CN106825699A - One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool - Google Patents

One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool Download PDF

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Publication number
CN106825699A
CN106825699A CN201710216075.7A CN201710216075A CN106825699A CN 106825699 A CN106825699 A CN 106825699A CN 201710216075 A CN201710216075 A CN 201710216075A CN 106825699 A CN106825699 A CN 106825699A
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CN
China
Prior art keywords
drilling
helicla flute
ream
double tapered
angle
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Pending
Application number
CN201710216075.7A
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Chinese (zh)
Inventor
孙杰
刘凯
李剑峰
朱兆聚
孟华林
康万军
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Shandong University
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Shandong University
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Publication date
Application filed by Shandong University filed Critical Shandong University
Priority to CN201710216075.7A priority Critical patent/CN106825699A/en
Publication of CN106825699A publication Critical patent/CN106825699A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines
    • B23B51/08Drills combined with tool parts or tools for performing additional working
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Drilling Tools (AREA)

Abstract

One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool, including drilling portion, ream portion, counter boring portion and handle of a knife, and transition part is set between drilling portion and ream portion and between ream portion and counter boring portion;Drilling portion includes double tapered angle apex point and helicla flute, and double tapered angle apex point includes two main cutting edges, and helicla flute is two right hand helix grooves for extending to transition part between drilling portion and ream portion;Ream portion has four spiral Zhou Ren, including four main cutting edges and corresponding four left-turn spiral grooves for extending to both sides transition part;Counter boring portion includes three main cutting edges and three right hand helix grooves for extending to handle of a knife.The cutter will be bored, the structure assembly of hinge, ream is on a cutter, it is disposable to complete laminated material drilling and drill and ream ream processing, ensure that the precision and axiality of drilling, avoid and twine knife phenomenon, prevent damage of the chip to machined surface, being capable of effectively chip breaking, promotion chip removal, it is ensured that tool life, drilling quality and processing efficiency.

Description

One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool
Technical field
The present invention relates to a kind of brill, hinge, ream integration knife suitable for laminated construction difficult-to-machine material precision system hole machined Tool, can ensure drilling during different physical and mechanical property materials such as aluminium alloy, the drilling of titanium alloy lamination assembling structure Precision, realizes effective chip breaking and chip removal, belongs to machining tool technical field.
Background technology
In order to reduce energy resource consumption, increase Aircraft life, the proportion that aluminium alloy is used with titanium alloy in aircraft is increasingly It is high.In aircraft assembling process, conventional bolt and rivet link together aluminium alloy and titanium alloy to strengthen performance, and advantage is mutual Mend.Accordingly, it would be desirable to process substantial amounts of connecting hole on aluminium alloy and titanium alloy laminated plate.But, aluminium alloy and titanium alloy lamination Assemble drilling aperture is small, difficulty of processing is larger, bored using traditional multiple operation technique, cut with scissors, ream processing is difficult to ensure hole Axiality, aided process is more, reduces operating efficiency;If bored, cut with scissors, ream integration drilling is brought chip breaking difficulty, row again Bits are not easily caused the problem that cutter easily breaks freely, increase manufacturing cost.
Therefore, in brill, hinge, ream integrated tool design process, how to realize effective chip breaking, it is to avoid chip twines knife, protect Card chip is smoothly discharged, the emphasis as research laminated construction drilling cutter.
The content of the invention
It is an object of the present invention to be directed to problem present in existing minor diameter integrated tool technology, a kind of change is proposed Helicla flute double tapered angle laminated construction drilling integrated tool, can lead to the disposable completion brill of laminated construction, hinge, ream finishing Cross effective chip breaking, light chip removal, reduce drilling axial force to improve hole dimensional accuracy, coaxial accuracy and surface quality, While ensureing cutting speed, cutter life can be extended, improve processing efficiency.The present invention is applied to thickness, and smaller (individual layer is small In 3mm) thin plate lamination assembling structure hole machined.
Change helicla flute double tapered angle laminated construction drilling integrated tool of the invention, using following technical scheme:
The cutter, including drilling portion, ream portion, counter boring portion and handle of a knife, between drilling portion and ream portion and ream portion and Counter boring is respectively provided with transition part between portion;Drilling portion includes double tapered angle apex point and helicla flute, and double tapered angle apex point includes two main cuttings Sword, helicla flute is two right hand helix grooves for extending to transition part between drilling portion and ream portion;Ream portion has four spirals Zhou Ren, including four main cutting edges and corresponding four left-turn spiral grooves for extending to both sides transition part;Counter boring portion includes three Main cutting edge and three right hand helix grooves for extending to handle of a knife.
The length of the transition part is 4mm~6mm.
The unbearable diameter of double tapered angle apex point is not less than 0.25 times of drilling portion diameter in the drilling portion, to ensure drill bit Rigidity.
The first cone angle of double tapered angle apex point is 120 °~132 ° in the drilling portion, correspondence first paragraph main cutting edge;Second Section cone angle is 90 ° of correspondence second segment main cutting edges.
In the drilling portion outer most edge anterior angle of two main cutting edges of double tapered angle apex point be 8 °~12 °, relief angle be 11 °~ 15°。
The helical angle of right hand helix groove is 23 °~30 ° in the drilling portion, to ensure rigidity, intensity and the chip removal of Zhou Ren Performance.
Spiral week sword outer rim anterior angle γ 1 in the ream portion is 5 °~10 °, and relief angle α 1 is 6 °~10 °, so that ream It is more steady, it is ensured that the precision in cutter sharpness, durability and hole.
The length in the ream portion is equal to all blade portion length of helicla flute in drilling portion.
The helical angle of left-turn spiral groove is left-handed 7 °~12 ° in the ream portion, to be conducive to ream chip to be added Work surface direction is discharged, it is to avoid ream chip influences machined surface quality.
The helical angle of the right hand helix groove in the counter boring portion is 30 °~35 °, the outer rim anterior angle γ 2 in counter boring portion for 5 °~ 12°。
The present invention is by that will bore, hinge, the structure of ream are integrated on a cutter successively, realizes that laminated material drilling is disposable Complete brill, hinge, ream processing, it is ensured that the precision and axiality of drilling;The bipyramid corner structure in drilling portion being capable of effectively chip breaking, it is to avoid Twine the generation of knife phenomenon;The left-turn spiral groove in ream portion promotes chip to be discharged to direction to be processed, it is therefore prevented that chip is to having added The damage on work surface, improves crudy;Transition part increased the rigidity of cutter, and support guide is played a part of to counter boring, Ensure that preferable counter boring quality and cutter life.
It is demonstrated experimentally that under the cooperation of appropriate process parameter, the present invention is drilled with smaller drilling axial force than common fried dough twist With more preferable durability.Minor diameter suitable for the laminated construction of the difficult-to-machine materials such as aluminium alloy, high temperature alloy, titanium alloy is (small In 6mm) drilling processing, can effectively chip breaking, promote chip removal, it is ensured that preferably tool life, drilling quality and processing Efficiency.
Brief description of the drawings
Fig. 1 is the overall structure diagram that the present invention becomes helicla flute double tapered angle laminated construction drilling integrated tool.
Fig. 2 is the axial, cross-sectional view of the apex point in drilling portion in the present invention.
Fig. 3 is the radial section schematic diagram in ream portion in the present invention.
Fig. 4 is the generalized section of the ream sword in ream portion in the present invention.
Fig. 5 is the radial section schematic diagram in counter boring portion of the present invention.
In figure:1. drilling portion, 2. First Transition portion, 3. ream portion, 4. the second transition part, 5. counter boring portion, 6. handle of a knife.
Specific embodiment
Change helicla flute double tapered angle laminated construction drilling integrated tool of the invention, material is hard alloy, and its structure is such as Shown in Fig. 1, including drilling portion 1, First Transition portion 2, ream portion 3, the second transition part 4, counter boring portion 5 and the handle of a knife 6 being sequentially connected. First Transition portion 2 is set between drilling portion 1 and ream portion 3, the second transition part 4 is set between ream portion 3 and counter boring portion 5.First The length L5 of the length L3 of transition part 2 and the second transition part 4 is 4mm~6mm, and this both ensure that the rigidity of cutter, also be cutter Withdrawing surplus has been stopped in manufacture.A diameter of D3 of handle of a knife 6.
Drilling portion 1 includes double tapered angle apex point and helicla flute.A diameter of D1 in drilling portion 1, infiltrates diameter d1 (referring to Fig. 2) no Less than 0.25D1, this ensure that the rigidity in drilling portion.To realize effective chip breaking and chip removal, apex point selection bipyramid corner structure is double Cone angle apex point includes two the main cutting edge T1 and T2 of equal length, and two main cutting edges are symmetrical with respect to center line, referring to Fig. 2, this Ensure that good chip breaking effect;First cone angleCorrespondence first paragraph main cutting edge T1,It it is 120 °~132 °, optimal value is 120°.Second segment cone angleCorrespondence second segment main cutting edge T2,It is 90 °.Two the anterior angle of main cutting edge outer most edge is 8 ° ~12 °, relief angle is 11 °~15 °.The corresponding helical angle ω 1 of helicla flute in drilling portion 1 is 23 °~30 ° of dextrorotation, to ensure Zhou Ren Rigidity, intensity and chip removal performance;To that should have flute, Zhou Ren and land in helicla flute, helicla flute total length is apex point length L1 With all blade portion length L2 sums, wherein L2 is equal with the thickness of processed laminated construction.
There are 4 spiral Zhou Ren in ream portion 3, including 4 main cutting edges and corresponding four extend to both sides First Transition portion 2 With the left-turn spiral groove of the second transition part 4.A diameter of D2 in ream portion 3, its length L4 are equal to the Zhou Ren of helicla flute in drilling portion 1 Partial-length L2.The helical angle ω 2 of helicla flute is left-handed 7 °~12 ° in ream portion 3, and this causes ream chip to work surface Exclude, the quality of machined surface is effectively guaranteed, referring to Fig. 1.The ream number of teeth selects 4 teeth, spiral week sword outer rim anterior angle γ 1 It it is 5 °~10 °, relief angle α 1 is 6 °~10 °, referring to Fig. 3, so that ream is more steady, it is ensured that cutter sharpness, durable Degree and the precision in hole.As shown in figure 4, in the one end near First Transition portion 2, the starting taper angle beta 1 of ream sword is 15 °~45 °, is made Obtaining ream can steadily cut.
Counter boring portion 3 includes three main cutting edges and three right hand helix grooves for extending to handle of a knife 6, to that should have on helicla flute Flute, Zhou Ren and land.The cone angle in counter boring portion 5 is, the angle-determining of the cone angle in the counter boring portion according to engine request.Spiral The corresponding helical angle ω 3 of groove is 30 °~35 °, and the outer rim anterior angle γ 2 in counter boring portion 3 is 5 °~12 °, referring to Fig. 5.
Above-mentioned cutter is applied to the lamination system of aluminium alloy and difficult-to-machine material (high strength steel, high temperature alloy, titanium alloy etc.) Hole Precision Machining, to the disposable completion brill of laminated construction, hinge, ream finishing, by effective chip breaking, promotes chip removal, reduction drilling Axial force improves hole dimensional accuracy, coaxial accuracy and surface quality, while processing efficiency is ensured, with good Durability.

Claims (10)

1. it is a kind of to become helicla flute double tapered angle laminated construction drilling integrated tool, including drilling portion, ream portion, counter boring portion and knife Handle, transition part is respectively provided between drilling portion and ream portion and between ream portion and counter boring portion;It is characterized in that:Drilling portion includes double Cone angle apex point and helicla flute, double tapered angle apex point include two main cutting edges of equal length, and helicla flute extends to drilling portion for two The right hand helix groove of transition part between ream portion;Ream portion has four spiral Zhou Ren, including four main cutting edges and correspondence Four left-turn spiral grooves for extending to both sides transition part;Counter boring portion extends to handle of a knife including three main cutting edges and three Right hand helix groove.
2. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The mistake The length for crossing portion is 4mm~6mm.
3. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The brill Cut 0.25 times of unbearable diameter not less than drilling portion diameter of double tapered angle apex point in portion.
4. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The brill The first cone angle of double tapered angle apex point in portion is cut for 120 °~132 °, correspondence first paragraph main cutting edge;Second segment cone angle is 90 ° of correspondences Second segment main cutting edge.
5. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The brill It is 8 °~12 ° to cut two outer most edge anterior angles of main cutting edge of double tapered angle apex point in portion, and relief angle is 11 °~15 °.
6. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The brill The helical angle for cutting right hand helix groove in portion is 23 °~30 °.
7. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The hinge The length for cutting portion is equal to all blade portion length of helicla flute in drilling portion.
8. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The hinge Spiral week sword outer rim anterior angle γ 1 for cutting portion is 5 °~10 °, and relief angle α 1 is 6 °~10 °.
9. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:The hinge The helical angle for cutting left-turn spiral groove in portion is left-handed 7 °~12 °.
10. it is according to claim 1 to become helicla flute double tapered angle laminated construction drilling integrated tool, it is characterized in that:It is described The helical angle of the right hand helix groove in counter boring portion is 30 °~35 °, and the outer rim anterior angle γ 2 in counter boring portion is 5 °~12 °.
CN201710216075.7A 2017-04-01 2017-04-01 One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool Pending CN106825699A (en)

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CN201710216075.7A CN106825699A (en) 2017-04-01 2017-04-01 One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110281400A (en) * 2019-08-06 2019-09-27 宁波禹捷工具有限公司 A kind of multiple-cutting-edge grooved bit
JP2019217616A (en) * 2018-06-22 2019-12-26 京セラ株式会社 Rotary tool and method for manufacturing work-piece to be cut
CN110919058A (en) * 2019-12-23 2020-03-27 常州利德切削技术有限公司 Efficient three-blade broaching tool capable of performing intermittent machining
CN111185964A (en) * 2018-11-15 2020-05-22 肯纳金属公司 Orbital drill bit with left-hand and right-hand flutes
CN113967755A (en) * 2020-07-22 2022-01-25 上海飞机制造有限公司 Hole making method of spiral dimple-milling hole

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4507028A (en) * 1981-09-26 1985-03-26 Densaburo Sakai Combined drill and reamer
US20050135887A1 (en) * 2003-12-17 2005-06-23 Borschert Bernhard W. Twist drill
CN105642972A (en) * 2016-04-12 2016-06-08 山东大学 Drilling-reaming-dimpling integrated cutting tool
CN106216743A (en) * 2016-09-26 2016-12-14 山东大学 A kind of double tapered angle chip-breaking drill bit
CN206702276U (en) * 2017-04-01 2017-12-05 山东大学 One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4507028A (en) * 1981-09-26 1985-03-26 Densaburo Sakai Combined drill and reamer
US20050135887A1 (en) * 2003-12-17 2005-06-23 Borschert Bernhard W. Twist drill
CN105642972A (en) * 2016-04-12 2016-06-08 山东大学 Drilling-reaming-dimpling integrated cutting tool
CN106216743A (en) * 2016-09-26 2016-12-14 山东大学 A kind of double tapered angle chip-breaking drill bit
CN206702276U (en) * 2017-04-01 2017-12-05 山东大学 One kind becomes helicla flute double tapered angle laminated construction drilling integrated tool

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019217616A (en) * 2018-06-22 2019-12-26 京セラ株式会社 Rotary tool and method for manufacturing work-piece to be cut
JP7060462B2 (en) 2018-06-22 2022-04-26 京セラ株式会社 Manufacturing method for rotary tools and cuttings
CN111185964A (en) * 2018-11-15 2020-05-22 肯纳金属公司 Orbital drill bit with left-hand and right-hand flutes
CN110281400A (en) * 2019-08-06 2019-09-27 宁波禹捷工具有限公司 A kind of multiple-cutting-edge grooved bit
CN110919058A (en) * 2019-12-23 2020-03-27 常州利德切削技术有限公司 Efficient three-blade broaching tool capable of performing intermittent machining
CN113967755A (en) * 2020-07-22 2022-01-25 上海飞机制造有限公司 Hole making method of spiral dimple-milling hole

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Application publication date: 20170613