CN106825143A - A kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap - Google Patents
A kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap Download PDFInfo
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- CN106825143A CN106825143A CN201710124604.0A CN201710124604A CN106825143A CN 106825143 A CN106825143 A CN 106825143A CN 201710124604 A CN201710124604 A CN 201710124604A CN 106825143 A CN106825143 A CN 106825143A
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- China
- Prior art keywords
- pier cap
- shaping
- edge rolling
- speed rail
- hyperbola
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The invention discloses a kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap, including frame 1, it is fixed on the motor 3 of the top of frame 1 and the control cabinet 2 of the switch of controlled motor 3, the left side of the frame 1 is provided with four roll bodies, up and down roller 6 respectively moving up and down, immovable fixing roller 7 and the two lateral movable rolls 8 that can be moved forward and backward.The present invention can obviously reduce high ferro vase pier mold plate for pier cap nose circle panel Production Time, reduce because of the faulting of slab ends that solder joint is produced, and reduce later stage finishing polishing, improve the producing efficiency of pier cap steel form, save production cost.
Description
Technical field
The present invention relates to bridge steel template construct field, and in particular to it is a kind of for high-speed rail bridge hyperbola pier cap shaping
Edge rolling machinery.
Background technology
In today that high-speed railway is developed rapidly, railroad bridge is designed beautifully this theory also in increasingly deep, bridge pier
Rod structure form also gradually enriches colourful, and wherein hyperbola vase pier pier cap is the work of typical case therein, and a plurality of newly built railway is done
Line can see the bridge pier column of this kind of moulding.The pier cap structure and common nose circle of hyperbola vase pier pier cap and old name for the Arabian countries in the Middle East's ground circle
Shape pier cap structure is compared, and different curves are respectively provided with vertical, horizontal, because hyperbola branch is undeveloped curved surface, template processing
When hyperbolic faceplate panels panel forming it is relatively difficult, construction quality be difficult ensure.
Conventional high ferro hyperbola vase pier mold plate for pier cap panel uses sectional forming, in the method for straight Dai Qu, by small
Hyp effect is reached in the splicing of section straight line panel.But, the production program of existing mold plate for pier cap, fabrication cycle is long, welding
Intensity is high, and the later stage need to polish weld seam, and production cost is high；And welding capacity is big, there is the defect of welding deformation in product, right
Will be unable to meet in higher and higher high ferro construction requirements.On the other hand the labour intensity of workman and being produced into for product be increased
This.
The content of the invention
The invention discloses a kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap, the ornamental work of iron high is efficiently solved
Bottle pier mold plate for pier cap nose circle slab joint is more, and transition is not smooth, has the inaesthetic problem of vestige after concrete cast.
To achieve these goals, the technical scheme of present invention offer is：One kind for high-speed rail bridge hyperbola pier cap into
The edge rolling machinery of type, including frame 1, be fixed on the top of frame 1 motor 3 and the switch of controlled motor 3 control cabinet 2, it is special
Levy and be：The left side of the frame 1 is provided with four roll bodies, it is up and down roller 6 respectively moving up and down, irremovable
Fixing roller 7 and two lateral movable rolls 8 can moving forward and backward, the fixing roller 7 is fixed on support, described to live up and down
Dynamic roller 6 is arranged on the surface of fixing roller 7, and the lateral movable roll 8 is arranged on the front and rear both sides of fixing roller 7；The fixing roller 7
It is connected with motor 3 by decelerator 4.
In edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap disclosed by the invention, the up and down roller 6 leads to
About two adjusters 5 being arranged on above support are crossed to adjust displacement.
In edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap disclosed by the invention, two before and after the support
Side is respectively provided with two lateral adjustment devices 9, adjusts what lateral movable roll 8 was moved forward and backward by four lateral adjustment devices 9
Distance.
In edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap disclosed by the invention, the He of upper and lower adjuster 5
Lateral adjustment device 9 is screw-rod structure, is manually adjusted.
It is the up and down roller 6, solid in edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap disclosed by the invention
Fixed roll 7 and lateral movable roll 8 can be customized according to the hyperbolic size of panel 10.
In edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap disclosed by the invention, the hyperbola panel 10 leads to
Cross professional three-dimensional software and calculate the size after launching, use digital controlling plasma blanking.
Compared with prior art, the invention has the advantages that：1st, the present invention can obviously reduce high ferro vase Dun Dun
Hat cone plate nose circle panel Production Time, reduce because of the faulting of slab ends that solder joint is produced, reduce later stage finishing polishing, improve pier cap steel
The producing efficiency of template, has saved production cost.
2nd, the present invention is greatly enhanced in the effect of template construct.After the shaping of panel hyperbolic, hyperbolic line modelling face mistake
Cross smooth.In practice of construction, pier cap moulding is more attractive, the advantages of easy mold release.
3rd, it is conventional to make：Pier cap segmented panel height is in 150 ~ 250mm, and segmentation is more, and welding, polishing workload are big,
Welding deformation is big, and the later stage need to take time to adjust；The present invention makes：Panel transition circle is suitable, and plastic hyperbola, segmented panel is high
Degree reaches 600 ~ 800mm.
Brief description of the drawings
Fig. 1 is the stereogram of edge rolling machinery.
Fig. 2 is the roll body distribution map of edge rolling machinery.
Fig. 3 is the distribution map of up-down rollers.
Wherein：1st, frame；2nd, control cabinet；3rd, motor；4th, decelerator；5th, upper and lower adjuster；6th, up and down roller；7th, it is fixed
Roller；8th, lateral movable roll；9th, lateral adjustment device；10th, panel.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
The example of the embodiment is shown in the drawings, wherein same or similar label represents identical or class from start to finish
As element or the element with same or like function.Embodiment below with reference to Description of Drawings is exemplary, purport
For explaining the present invention, and it is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", D score, "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " outward ", " up time
The orientation or position relationship of the instruction such as pin ", " counterclockwise ", " axial direction ", " radial direction ", " circumference " be based on orientation shown in the drawings or
Position relationship, is for only for ease of the description present invention and simplifies description, must rather than the device or element for indicating or imply meaning
With specific orientation, with specific azimuth configuration and operation, therefore must be not considered as limiting the invention.
Additionally, term " first ", " second " are only used for describing purpose, and it is not intended that indicating or implying relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or
Implicitly include one or more this feature.In the description of the invention, " multiple " is meant that two or more,
Unless otherwise expressly limited specifically.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integrally；Can be that machinery connects
Connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, can be in two elements
The connection in portion or two interaction relationships of element.For the ordinary skill in the art, can be according to specific feelings
Condition understands above-mentioned term concrete meaning in the present invention.
Fig. 1 is refer to, more in order to solve high ferro vase pier mold plate for pier cap nose circle slab joint, transition is not smooth, coagulation
There is the inaesthetic problem of vestige after soil cast, the present invention discloses a kind of furling plate round machine for the shaping of high-speed rail bridge hyperbola pier cap
Tool, edge rolling machinery includes frame 1, control cabinet 2, the motor 3 of the top of frame 1 is fixed on, by opening for the controlled motor 3 of control cabinet 2
Close；The left side of above-mentioned frame 1 is provided with 4 roll bodies, it is up and down roller 6 respectively moving up and down, immovable solid
Fixed roll 7 and the two lateral movable rolls 8 that can be moved forward and backward.
Fig. 2 and Fig. 3 is referred to, above-mentioned fixing roller 7 is fixed on support, and up and down roller 6 is arranged on just going up for fixing roller 7
Side, lateral movable roll 8 is arranged on the front and rear both sides of fixing roller 7.
Above-mentioned fixing roller 7 is connected by decelerator 4 with motor 3, and power is provided by motor 3, rotates movable roll 7.
Above-mentioned up and down roller 6 adjusts displacement by about two adjusters 5 being arranged on above support；Due to
Lateral movable roll 8 has two, therefore, both sides set two lateral adjustment devices 9 before and after support respectively, lateral by this four
The distance movable to adjust lateral movable roll 8 of adjuster 9.Above-mentioned upper and lower adjuster 5 and lateral adjustment device 9 may each be spiral shell
Bar structure, is manually adjusted.
The coiling process of panel is as follows, panel 10 is put between up and down roller 6 and fixing roller 7 first, by upper and lower
Adjuster 5 adjusts up and down roller 6, starts motor 3, panel 10 is rolled into single-curved surface moulding；Then, by lateral adjustment
Device 9 adjusts lateral movable roll 8, rolls, and makes the face of other direction also can forming curves.And can be by between lateral movable axis 8
Away from the size of direction curve size is adjusted, to meet different size demand.
Referring to Fig. 3, the ovalize of up and down roller 6, the shape of fixing roller 7 is concave.But, the present invention can be according to face
The hyperbolic size of plate 10 customizes the roll body of edge rolling, and the hyperbolic size according to panel 10 makes supporting roll body, using four beaming rollers
Body rolls pattern to make panel 10.The developed dimension of hyperbola panel is calculated using professional three-dimensional software, numerical control etc. is used
Ion blanking, high precision is put into the panel of CNC cutting in equipment, edge rolling shaping.
The present invention has advantages below：1st, when the present invention can obviously reduce the making of high ferro vase pier mold plate for pier cap nose circle panel
Between, reduce because of the faulting of slab ends that solder joint is produced, later stage finishing polishing is reduced, the producing efficiency of pier cap steel form is improve, save
Production cost.
2nd, the present invention is greatly enhanced in the effect of template construct.After the shaping of panel hyperbolic, hyperbolic line modelling face mistake
Cross smooth.In practice of construction, pier cap moulding is more attractive, the advantages of easy mold release.
3rd, it is conventional to make：Pier cap segmented panel height is in 150 ~ 250mm, and segmentation is more, and welding, polishing workload are big,
Welding deformation is big, and the later stage need to take time to adjust；The present invention makes：Panel transition circle is suitable, and plastic hyperbola, segmented panel is high
Degree reaches 600 ~ 800mm.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature " on " or D score can be with
It is the first and second feature directly contacts, or the first and second features are by intermediary mediate contact.And, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature are directly over second feature or oblique upper, or be merely representative of
Fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be
One feature is immediately below second feature or obliquely downward, or is merely representative of fisrt feature level height less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means to combine specific features, structure, material or spy that the embodiment or example are described
Point is contained at least one embodiment of the invention or example.In this manual, to the schematic representation of above-mentioned term not
Necessarily refer to identical embodiment or example.And, the specific features of description, structure, material or feature can be any
One or more embodiments or example in combine in an appropriate manner.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technology according to the present invention scheme and its
Inventive concept is subject to equivalent or change, should all be included within the scope of the present invention.
Claims (6)
1. a kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap, including frame（1）, be fixed on frame（1）Top
Motor（3）And controlled motor（3）The control cabinet of switch（2）, it is characterised in that：In the frame（1）Left side be provided with
Four roll bodies, up and down roller respectively moving up and down（6）, immovable fixing roller（7）And can move forward and backward
Two lateral movable rolls（8）, the fixing roller（7）It is fixed on support, the up and down roller（6）It is arranged on fixing roller
（7）Surface, the lateral movable roll（8）It is arranged on fixing roller（7）Front and rear both sides；The fixing roller（7）By slowing down
Device（4）With motor（3）It is connected.
2. the edge rolling for the shaping of high-speed rail bridge hyperbola pier cap according to claim 1 is mechanical, it is characterised in that：It is described
Up and down roller（6）By about two adjusters being arranged on above support（5）To adjust displacement.
3. the edge rolling for the shaping of high-speed rail bridge hyperbola pier cap according to claim 2 is mechanical, it is characterised in that：Institute
The front and rear both sides for stating support are respectively provided with two lateral adjustment devices（9）, by four lateral adjustment devices（9）It is lateral to adjust
Movable roll（8）Movable distance.
4. the edge rolling for the shaping of high-speed rail bridge hyperbola pier cap according to claim 3 is mechanical, it is characterised in that：It is described
Upper and lower adjuster（5）With lateral adjustment device（9）It is screw-rod structure, manually adjusts.
5. the edge rolling for the shaping of high-speed rail bridge hyperbola pier cap according to any one of claim 1 to 4 is mechanical, and it is special
Levy and be：The up and down roller（6）, fixing roller（7）With lateral movable roll（8）Can be according to panel（10）Hyperbolic size
To customize.
6. the edge rolling for the shaping of high-speed rail bridge hyperbola pier cap according to any one of claim 1 to 4 is mechanical, and it is special
Levy and be：The hyperbola panel（10）Size after launching is calculated by professional three-dimensional software, using under digital controlling plasma
Material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710124604.0A CN106825143A (en) | 2017-03-03 | 2017-03-03 | A kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710124604.0A CN106825143A (en) | 2017-03-03 | 2017-03-03 | A kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106825143A true CN106825143A (en) | 2017-06-13 |
Family
ID=59138062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710124604.0A Pending CN106825143A (en) | 2017-03-03 | 2017-03-03 | A kind of edge rolling machinery for the shaping of high-speed rail bridge hyperbola pier cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106825143A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0615301A (en) * | 1992-06-30 | 1994-01-25 | Aichi Steel Works Ltd | Forming method for shape steel |
| CN202180117U (en) * | 2011-07-06 | 2012-04-04 | 青岛环球集团股份有限公司 | Four-roll bending forming machine |
| CN102688916A (en) * | 2012-06-06 | 2012-09-26 | 中国核工业华兴建设有限公司 | Dome hyperboloid forming equipment |
| CN205341589U (en) * | 2015-12-10 | 2016-06-29 | 天津华创丽金属幕墙有限公司 | Large -scale radian panel hyperbolic make -up machine |
| CN205393237U (en) * | 2016-03-03 | 2016-07-27 | 浙江圣发雕塑艺术工程有限公司 | Plate bending machine |
-
2017
- 2017-03-03 CN CN201710124604.0A patent/CN106825143A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0615301A (en) * | 1992-06-30 | 1994-01-25 | Aichi Steel Works Ltd | Forming method for shape steel |
| CN202180117U (en) * | 2011-07-06 | 2012-04-04 | 青岛环球集团股份有限公司 | Four-roll bending forming machine |
| CN102688916A (en) * | 2012-06-06 | 2012-09-26 | 中国核工业华兴建设有限公司 | Dome hyperboloid forming equipment |
| CN205341589U (en) * | 2015-12-10 | 2016-06-29 | 天津华创丽金属幕墙有限公司 | Large -scale radian panel hyperbolic make -up machine |
| CN205393237U (en) * | 2016-03-03 | 2016-07-27 | 浙江圣发雕塑艺术工程有限公司 | Plate bending machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170613 |
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| RJ01 | Rejection of invention patent application after publication |