CN106826119A - A kind of processing technology of Modularized cab - Google Patents
A kind of processing technology of Modularized cab Download PDFInfo
- Publication number
- CN106826119A CN106826119A CN201710072944.3A CN201710072944A CN106826119A CN 106826119 A CN106826119 A CN 106826119A CN 201710072944 A CN201710072944 A CN 201710072944A CN 106826119 A CN106826119 A CN 106826119A
- Authority
- CN
- China
- Prior art keywords
- sheet material
- side wall
- mould
- cab
- punching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/52—Details of compartments for driving engines or motors or of operator's stands or cabins
- B66C13/54—Operator's stands or cabins
Abstract
The invention provides a kind of processing technology of Modularized cab, belong to crane technical field.It solves each side wall when crane modularization is processed the technical problem such as cannot accurately splice.The processing technology of this Modularized cab includes the steps such as saponification process blanking, punching, bending, acid washing phosphorization, the making of mould, welding punching, spray painting, assembling of derusting.The drivers' cab that the processing technology of this Modularized cab is first manufactured as needed manufactures corresponding mould, then punching is welded on mould, because phase homonymy wall welds punching on same mould, the similarity of phase homonymy wall is higher, punch position is more accurate, make the connection between associated side wall more tight, the probability occurred situations such as connecting hole is diverged occurs in reduction, assembling is more accurate convenient.
Description
Technical field
The invention belongs to crane technical field, it is related to a kind of processing technology of Modularized cab.
Background technology
Drivers' cab is the important component for ensureing driver safety operation in lifting, Transport Machinery, be widely used in vanning crane,
Ship unloaders, tire harbor portal crane, floating crane, bank diversity gantry container crane, ship loader, metallurgy bridge
The various liftings such as formula crane, general-purpose overhead crane and derrick crane, Transport Machinery.
The drivers' cab in present market is transported to job location again after being welded, such as Application No.
A kind of crane cabin disclosed in the invention of " 201110156226.7 ", the crane cabin is by skeleton and form group
Into, including front side board, left plate, right plate, back side panel, top cover, base plate, transparent part for front sight and lower form are provided with front side board,
Left and right side plate is provided with side-looking window, and door is provided with back side panel, and the skeleton is welded by rectangle hollow type and square hollow section
Connect, steel plate bending is into covering spiral-lock in skeleton.
But the drivers' cab after this welding is integral is taken up too much space in transportation, transport very inconvenient, fortune
Defeated cost is very high, therefore each face of drivers' cab is carried out into modularized processing can yet be regarded as a good method, but each mould
It is difficult to be perfectly combined together between block.
The content of the invention
A kind of above mentioned problem that the present invention exists for existing technology, there is provided processing technology of Modularized cab, this
The technical problems to be solved by the invention are：Perfectly it is combined together between the modules for how making drivers' cab.
The purpose of the present invention can be realized by following technical proposal：
A kind of processing technology of Modularized cab, it is characterised in that the processing technology of the Modularized cab includes
Following steps：
A, derust, saponification process：It is pickling 100-180 in the HCL solution of 18-35% that pending sheet material is put into concentration
Minute, remove the oxide skin outside sheet material；Then by sheet material take out be put into pH value be 3-7 the aqueous solution in rinse 1-2 minutes,
Remove the HCL solution of plate surface residual；Sheet material is put into concentration 10-20 seconds in the oxalic acid solution of 0.4-1%, to go board falling again
The spot on material surface, then by sheet material take out be put into pH value be 6-7 the aqueous solution in rinse 1-2 minutes, until plate surface without
Oxalic acid solution is remained；Sheet material is finally put into concentration for 1.5-2.5cm, temperature to be carried out within 5-10 minutes in 70-85 DEG C of grease
Saponification process.
B, blanking：Parameter has been arranged as required to, then by sheet material edging along its length, the cut-off arm of angle in the width direction
Edging is put into CNC shearing machine, starts CNC shearing machine to sheet material is cut into required shape.
C, punching：Sheet material after blanking is placed on punch press, by punch press stamping process, is plucked out for pacifying on sheet material
The groove of door and window is filled, and corner to sheet material is further processed, be easy between associated sheet material the assembling in the later stage.
D, bending：Sheet material after being punched well is put into bar folder, is bent into required shape.
E, acid washing phosphorization：The sheet material that will have been bent is put into pickling 15-30 minutes in the HCL solution that concentration is 18-35%, is gone
Oxide skin outside board falling material；Then by sheet material take out be put into pH value be 3-7 the aqueous solution in rinse 1-2 minutes, go board falling
The HCL solution of material remained on surface；Sheet material is put into concentration 10-20 seconds in the oxalic acid solution of 0.4-1%, to remove plate surface again
Spot, then sheet material taken out free acid solution phosphorating treatment 5-10 minutes for being put into that P concentration is 5-7.5%, make sheet material table
Face is smooth；Then sheet material is taken out and is put into pH value to be rinsed 1-2 minutes in the aqueous solution of 6-7, remove the trip of plate surface residual
From acid, sheet material is finally put into concentration for 1.5-2.5cm, temperature to carry out saponification process within 5-10 minutes in 70-85 DEG C of grease.
The making of F, mould：According to the size and dimension of the drivers' cab to be produced, six moulds are made, driver is corresponded to respectively
The front side wall of room, rear wall, left side wall, right side wall, upper side wall and lower wall, and the position of punching is needed in each side wall,
The diameter of the slotted eye being also provided with each mould on corresponding slotted eye and each mould is greater than on each side wall to be opened up
Through hole diameter.
G, welding punching：Sheet material after acid washing phosphorization is taken out, is placed on the mould made, then as needed will
Each side wall thinks that corresponding parts are weldingly fixed on corresponding sheet material, then by the sheet material after welding and corresponding mould pair
Good position is simultaneously fixed, in position corresponding with slotted eye on mould punching.
H, spray painting：Uniformly varnished with lacquer on outer surface with each side wall of the spray gun for paint after punching is welded, and passed through
The mode of hot-air displacement solidifies to above-mentioned spray painting.
J, assembling：Front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall that the drivers' cab of good paint will be sprayed are used
Rivet interfixes.Above-mentioned rivet is staking screw.
Compared with prior art, advantages of the present invention is as follows：
The drivers' cab that the processing technology of this Modularized cab is first manufactured as needed manufactures corresponding mould, then in mould
Punching is welded on tool, because phase homonymy wall welds punching on same mould, the similarity of phase homonymy wall is higher, position of punching
Put more accurate, make the connection between associated side wall more tight, reduction occurs what is occurred situations such as connecting hole is diverged
Probability, assembling is more accurate convenient.
Brief description of the drawings
Fig. 1 is the flow chart of the processing technology of this Modularized cab.
Specific embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
A kind of processing technology of Modularized cab as shown in Figure 1, comprises the following steps：
A, derust, saponification process：It is pickling 100-180 in the HCL solution of 18-35% that pending sheet material is put into concentration
Minute, remove the oxide skin outside sheet material；Then by sheet material take out be put into pH value be 3-7 the aqueous solution in rinse 1-2 minutes,
Remove the HCL solution of plate surface residual；Sheet material is put into concentration 10-20 seconds in the oxalic acid solution of 0.4-1%, to go board falling again
The spot on material surface, then by sheet material take out be put into pH value be 6-7 the aqueous solution in rinse 1-2 minutes, until plate surface without
Oxalic acid solution is remained；Sheet material is finally put into concentration for 1.5-2.5cm, temperature to be carried out within 5-10 minutes in 70-85 DEG C of grease
Saponification process.
B, blanking：Parameter has been arranged as required to, then by sheet material edging along its length, the cut-off arm of angle in the width direction
Edging is put into CNC shearing machine, starts CNC shearing machine to sheet material is cut into required shape.
C, punching：Sheet material after blanking is placed on punch press, by punch press stamping process, is plucked out for pacifying on sheet material
The groove of door and window is filled, and corner to sheet material is further processed, be easy between associated sheet material the assembling in the later stage.
D, bending：Sheet material after being punched well is put into bar folder, is bent into required shape.
E, acid washing phosphorization：The sheet material that will have been bent is put into pickling 15-30 minutes in the HCL solution that concentration is 18-35%, is gone
Oxide skin outside board falling material；Then by sheet material take out be put into pH value be 3-7 the aqueous solution in rinse 1-2 minutes, go board falling
The HCL solution of material remained on surface；Sheet material is put into concentration 10-20 seconds in the oxalic acid solution of 0.4-1%, to remove plate surface again
Spot, then sheet material taken out free acid solution phosphorating treatment 5-10 minutes for being put into that P concentration is 5-7.5%, make sheet material table
Face is smooth；Then sheet material is taken out and is put into pH value to be rinsed 1-2 minutes in the aqueous solution of 6-7, remove the trip of plate surface residual
From acid, sheet material is finally put into concentration for 1.5-2.5cm, temperature to carry out saponification process within 5-10 minutes in 70-85 DEG C of grease.
The making of F, mould：According to the size and dimension of the drivers' cab to be produced, six moulds are made, driver is corresponded to respectively
The front side wall of room, rear wall, left side wall, right side wall, upper side wall and lower wall, and the position of punching is needed in each side wall,
The diameter of the slotted eye being also provided with each mould on corresponding slotted eye and each mould is greater than on each side wall to be opened up
Through hole diameter.
G, welding punching：Sheet material after acid washing phosphorization is taken out, is placed on the mould made, then as needed will
Each side wall thinks that corresponding parts are weldingly fixed on corresponding sheet material, then by the sheet material after welding and corresponding mould pair
Good position is simultaneously fixed, in position corresponding with slotted eye on mould punching.
H, spray painting：Uniformly varnished with lacquer on outer surface with each side wall of the spray gun for paint after punching is welded, and passed through
The mode of hot-air displacement solidifies to above-mentioned spray painting.
J, assembling：Front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall that the drivers' cab of good paint will be sprayed are used
Rivet interfixes.
The drivers' cab that the processing technology of this Modularized cab is first manufactured as needed manufactures corresponding mould, then in mould
Punching is welded on tool, because phase homonymy wall welds punching on same mould, the similarity of phase homonymy wall is higher, position of punching
Put more accurate, make the connection between associated side wall more tight, reduction occurs what is occurred situations such as connecting hole is diverged
Probability, assembling is more accurate convenient.
Specific embodiment described herein is only to the spiritual explanation for example of the present invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from spirit of the invention or surmount scope defined in appended claims.
Claims (2)
1. a kind of processing technology of Modularized cab, it is characterised in that the processing technology of the Modularized cab is included such as
Lower step：
A, derust, saponification process：Pickling 100-180 divides during pending sheet material is put into the HCL solution that concentration is 18-35%
Clock, removes the oxide skin outside sheet material；Then by sheet material take out be put into pH value be 3-7 the aqueous solution in rinse 1-2 minutes, go
The HCL solution of board falling material remained on surface；Sheet material is put into concentration 10-20 seconds in the oxalic acid solution of 0.4-1%, to remove sheet material again
The spot on surface, then sheet material taken out and be put into pH value to be rinsed 1-2 minutes in the aqueous solution of 6-7, until plate surface is without grass
Acid solution is remained；Sheet material is finally put into concentration for 1.5-2.5cm, temperature to carry out soap within 5-10 minutes in 70-85 DEG C of grease
Change is processed.
B, blanking：Parameter has been arranged as required to, then by sheet material edging along its length, cut-off arm of angle edging in the width direction
It is put into CNC shearing machine, starts CNC shearing machine to sheet material is cut into required shape.
C, punching：Sheet material after blanking is placed on punch press, by punch press stamping process, is plucked out for installation door on sheet material
The groove of window, and corner to sheet material further processes, is easy between associated sheet material the assembling in the later stage.
D, bending：Sheet material after being punched well is put into bar folder, is bent into required shape.
E, acid washing phosphorization：The sheet material that will have been bent is put into pickling 15-30 minutes in the HCL solution that concentration is 18-35%, goes board falling
Oxide skin outside material；Then by sheet material take out be put into pH value be 3-7 the aqueous solution in rinse 1-2 minutes, remove sheet material table
The HCL solution of face residual；Sheet material is put into concentration 10-20 seconds in the oxalic acid solution of 0.4-1%, to remove the spot of plate surface again
Point, then sheet material taken out free acid solution phosphorating treatment 5-10 minutes for being put into that P concentration is 5-7.5%, makes plate surface light
It is sliding；Then sheet material is taken out and is put into pH value to be rinsed 1-2 minutes in the aqueous solution of 6-7, remove the free acid of plate surface residual,
Sheet material is finally put into concentration for 1.5-2.5cm, temperature to carry out saponification process within 5-10 minutes in 70-85 DEG C of grease.
The making of F, mould：According to the size and dimension of the drivers' cab to be produced, six moulds are made, drivers' cab is corresponded to respectively
Front side wall, rear wall, left side wall, right side wall, upper side wall and lower wall, and the position of punching is needed in each side wall, each
The diameter of the slotted eye being also provided with mould on corresponding slotted eye and each mould is greater than to be opened up on each side wall logical
The diameter in hole.
G, welding punching：Sheet material after acid washing phosphorization is taken out, is placed on the mould made, then as needed by each
Side wall thinks that corresponding parts are weldingly fixed on corresponding sheet material, then by the sheet material after welding with corresponding mould to good position
Put and fix, in position corresponding with slotted eye on mould punching.
H, spray painting：Uniformly varnished with lacquer on outer surface with each side wall of the spray gun for paint after punching is welded, and by hot empty
The mode of gas displacement solidifies to above-mentioned spray painting.
J, assembling：Front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall rivet of the drivers' cab of good paint will be sprayed
Interfix.
2. the processing technology of Modularized cab according to claim 1, it is characterised in that in the step J, each side
It is connected by staking screw between wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072944.3A CN106826119B (en) | 2017-01-26 | 2017-01-26 | A kind of processing technology of Modularized cab |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072944.3A CN106826119B (en) | 2017-01-26 | 2017-01-26 | A kind of processing technology of Modularized cab |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106826119A true CN106826119A (en) | 2017-06-13 |
| CN106826119B CN106826119B (en) | 2019-08-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710072944.3A Active CN106826119B (en) | 2017-01-26 | 2017-01-26 | A kind of processing technology of Modularized cab |
Country Status (1)
| Country | Link |
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| CN (1) | CN106826119B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695632A (en) * | 2017-11-13 | 2018-02-16 | 山东鲁阔车辆制造有限公司 | Close the one-time formed production technology of crane door frame |
| CN107914116A (en) * | 2017-11-20 | 2018-04-17 | 广元市家福门业有限责任公司 | A kind of doorframe production technology |
| CN112896322A (en) * | 2020-12-24 | 2021-06-04 | 常熟市盛大金属制品有限公司 | High-density metal piece and forming method thereof |
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| JP2006036002A (en) * | 2004-07-27 | 2006-02-09 | Komatsu Ltd | Cab of construction machine and manufacturing method of cab |
| CN1907647A (en) * | 2006-08-16 | 2007-02-07 | 中国南车集团株洲电力机车有限公司 | Three-dimensional curved surface covering forming method and die for streamline locomotive cab |
| CN102320350A (en) * | 2011-06-29 | 2012-01-18 | 扬帆集团股份有限公司 | Novel ship control cabin segment and manufacturing method thereof |
| US20130087068A1 (en) * | 2010-06-04 | 2013-04-11 | Tangshan Railway Vehicle Co., Ltd | Driver's cab of magnetically levitated train and manufacturing method thereof |
| CN104475997A (en) * | 2014-11-17 | 2015-04-01 | 长春轨道客车股份有限公司 | Modular manufacturing method for aluminum structure of third-dimensional curved surface cab of motor train unit |
| CN105499911A (en) * | 2014-09-24 | 2016-04-20 | 扬州市和力机械钣金有限公司 | Processing technology for cab of cleaning vehicle |
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Patent Citations (6)
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|---|---|---|---|---|
| JP2006036002A (en) * | 2004-07-27 | 2006-02-09 | Komatsu Ltd | Cab of construction machine and manufacturing method of cab |
| CN1907647A (en) * | 2006-08-16 | 2007-02-07 | 中国南车集团株洲电力机车有限公司 | Three-dimensional curved surface covering forming method and die for streamline locomotive cab |
| US20130087068A1 (en) * | 2010-06-04 | 2013-04-11 | Tangshan Railway Vehicle Co., Ltd | Driver's cab of magnetically levitated train and manufacturing method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695632A (en) * | 2017-11-13 | 2018-02-16 | 山东鲁阔车辆制造有限公司 | Close the one-time formed production technology of crane door frame |
| CN107914116A (en) * | 2017-11-20 | 2018-04-17 | 广元市家福门业有限责任公司 | A kind of doorframe production technology |
| CN112896322A (en) * | 2020-12-24 | 2021-06-04 | 常熟市盛大金属制品有限公司 | High-density metal piece and forming method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106826119B (en) | 2019-08-02 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A processing technology of modular cab Effective date of registration: 20220215 Granted publication date: 20190802 Pledgee: Bank of China Limited Sanmen County sub branch Pledgor: ZHEJIANG SAN'GANG LIFTING ELECTRICAL APPLIANCE Co.,Ltd. Registration number: Y2022330000214 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |