CN106826119B - A kind of processing technology of Modularized cab - Google Patents
A kind of processing technology of Modularized cab Download PDFInfo
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- CN106826119B CN106826119B CN201710072944.3A CN201710072944A CN106826119B CN 106826119 B CN106826119 B CN 106826119B CN 201710072944 A CN201710072944 A CN 201710072944A CN 106826119 B CN106826119 B CN 106826119B
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- plate
- side wall
- cab
- mold
- punching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/52—Details of compartments for driving engines or motors or of operator's stands or cabins
- B66C13/54—Operator's stands or cabins
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The present invention provides a kind of processing technologys of Modularized cab, belong to crane technical field.Each side wall such as can not accurately splice at the technical problems when it solves the processing of crane modularization.The processing technology of this Modularized cab include derust saponification process blanking, punching, bending, acid washing phosphorization, mold production, welding punching, spray painting, assembling and etc..The drivers' cab that the processing technology of this Modularized cab first manufactures as needed manufactures corresponding mold, then punching is welded on mold, since identical side wall welds punching on the same mold, the similarity of identical side wall is higher, punch position is more accurate, keep the connection between associated side wall more close, reduces the probability that situations such as connecting hole fork occur occurs, assemble more accurate convenience.
Description
Technical field
The invention belongs to crane technical fields, are related to a kind of processing technology of Modularized cab.
Background technique
Drivers' cab is lifting, the important component for guaranteeing driver safety operation in Transport Machinery, be widely used in vanning crane,
Ship unloaders, tire harbor portal crane, floating crane, bank diversity gantry container crane, ship loader, metallurgy bridge
The various liftings such as formula crane, general-purpose overhead crane and derrick crane, Transport Machinery.
The drivers' cab in present market is transported again after being welded to job location, such as application No. is
A kind of crane cabin disclosed in the invention of " 201110156226.7 ", the crane cabin is by skeleton and form group
At, including front side board, left plate, right side plate, back side panel, top cover, bottom plate is equipped with transparent part for front sight and lower form on front side board,
Left and right side plate is equipped with side view window, and door is equipped on back side panel, and the skeleton is welded by rectangle hollow type and rectangular hollow section
It connects, steel plate bending is at covering spiral-lock in skeleton.
But it is this welding it is integral after drivers' cab taken up too much space during transportation, transport it is very inconvenient, fortune
Defeated cost is very high, therefore each face of drivers' cab progress modularized processing be can yet be regarded as a good method, but each mould
It is difficult to be perfectly combined together between block.
Summary of the invention
The present invention addresses the above problems in the prior art, provides a kind of processing technology of Modularized cab, this
The technical problems to be solved by the invention are: how to make perfectly to be combined together between the modules of drivers' cab.
Object of the invention can be realized by the following technical scheme:
A kind of processing technology of Modularized cab, which is characterized in that the processing technology of the Modularized cab includes
Following steps:
A, it derusts, saponification process: plate to be processed is put into pickling 100-180 in the HCL solution that concentration is 18-35%
Minute, remove the oxide skin outside plate；Then plate taking-up is put into the aqueous solution for being 3-7 with pH value and is rinsed 1-2 minutes,
Remove the remaining HCL solution of plate surface；Plate is put into the oxalic acid solution that concentration is 0.4-1% 10-20 seconds again, goes board falling
The spot on material surface, then by plate take out be put into pH value be 6-7 aqueous solution in rinses 1-2 minutes, up to plate surface without
Oxalic acid solution residual；It is 1.5-2.5g/cm that plate, which is finally put into density,3, temperature be in 70-85 DEG C of grease 5-10 minutes into
Row saponification process.
B, blanking: being set as needed parameter, then by plate edging along its length, the cut-off arm of angle in the width direction
Edging is put into CNC shearing machine, and plate to being cut into required shape by starting CNC shearing machine.
C, it is punched: the plate after blanking being placed on punching machine, by punching machine stamping process, is plucked out on plate for pacifying
The through slot of door and window is filled, and the corner of plate is further handled, convenient for the assembling between associated plate in the later period.
D, bending: plate of the punching after good is put into bar folder, required shape is bent into.
E, acid washing phosphorization: the plate bent is put into the HCL solution that concentration is 18-35% pickling 15-30 minutes, is gone
Oxide skin outside board falling material；Then plate taking-up is put into the aqueous solution for being 3-7 with pH value and is rinsed 1-2 minutes, go board falling
Material HCL solution remained on surface；Plate is put into the oxalic acid solution that concentration is 0.4-1% 10-20 seconds again, removes plate surface
Spot, then taking out plate and being put into P concentration is free acid solution phosphorating treatment 5-10 minutes of 5-7.5%, makes plate table
Face is smooth；Then plate is taken out to be put into the aqueous solution that pH value is 6-7 and is rinsed 1-2 minutes, remove the remaining trip of plate surface
From acid, it is 1.5-2.5g/cm that plate, which is finally put into density,3, temperature be to be carried out at saponification within 5-10 minutes in 70-85 DEG C of grease
Reason.
F, the production of mold: according to the size and shape for the drivers' cab to be produced, six molds is made, driver is respectively corresponded
Front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall of room, and the position for needing to punch in each side wall,
Also the diameter that corresponding slot and the slot on each mold are provided on each mold is greater than on each side wall to be opened up
Through-hole diameter.
G, welding punching: the plate after acid washing phosphorization being taken out, is placed on the mold made, and then as needed will
Each side wall thinks that corresponding components are weldingly fixed on corresponding plate, then by plate and the corresponding mold pair after welding
Good position and fixation are punched in position corresponding with slot on mold.
H, it paints: uniformly being varnished with lacquer, and passed through on the outer surface of each side wall after welding punching with spray gun for paint
The mode of hot-air displacement solidifies above-mentioned spray painting.
J, it assembles: front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall of spraying the drivers' cab painted is used
Rivet is fixed to each other.Above-mentioned rivet is staking screw.
Compared with prior art, advantages of the present invention is as follows:
The drivers' cab that the processing technology of this Modularized cab first manufactures as needed manufactures corresponding mold, then in mould
Punching is welded on tool, since identical side wall welds punching on the same mold, the similarity of identical side wall is higher, punches position
It sets more accurate, keeps the connection between associated side wall more close, reduce what situations such as connecting hole fork occur occurred
Probability assembles more accurate convenience.
Detailed description of the invention
Fig. 1 is the flow chart of the processing technology of this Modularized cab.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
A kind of processing technology of Modularized cab as shown in Figure 1, includes the following steps:
A, it derusts, saponification process: plate to be processed is put into pickling 100-180 in the HCL solution that concentration is 18-35%
Minute, remove the oxide skin outside plate；Then plate taking-up is put into the aqueous solution for being 3-7 with pH value and is rinsed 1-2 minutes,
Remove the remaining HCL solution of plate surface；Plate is put into the oxalic acid solution that concentration is 0.4-1% 10-20 seconds again, goes board falling
The spot on material surface, then by plate take out be put into pH value be 6-7 aqueous solution in rinses 1-2 minutes, up to plate surface without
Oxalic acid solution residual；It is 1.5-2.5g/cm that plate, which is finally put into density,3, temperature be in 70-85 DEG C of grease 5-10 minutes into
Row saponification process.
B, blanking: being set as needed parameter, then by plate edging along its length, the cut-off arm of angle in the width direction
Edging is put into CNC shearing machine, and plate to being cut into required shape by starting CNC shearing machine.
C, it is punched: the plate after blanking being placed on punching machine, by punching machine stamping process, is plucked out on plate for pacifying
The through slot of door and window is filled, and the corner of plate is further handled, convenient for the assembling between associated plate in the later period.
D, bending: plate of the punching after good is put into bar folder, required shape is bent into.
E, acid washing phosphorization: the plate bent is put into the HCL solution that concentration is 18-35% pickling 15-30 minutes, is gone
Oxide skin outside board falling material；Then plate taking-up is put into the aqueous solution for being 3-7 with pH value and is rinsed 1-2 minutes, go board falling
Material HCL solution remained on surface；Plate is put into the oxalic acid solution that concentration is 0.4-1% 10-20 seconds again, removes plate surface
Spot, then taking out plate and being put into P concentration is free acid solution phosphorating treatment 5-10 minutes of 5-7.5%, makes plate table
Face is smooth；Then plate is taken out to be put into the aqueous solution that pH value is 6-7 and is rinsed 1-2 minutes, remove the remaining trip of plate surface
From acid, it is 1.5-2.5g/cm that plate, which is finally put into density,3, temperature be to be carried out at saponification within 5-10 minutes in 70-85 DEG C of grease
Reason.
F, the production of mold: according to the size and shape for the drivers' cab to be produced, six molds is made, driver is respectively corresponded
Front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall of room, and the position for needing to punch in each side wall,
Also the diameter that corresponding slot and the slot on each mold are provided on each mold is greater than on each side wall to be opened up
Through-hole diameter.
G, welding punching: the plate after acid washing phosphorization being taken out, is placed on the mold made, and then as needed will
Each side wall thinks that corresponding components are weldingly fixed on corresponding plate, then by plate and the corresponding mold pair after welding
Good position and fixation are punched in position corresponding with slot on mold.
H, it paints: uniformly being varnished with lacquer, and passed through on the outer surface of each side wall after welding punching with spray gun for paint
The mode of hot-air displacement solidifies above-mentioned spray painting.
J, it assembles: front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall of spraying the drivers' cab painted is used
Rivet is fixed to each other.
The drivers' cab that the processing technology of this Modularized cab first manufactures as needed manufactures corresponding mold, then in mould
Punching is welded on tool, since identical side wall welds punching on the same mold, the similarity of identical side wall is higher, punches position
It sets more accurate, keeps the connection between associated side wall more close, reduce what situations such as connecting hole fork occur occurred
Probability assembles more accurate convenience.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (2)
1. a kind of processing technology of Modularized cab, which is characterized in that the processing technology of the Modularized cab includes such as
Lower step:
A, it derusts, saponification process: plate to be processed is put into the HCL solution that concentration is 18-35% pickling 100-180 points
Clock removes the oxide skin outside plate；Then plate taking-up is put into the aqueous solution for being 3-7 with pH value and is rinsed 1-2 minutes, gone
Board falling material HCL solution remained on surface；Plate is put into the oxalic acid solution that concentration is 0.4-1% 10-20 seconds again, removes plate
Then plate is taken out to be put into the aqueous solution that pH value is 6-7 and be rinsed 1-2 minutes, until plate surface is without grass by the spot on surface
Acid solution residual；It is 1.5-2.5g/cm that plate, which is finally put into density,3, temperature be progress in 5-10 minute in 70-85 DEG C of grease
Saponification process；
B, blanking: being set as needed parameter, then by plate edging along its length, cut-off arm of angle edging in the width direction
It is put into CNC shearing machine, plate to being cut into required shape by starting CNC shearing machine；
C, it is punched: the plate after blanking being placed on punching machine, by punching machine stamping process, is plucked out on plate for installation door
The through slot of window, and the corner of plate is further handled, convenient for the assembling between associated plate in the later period；
D, bending: plate of the punching after good is put into bar folder, required shape is bent into；
E, acid washing phosphorization: the plate bent is put into the HCL solution that concentration is 18-35% pickling 15-30 minutes, board falling is gone
Oxide skin outside material；Then plate taking-up is put into the aqueous solution for being 3-7 with pH value and is rinsed 1-2 minutes, remove plate table
The remaining HCL solution in face；Plate is put into the oxalic acid solution that concentration is 0.4-1% 10-20 seconds again, removes the spot of plate surface
Then plate is taken out free acid solution phosphorating treatment 5-10 minutes for being put into P concentration as 5-7.5%, makes plate surface light by point
It is sliding；Then plate is taken out to be put into the aqueous solution that pH value is 6-7 and is rinsed 1-2 minutes, remove the remaining free acid of plate surface,
It is 1.5-2.5g/cm that plate, which is finally put into density,3, temperature be 5-10 minutes progress saponification process in 70-85 DEG C of grease；
F, the production of mold: according to the size and shape for the drivers' cab to be produced, six molds is made, drivers' cab is respectively corresponded
Front side wall, rear wall, left side wall, right side wall, upper side wall and lower wall, and the position for needing to punch in each side wall, it is each
Also the diameter that corresponding slot and the slot on each mold are provided on mold be greater than to be opened up on each side wall it is logical
The diameter in hole；
G, welding punching: the plate after acid washing phosphorization being taken out, is placed on the mold made, then as needed will be each
Side wall thinks that corresponding components are weldingly fixed on corresponding plate, then by the plate after welding with corresponding mold to good position
It sets and fixes, punched in position corresponding with slot on mold；
H, it paints: uniformly being varnished with lacquer on the outer surface of each side wall after welding punching with spray gun for paint, and empty by heat
The mode of gas displacement solidifies above-mentioned spray painting；
J, it assembles: front side wall, rear wall, left side wall, right side wall, upper side wall and the lower wall rivet of the drivers' cab painted will be sprayed
It is fixed to each other.
2. the processing technology of Modularized cab according to claim 1, which is characterized in that in the step J, each side
It is connected between wall by staking screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072944.3A CN106826119B (en) | 2017-01-26 | 2017-01-26 | A kind of processing technology of Modularized cab |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072944.3A CN106826119B (en) | 2017-01-26 | 2017-01-26 | A kind of processing technology of Modularized cab |
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| Publication Number | Publication Date |
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| CN106826119A CN106826119A (en) | 2017-06-13 |
| CN106826119B true CN106826119B (en) | 2019-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710072944.3A Active CN106826119B (en) | 2017-01-26 | 2017-01-26 | A kind of processing technology of Modularized cab |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695632A (en) * | 2017-11-13 | 2018-02-16 | 山东鲁阔车辆制造有限公司 | Close the one-time formed production technology of crane door frame |
| CN107914116A (en) * | 2017-11-20 | 2018-04-17 | 广元市家福门业有限责任公司 | A kind of doorframe production technology |
| CN112896322A (en) * | 2020-12-24 | 2021-06-04 | 常熟市盛大金属制品有限公司 | High-density metal piece and forming method thereof |
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| CN1907647A (en) * | 2006-08-16 | 2007-02-07 | 中国南车集团株洲电力机车有限公司 | Three-dimensional curved surface covering forming method and die for streamline locomotive cab |
| CN102320350A (en) * | 2011-06-29 | 2012-01-18 | 扬帆集团股份有限公司 | Novel ship control cabin segment and manufacturing method thereof |
| CN104475997A (en) * | 2014-11-17 | 2015-04-01 | 长春轨道客车股份有限公司 | Modular manufacturing method for aluminum structure of third-dimensional curved surface cab of motor train unit |
| CN105499911A (en) * | 2014-09-24 | 2016-04-20 | 扬州市和力机械钣金有限公司 | Processing technology for cab of cleaning vehicle |
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| JP2006036002A (en) * | 2004-07-27 | 2006-02-09 | Komatsu Ltd | Cab of construction machine and manufacturing method of cab |
| CN101856782B (en) * | 2010-06-04 | 2012-04-18 | 唐山轨道客车有限责任公司 | Magnetically levitated train driver's cab and manufacture method thereof |
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2017
- 2017-01-26 CN CN201710072944.3A patent/CN106826119B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1907647A (en) * | 2006-08-16 | 2007-02-07 | 中国南车集团株洲电力机车有限公司 | Three-dimensional curved surface covering forming method and die for streamline locomotive cab |
| CN102320350A (en) * | 2011-06-29 | 2012-01-18 | 扬帆集团股份有限公司 | Novel ship control cabin segment and manufacturing method thereof |
| CN105499911A (en) * | 2014-09-24 | 2016-04-20 | 扬州市和力机械钣金有限公司 | Processing technology for cab of cleaning vehicle |
| CN104475997A (en) * | 2014-11-17 | 2015-04-01 | 长春轨道客车股份有限公司 | Modular manufacturing method for aluminum structure of third-dimensional curved surface cab of motor train unit |
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| CN106826119A (en) | 2017-06-13 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A processing technology of modular cab Effective date of registration: 20220215 Granted publication date: 20190802 Pledgee: Bank of China Limited Sanmen County sub branch Pledgor: ZHEJIANG SAN'GANG LIFTING ELECTRICAL APPLIANCE Co.,Ltd. Registration number: Y2022330000214 |
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