescription.
It is another object of the present invention to provide a kind of electric machine controllers based on the motor rotation blockage fault judgment method
And new-energy automobile, to reduce the damage to the IGBT of electric machine controller under motor rotation blockage operating condition, while reducing stall failure
A possibility that wrong report, improves the driving experience of new-energy automobile.
In order to achieve the above objectives, the present invention the following technical schemes are provided:
A kind of motor rotation blockage fault judgment method, comprising:
When the output torque for detecting motor reaches the max. output torque of setting, start timing;
If it is determined that timing duration, during reaching the first setting duration, the output torque of the motor is continuously described
Max. output torque, then when the timing duration is the first setting duration, the output torque for controlling the motor is reduced
To target output torque, and reclocking;
If it is determined that the timing duration after reclocking, during reaching the second setting duration, the output of the motor is turned round
Square is continuously the target output torque, then when the timing duration after the reclocking is the second setting duration, really
There are stall failures for the fixed motor, and report stall fault message.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, the target output torque and the maximum are defeated
The difference between torque is less than or equal to 10NM out.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, it is described the timing duration be described first
It further include that control IGBT reduces switching tube frequency when setting duration.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, the control IGBT reduces switching tube frequency are as follows:
The switching tube frequency of control IGBT is down to 5kHZ by 10kHZ.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, described when the output torque for detecting motor
When reaching the max. output torque of setting, after beginning timing, however, it is determined that motor continues to run under the max. output torque
Timing duration be less than it is described first setting duration when, it is determined that the motor be not present stall failure.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, in the output torque of the control motor
It is reduced to target output torque, and after reclocking, however, it is determined that motor continues the meter run under the target output torque
Shi Shichang is less than the second setting duration, and the motor under being less than the target output torque when running, it is determined that institute
Stating motor, there is no stall failures.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, determining that the motor is lasting in the target
The timing duration run under output torque is less than the second setting duration, and the motor is being less than the target output torque
When lower operation, it is determined that the motor is not present after stall failure, controls the switching tube frequency upgrading of IGBT to original work
Working frequency.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, continue in the determining motor in the maximum
The timing duration run under output torque is less than the first setting duration, when determining that stall failure is not present in the motor, if
Determine first identifier position, the first identifier position indicates no stall failure, do not report stall failure.
Preferably, in above-mentioned motor rotation blockage breakdown judge method method, continue in the determining motor in the target
The timing duration run under output torque is less than the second setting duration, and the motor is being less than the target output torque
Lower operation determines that the motor indicates level-one stall there is no second identifier position, the second identifier position when stall failure, is set
Failure does not report stall failure;
Indicate that second level is stifled there are third marker, the third marker when stall failure, is set in the determining motor
Turn failure, reports stall failure.
The present invention also additionally provides a kind of electric machine controller, comprising:
Torque detecting unit, the output torque for motor described in real-time detection;
Timing unit when for reaching the max. output torque of setting when the output torque for detecting motor, starts timing,
And when for being reduced to target output torque in the output torque for controlling motor, reclocking;
Judge processing unit, is all connected with the torque detecting unit and the timing unit, the judgement processing unit
It is inside set with the first setting duration and the second setting duration, for after the timing unit starts timing, however, it is determined that when timing
It grows during reaching the first setting duration, the output torque of the motor is continuously the max. output torque, then in institute
State timing duration be it is described first setting duration when, the output torque for controlling the motor is reduced to target output torque, and controls
Make the timing unit reclocking, however, it is determined that the timing duration after reclocking is in the process for reaching the second setting duration
In, the output torque of the motor is continuously the target output torque, then the timing duration after the reclocking is institute
When stating the second setting duration, determining the motor, there are stall failures, and report stall fault message.
The present invention also provides a kind of new-energy automobile, including entire car controller and electric machine controller, the motor controls
Device is connect with the entire car controller signal, and the electric machine controller is above-described electric machine controller, when determining the electricity
For machine there are when stall failure, Xiang Suoshu entire car controller reports stall fault message.
Compared with prior art, the beneficial effects of the present invention are:
In motor rotation blockage fault judgment method provided by the invention, when the output torque for detecting motor reaches maximum output
When torque, start timing, if timing duration, during reaching the first setting duration, the output torque of motor is continuously most
Big output torque, then when timing duration reaches the first setting duration, the output torque for controlling motor is reduced to target output to turn round
Square, and reclocking, if the timing duration after reclocking, during reaching the second setting duration, the output of motor is turned round
Square is continuously target output torque, then when the timing duration after reclocking is the second setting duration, it is stifled to determine that motor exists
Turn failure, and reports stall fault message.Wherein, under target output torque, biggish torque, Ke Yi can still be exported
Continue to judge in second setting duration motor whether stall.It is turned round it can be seen from above-mentioned judgment method from motor in maximum output
Operation starts under square, reports to the determination of stall failure, and the used time is that the first setting duration and second set the sum of duration in total, due to
Motor sets operation torque in duration as target output torque second, is less than max. output torque, in electric machine controller
IGBT switch will generate the energy loss time same as max. output torque will grow certainly, i.e., under equal conditions, first sets
Timing long set with second is called time and to be grown on the determination stall of the sum of duration than in the prior art, the frequency that stall failure reports
It is good with the authenticity also method compared with before;At the same time, due to reducing the output torque of motor in the second setting duration, thus
The energy loss of IGBT is also compared with small under same stall time in electric machine controller.It reduces under motor rotation blockage operating condition to electricity
The excess temperature of the IGBT of machine controller damages, while a possibility that reduce stall fault misdescription.
Electric machine controller and new-energy automobile provided by the invention are all made of the motor rotation blockage breakdown judge side in the application
Therefore method can reduce the damage to the IGBT of electric machine controller, while reducing stall fault misdescription under motor rotation blockage operating condition
A possibility that.
Specific embodiment
There is provided a kind of motor rotation blockage fault judgment methods for core of the invention, can reduce under motor rotation blockage operating condition
A possibility that excess temperature of the IGBT of electric machine controller is damaged, while reducing stall fault misdescription.
The present invention also provides a kind of electric machine controller and new-energy automobile based on the motor rotation blockage fault judgment method,
The excess temperature damage to the IGBT of electric machine controller can be reduced under motor rotation blockage operating condition, while reducing stall fault misdescription
Possibility improves the driving experience of new-energy automobile.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to FIG. 1, the embodiment of the invention provides a kind of motor rotation blockage fault judgment methods, comprising the following steps:
Step 001, when the output torque for detecting motor reaches the max. output torque of setting, start timing.
Step 002, however, it is determined that during reaching the first setting duration, the output torque of motor is continuously timing duration
Max. output torque, then when timing duration is the first setting duration, the output torque for controlling motor is reduced to target output to turn round
Square, and reclocking.I.e. when the time that motor is run under max. output torque equaling or exceeding the first setting duration, control
The output torque of motor is reduced to target output torque, and restarts timing.
Step 003, however, it is determined that the timing duration after reclocking during reaching the second setting duration, motor it is defeated
Torque is continuously target output torque out, then when the timing duration after reclocking is the second setting duration, determines that motor is deposited
In stall failure, and report stall fault message.I.e. after reclocking, the time that motor is run under target output torque is equal to
Or when more than the second setting duration, determining motor, there are stall failures, and report stall fault message, complete motor rotation blockage failure
Judgement and report.
Wherein, under target output torque, biggish torque can be still exported, can be continued in the second setting duration
Judge motor whether stall.Running under max. output torque it can be seen from above-mentioned judgment method since motor, stall is arrived
Failure determination reports, and the used time is the sum of the first setting duration and the second setting duration in total, since motor sets duration second
Interior operation torque is target output torque, is less than max. output torque, the IGBT switch in electric machine controller to generate with most
The time that the same energy loss of output torque is spent greatly increases, i.e., under equal conditions, the first setting duration is set with second
It calls time and to grow on the determination stall of the sum of duration than in the prior art, the frequency that stall failure reports is reduced, what stall reported
Also the method compared with before is good for authenticity;At the same time, due to reducing the output torque of motor in the second setting duration, thus electric
The energy loss of IGBT is also compared with small under same stall time in machine controller, as long as down slightly output torque, just
The energy loss of IGBT switch can significantly be reduced.To reduce the IGBT to electric machine controller under motor rotation blockage operating condition
Excess temperature damage, while a possibility that reduce stall fault misdescription.
As optimization, in the present embodiment, the difference between target output torque and max. output torque is less than or equal to
10NM, i.e. target output torque are smaller than max. output torque, and difference is no more than 10NM.As it can be seen that target output torque is only
Need down slightly, can equally export biggish torque, can be used to judge motor whether stall.Certainly, according to whole
The carrying calorific capacity of vehicle actual condition and IGBT are arranged the first setting duration, the size of target output torque and corresponding mesh
Mark the size of the second setting duration of output torque setting.Preferably, the first setting duration is slightly smaller than in the prior art default
Time, and the sum of the first setting duration and the second setting duration are greater than preset time in the prior art.
As shown in Fig. 2, in the present embodiment, motor rotation blockage fault judgment method is optimized, in step 002,
When timing duration is the first setting duration, in addition to the output torque of control motor is down to target output torque, also while controlling
IGBT reduces switching tube frequency.The switching tube frequency for reducing IGBT can further decrease the energy consumption of IGBT switch, thus
Further reduce under motor rotation blockage operating condition and the excess temperature of the IGBT of electric machine controller is damaged.It is of course also possible to only reduce motor
Output torque.And it carries out frequency reducing simultaneously to subtract torsion being that can also guarantee motor under the premise of accurately response vehicle demand as far as possible
System normal communication.
As optimization, in the present embodiment, control IGBT reduces switching tube frequency specifically: controls the switching tube frequency of IGBT
Rate is down to 5kHZ by 10kHZ.I.e. the common working frequency of IGBT switching tube is 10kHZ, and the working frequency after reducing is 5kHZ.
The switching tube frequency for reducing IGBT can extend the period of electric machine controller communication packet, play communication function, the switching tube of IGBT
Frequency cannot be very low, too low acquisition system state therefore under conditions of meeting normal communication, accurately cannot to reduce
Working frequency can reduce the power consumption of IGBT.
As shown in figure 3, in the present embodiment, motor rotation blockage fault judgment method is advanced optimized, in step 002,
When the output torque for detecting motor reaches the max. output torque of setting, start timing, however, it is determined that motor continues in maximum
When the timing duration run under output torque is less than the first setting duration, it is determined that stall failure is not present in motor, controls motor
It operates normally, vehicle operates normally.
Further, in the present embodiment, in step 003, when the output torque of control motor is reduced to target to export
Torque, and after reclocking, however, it is determined that motor continues the timing duration run under target output torque less than the second setting
Duration, and motor under being less than target output torque when running, it is determined that stall failure is not present in motor, and controls motor and working as
It is continued to run under preceding torque, executes the torque command of gas pedal.
Further, in step 003, determining that it is small that motor continues the timing duration run under target output torque
Duration being set in second, and motor under being less than target output torque when running, it is determined that motor is not present after stall failure,
In addition to control motor continues to run under current torque, the torque command of gas pedal is executed, while also controlling the switch of IGBT
Pipe frequency upgrading is promoted to 10kHZ by 5kHZ to original frequency.Communication is normally sampled to meet electric machine controller,.
As shown in figure 4, in order to which preferably motor rotation blockage failure is judged and is reported, in the present embodiment, in step
In 002, when determining that motor continues the timing duration that runs under max. output torque less than the first setting duration, determine motor not
There are when stall failure, first identifier position is set, first identifier position indicates no stall failure, do not report stall failure.By setting
First identifier position is set so that entire car controller quickly reads information, action of going forward side by side is made corresponding.First identifier position can be 0.
Similarly, in embodiment, in step 003, when the meter for determining that motor is persistently run under target output torque
Shi Shichang is less than the second setting duration, and motor is run in the case where being less than target output torque, and determining motor, there is no stall failures
When, second identifier position is set, second identifier position indicates level-one stall failure, do not report stall failure, second identifier position can be
1;
Second level stall failure is indicated there are third marker, third marker when stall failure, is set when determining motor, on
Stall failure is reported, third marker can be 2.
Different markers is set for different judging results, so that entire car controller is carried out according to different markers
The judgement and display of motor rotation blockage failure.
As shown in figure 4, in the present embodiment, the specific work process of motor rotation blockage fault judgment method are as follows:
Step 001, when the output torque for detecting motor reaches the max. output torque of setting, start timing.
Step 002, when determining that motor continues the timing duration run under max. output torque less than the first setting duration,
It then determines that stall failure is not present in motor, sets first identifier position, does not report stall failure, control motor operates normally, vehicle
It operates normally;
On the contrary, however, it is determined that during reaching the first setting duration, the output torque of motor is continuously most timing duration
Big output torque, then when timing duration is the first setting duration, the output torque for controlling motor is reduced to target output torque,
Controlling IGBT reduces switching tube frequency, and reclocking.
Step 003, however, it is determined that motor continues the timing duration run under target output torque and sets duration less than second,
And motor be less than target output torque under run when, it is determined that motor be not present stall failure, set second identifier position, second
Marker indicates level-one stall failure, but does not report stall failure, and control motor and continue to run under current torque, executes
The torque command of gas pedal controls the switching tube frequency upgrading of IGBT to original frequency;
On the contrary, however, it is determined that the timing duration after reclocking is during reaching the second setting duration, the output of motor
Torque is continuously target output torque, then when the timing duration after reclocking is the second setting duration, determines that motor exists
Stall failure sets third marker, indicates second level stall failure, and report stall fault message, no longer response vehicle torque
Demand.At this time, it may be necessary to check whether as driver's operational issue, or practical road surface operating condition problem.
Based on the above motor rotation blockage fault judgment method, the embodiment of the invention also provides a kind of electric machine controllers, including
IGBT switch, torque detecting unit, timing unit and judge processing unit;Wherein, torque detecting unit is for real-time detection electricity
The output torque of machine.
Timing unit is used for when the output torque for detecting motor reaches the max. output torque of setting, starts timing,
And when for being reduced to target output torque in the output torque for controlling motor, reclocking.
Judge that processing unit is all connected with torque detecting unit and timing unit, judges that being set with first in processing unit sets
Timing is long and second sets duration, for after timing unit starts timing, however, it is determined that timing duration is when reaching the first setting
In long process, the output torque of motor is continuously max. output torque, then when timing duration is the first setting duration, control
The output torque of motor is reduced to target output torque, and controls timing unit reclocking, however, it is determined that the meter after reclocking
For Shi Shichang during reaching the second setting duration, the output torque of motor is continuously target output torque, then is counting again
When after timing duration be second setting duration when, determining motor, there are stall failures, and report stall fault message.
Since electric machine controller is based on the motor rotation blockage fault judgment method in the application, it can be in motor rotation blockage
A possibility that reducing the damage to the IGBT of electric machine controller under operating condition, while reducing stall fault misdescription, improves new energy vapour
The driving experience of vehicle.
Equally, based on the motor rotation blockage fault judgment method in the application, the embodiment of the invention also provides a kind of new energy
Source automobile, including entire car controller and electric machine controller, electric machine controller are connect with entire car controller signal, wherein motor control
Device processed is electric machine controller described in above embodiments, when determining that motor there are when stall failure, reports to entire car controller
Stall fault message.The damage to the IGBT of electric machine controller can be reduced under motor rotation blockage operating condition, while reducing stall event
A possibility that barrier wrong report, improve the driving experience of new-energy automobile.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.