CN106809770B - Automatic turning device with adjustable transverse and longitudinal spacing of pallet fork - Google Patents
Automatic turning device with adjustable transverse and longitudinal spacing of pallet fork Download PDFInfo
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- CN106809770B CN106809770B CN201710118448.7A CN201710118448A CN106809770B CN 106809770 B CN106809770 B CN 106809770B CN 201710118448 A CN201710118448 A CN 201710118448A CN 106809770 B CN106809770 B CN 106809770B
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- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 229910000831 Steel Inorganic materials 0.000 claims description 21
- 239000010959 steel Substances 0.000 claims description 21
- 230000009471 action Effects 0.000 claims description 4
- 239000010720 hydraulic oil Substances 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/18—Load gripping or retaining means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07504—Accessories, e.g. for towing, charging, locking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/22—Hydraulic devices or systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明公开一种货叉横纵向间距可调的自动翻转装置,包括:夹紧机构、旋转机构、推举机构、底座;所述夹紧机构通过托板与所述旋转机构连接,所述夹紧机构通过液压油缸II与所述推举机构连接,所述推举机构安装在所述底座上;通过所述旋转机构实现所述夹紧机构的180°旋转,通过所述推举机构使所述夹紧机构和所述旋转机构绕所述平台轴90°翻转;本发明一种货叉横纵向间距可调的自动翻转装置通过控制系统控制运行具有结构简单、紧凑,自动化水平高,操作方便等显著优点,替代人力进行手动翻纸,大大提高生产效率,同时避免翻纸不齐等问题,节省劳动力减少生产成本。
The invention discloses an automatic overturning device with adjustable horizontal and vertical spacing of forks, comprising: a clamping mechanism, a rotating mechanism, a pushing mechanism and a base; the clamping mechanism is connected with the rotating mechanism through a pallet, and the clamping mechanism The mechanism is connected with the pushing mechanism through the hydraulic cylinder II, and the pushing mechanism is installed on the base; the 180° rotation of the clamping mechanism is realized by the rotating mechanism, and the clamping mechanism is made by the pushing mechanism. And the rotating mechanism is turned 90° around the platform axis; the automatic turning device with adjustable horizontal and vertical spacing of the forks of the present invention has the remarkable advantages of simple and compact structure, high automation level, convenient operation, etc. Substitute manpower for manual paper turning, greatly improving production efficiency, avoiding problems such as uneven turning of paper, saving labor and reducing production costs.
Description
技术领域technical field
本发明涉及一种能快速将纸堆翻转180度货叉间距可调的纸堆翻转装置,具体涉及一种货叉横纵向间距可调的自动翻转装置。The invention relates to a paper stack turning device capable of quickly turning a paper stack over 180 degrees with adjustable fork spacing, in particular to an automatic turning device with adjustable horizontal and longitudinal spacing of forks.
背景技术Background technique
随着社会的不断发展繁荣,印刷厂纸张印刷量逐倍增加,而目前多数印刷机只能进行单面印刷,而后再通过人力将纸张翻转过来进行反面印刷,由于人力翻转不仅效率低,还存在漏翻的现象,因此,提高翻转效率成为印刷行业一个重要方面。作为印刷辅助设备的翻转装置,不仅能够明显提高生产效率和产品质量,延长印刷机的寿命,而且还能改善管理流程并节省大量人力,尤其是货叉间距可调的设备更可以满足印刷厂对不同规格纸张的翻转要求,因此,印刷企业在单张纸印刷工序配置货叉间距可调的纸堆翻转装置已是大势所趋。With the continuous development and prosperity of the society, the printing volume of paper in the printing factory has doubled. At present, most printing machines can only print on one side, and then turn the paper over manually for reverse printing. Due to the low efficiency of manual turnover, there are also problems. Therefore, improving the turnover efficiency has become an important aspect of the printing industry. As a turning device for printing auxiliary equipment, it can not only significantly improve production efficiency and product quality, prolong the life of the printing machine, but also improve the management process and save a lot of manpower, especially the equipment with adjustable fork spacing can meet the needs of the printing factory. Due to the flipping requirements of different specifications of paper, it is a general trend for printing companies to configure a stack flipping device with adjustable fork spacing in the sheet-fed printing process.
发明内容SUMMARY OF THE INVENTION
本发明旨在解决上述问题,提供一种针对不同纸张规格较为快捷的翻转方案。The present invention aims to solve the above-mentioned problems, and provides a relatively quick inversion solution for different paper specifications.
为达到上述目的,本发明所采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:
一种货叉横纵向间距可调的自动翻转装置,包括:夹紧机构、旋转机构、推举机构、底座;所述夹紧机构通过托板与所述旋转机构连接,所述夹紧机构通过液压油缸III与所述推举机构连接,所述推举机构安装在所述底座上。An automatic overturning device with adjustable horizontal and vertical spacing of a fork, comprising: a clamping mechanism, a rotating mechanism, a pushing mechanism, and a base; the clamping mechanism is connected with the rotating mechanism through a pallet, and the clamping mechanism is hydraulically driven The oil cylinder III is connected with the pushing mechanism, and the pushing mechanism is installed on the base.
进一步的,所述夹紧机构包括:货叉、平台板、滑轨、液压油缸I、滚轮板I、夹杆、升降轨道、链座I、链座II、滚轮板II、链条、液压油缸II、连接杠、中板、链座III、滚轮I、滚轮II;所述货叉为长方形结构,两边焊接挡板,所述货叉有一对,面对面安装便于夹紧纸堆;所述平台板和所述升降轨道各有两件,所述平台板和所述升降轨道两两对称焊接成长方形结构,所述液压油缸II有两套,一套所述液压油缸II通过所述连接杠与上端的所述货叉连接,另一套所述液压油缸II通过所述连接杠与下端的所述货叉连接;所述夹杆有两套,分别对称安装在一对所述货叉之间,并与所述滚轮板I相连;所述滑轨有两条,所述滑轨焊接在所述升降轨道上,所述滚轮板I上固定有所述滚轮I,所述滚轮I置于所述滑轨中,所述液压油缸I底部通过所述中板固定在上、下两条所述滑轨中间,所述液压油缸I为双头油缸,其油缸杆分别有所述滚轮板I相连,通过同时调节油缸杆的长度实现所述夹杆横向夹紧不同型号大小的纸堆;所述滚轮板II有四套,其中两套所述滚轮板II分别与所述连接杠焊接,另外两套所述滚轮板II分别与所述货叉反对称的固定连接在一起;所述滚轮板II的一侧固定有所述滚轮II,所述滚轮II置于所述升降轨道中,与所述连接杠焊接的所述滚轮板II的另一侧焊接所述链座II,与所述货叉连接的所述滚轮板II的另一侧焊接所述链座III,所述链座I焊接在所述平台板上;所述链座I、所述链座II、所述链座III通过所述链条连接,实现所述货叉在所述升降轨道中上下移动,实现所述货叉纵向夹紧不同型号厚度的纸堆。Further, the clamping mechanism includes: a fork, a platform plate, a slide rail, a hydraulic cylinder I, a roller plate I, a clamp rod, a lifting rail, a chain seat I, a chain seat II, a roller plate II, a chain, and a hydraulic cylinder II , connecting bar, middle plate, chain seat III, roller I, roller II; the fork is a rectangular structure, with baffles welded on both sides, the forks have a pair, and they are installed face-to-face to facilitate clamping paper piles; the platform plate and Each of the lifting rails has two pieces, the platform plate and the lifting rail are symmetrically welded into a rectangular structure, there are two sets of the hydraulic cylinder II, and one set of the hydraulic cylinder II is connected to the upper end through the connecting rod. The fork is connected, and the other set of the hydraulic cylinder II is connected with the fork at the lower end through the connecting rod; there are two sets of the clamping rods, which are respectively symmetrically installed between a pair of the forks, and Connected with the roller plate I; there are two sliding rails, the sliding rails are welded on the lifting rail, the roller plate I is fixed with the roller I, and the roller I is placed on the sliding rail. In the rail, the bottom of the hydraulic cylinder I is fixed in the middle of the upper and lower sliding rails through the middle plate, and the hydraulic cylinder I is a double-headed cylinder, and its cylinder rod is connected with the roller plate I respectively, and is connected by the roller plate I. At the same time, adjusting the length of the oil cylinder rod enables the clamping rod to laterally clamp paper piles of different sizes; there are four sets of the roller plates II, two of which are welded to the connecting bars respectively, and the other two are welded to the connecting rods respectively. The roller plates II are respectively fixedly connected to the fork antisymmetrically; the roller plate II is fixed on one side of the roller plate II, and the roller II is placed in the lifting track and connected to the connecting bar. The other side of the welded roller plate II is welded with the chain seat II, the other side of the roller plate II connected with the fork is welded with the chain seat III, and the chain seat I is welded on the The platform plate; the chain base I, the chain base II, and the chain base III are connected by the chain, so that the fork can move up and down in the lifting track, and the longitudinal clamping of the fork can be different. Model thickness stack.
进一步的,所述旋转机构包括:托板、回转支承;所述托板与所述平台板和所述升降轨道焊接,所述回转支承通过螺栓固定在所述托板中心位置,所述回转支承采用蜗轮蜗杆结构,所述蜗轮为齿圈结构,安装在所述托板的中心,所述蜗杆驱动所述蜗轮,实现所述夹紧机构的180°旋转,同时所述蜗轮所述蜗杆的自锁性能保证述夹紧机构不回转,确保旋转精度。Further, the rotating mechanism includes: a supporting plate and a slewing bearing; the supporting plate is welded with the platform plate and the lifting rail, the slewing bearing is fixed at the center position of the supporting plate by bolts, and the slewing bearing is A worm gear and worm structure are adopted. The worm gear is a ring gear structure and is installed in the center of the pallet. The worm drives the worm wheel to realize 180° rotation of the clamping mechanism. The locking performance ensures that the clamping mechanism does not rotate and ensures the rotation accuracy.
进一步的,所述推举机构包括:支撑座、平台轴承、平台轴、连接板、液压油缸III;所述支撑座和所述液压油缸III固定于所述底座上,所述液压油缸III推拉所述连接板,使所述夹紧机构和所述旋转机构通过所述平台轴承绕所述平台轴翻转。Further, the pushing mechanism includes: a support base, a platform bearing, a platform shaft, a connecting plate, and a hydraulic cylinder III; the support base and the hydraulic cylinder III are fixed on the base, and the hydraulic cylinder III pushes and pulls the The connecting plate makes the clamping mechanism and the rotating mechanism invert around the platform axis through the platform bearing.
进一步的,所述底座包括:扁钢、方钢、万向轮;所述底座底面的所述方钢平行焊接成长方形结构,且四根短的所述方钢焊接成四立柱结构,所述扁钢焊接在四立柱结构的顶部,所述底座的底面下装有四套可折叠的万向轮,所述万向轮上安有自锁结构,实现整个装置的方便移动、可靠工作。Further, the base includes: flat steel, square steel, and universal wheel; the square steel on the bottom surface of the base is welded in parallel to a rectangular structure, and four short square steels are welded into a four-column structure. The flat steel is welded on the top of the four-column structure, and four sets of foldable universal wheels are installed under the bottom surface of the base.
进一步的,所述夹杆为三段结构,为上夹杆、中夹杆和下夹杆,所述中夹杆为中空结构,所述上夹杆和所述下夹杆连接弹簧,所述夹杆在所述滑轨中移动所述夹杆先横向夹紧纸堆,所述货叉再纵向夹紧纸堆,所述上夹杆和所述下夹杆受到所述货叉的压力时弹簧压缩进所述中夹杆的空腔内。Further, the clamping rod is a three-section structure, which is an upper clamping rod, a middle clamping rod and a lower clamping rod, the middle clamping rod is a hollow structure, the upper clamping rod and the lower clamping rod are connected with a spring, and the When the clamping rod moves in the sliding rail, the clamping rod first clamps the paper pile laterally, and the fork clamps the paper pile longitudinally. When the upper clamping rod and the lower clamping rod are pressed by the fork, the spring Compressed into the cavity of the middle clamp rod.
进一步的,所述滚轮板II钻有圆柱通孔,通过螺栓固定所述滚轮II,实现在所述升降轨道中上下移动时为滚动摩擦;所述液压油缸II推动所述连接杠带动所述滚轮板II运动,所述滚轮板II通过所述链条拉动对向所述滚轮板II运动,使两侧所述滚轮板II受力均匀,实现所述滚轮板II通过所述滚轮II在所述升降轨道中运动,实现所述货叉纵向间距可调。Further, the roller plate II is drilled with cylindrical through holes, and the roller II is fixed by bolts, so as to realize rolling friction when moving up and down in the lifting track; the hydraulic cylinder II pushes the connecting bar to drive the roller. Plate II moves, and the roller plate II is pulled by the chain to move opposite the roller plate II, so that the roller plate II on both sides is evenly stressed, so that the roller plate II can be lifted and lowered by the roller II. Moving in the track, the longitudinal spacing of the forks can be adjusted.
进一步的,所述旋转机构的所述托板焊接在所述平台板和所述升降轨道上,所述回转支承通过螺栓固定在所述托板中心位置,实现所述旋转机构既能承受轴向力又承受纵向力;所述回转支承与所述连接板焊接,所述连接板焊有加强筋,防止重载变形,所述支撑座有两套,其中一套与所述连接板相连,另外一套与所述扁钢相连,两套所述支撑座通过所述平台轴承和所述平台轴连接在一起。Further, the supporting plate of the rotating mechanism is welded on the platform plate and the lifting rail, and the slewing bearing is fixed at the center of the supporting plate by bolts, so that the rotating mechanism can bear the axial direction. The slewing bearing is welded with the connecting plate, and the connecting plate is welded with reinforcing ribs to prevent deformation under heavy load. The support seat has two sets, one of which is connected to the connecting plate, and the other One set is connected with the flat steel, and two sets of the support seats are connected together through the platform bearing and the platform shaft.
进一步的,所述推举机构的所述液压油缸III的底座通过耳环、耳轴结构与所述底座的底部相连,所述液压油缸III的油缸杆通过耳环、耳轴结构与所述连接板连接,所述液压油缸 III推动所述连接板实现所述夹紧机构和所述旋转机构绕所述平台轴的90°翻转。Further, the base of the described hydraulic cylinder III of the pushing mechanism is connected with the bottom of the base through earrings and a trunnion structure, and the oil cylinder rod of the hydraulic cylinder III is connected with the connecting plate through the earrings and the trunnion structure, The hydraulic cylinder III pushes the connecting plate to realize 90° inversion of the clamping mechanism and the rotating mechanism around the platform axis.
进一步的,所述底座的骨架为所述方钢,所述底座的尾部有配重结构,防止重载情况下整个装置的结构变形。Further, the skeleton of the base is the square steel, and the tail of the base is provided with a counterweight structure to prevent structural deformation of the entire device under heavy load.
进一步的,本发明一种货叉横纵向间距可调的自动翻转装置还包括一套控制系统,所述控制系统调节电机转速及方向,控制所述液压油缸I、液压油缸II、液压油缸III的推拉动作在不同速度和方向间进行,并收集电机信息、传感器信息,实现并控制运行;所述控制系统配有溢流阀,防止所述液压油缸I、液压油缸II、液压油缸III推拉过度对机器、纸堆造成损坏。Further, an automatic turning device with adjustable horizontal and vertical spacing of the forks of the present invention also includes a control system, the control system adjusts the motor speed and direction, and controls the hydraulic cylinder I, hydraulic cylinder II, and hydraulic cylinder III. The push-pull action is carried out between different speeds and directions, and the motor information and sensor information are collected to realize and control the operation; the control system is equipped with a relief valve to prevent the hydraulic cylinder I, hydraulic cylinder II, and hydraulic cylinder III from being pushed and pulled excessively. Damage to machines, stacks of paper.
本发明一种货叉横纵向间距可调的自动翻转装置的试验方法具体步骤如下:打开所述底座下方的可折叠的所述万向轮,将整个装置移动到进行纸堆翻转的位置后将所述万向轮折叠,使整个装置平稳可靠;首先将纸堆放置在所述货叉上,对所述底座的尾部的配重结构进行配重,防止重载情况下整个装置的结构变形,所述控制系统调节所述液压油缸III的速率及方向,从而使推举动作在不同速度间进行,并收集电机信息、传感器信息,实现并控制运行,所述液压油缸I拉动所述滚轮板I在所述滑轨中做相向运动,所述滚轮板I带动所述夹杆直至横向夹紧纸堆,根据不同型号纸堆的尺寸实现所述夹紧机构的夹杆间距的横向调节;所述液压油缸II推动所述连接杠,所述连接杠与所述滚轮板II相连,所述滚轮板II通过所述链条拉动对向所述滚轮板II,进而带动所述货叉做相向运动,直至纵向夹紧纸堆,根据需要翻转纸堆的厚度实现所述夹紧机构的货叉间距纵向调节;启动所述液压油缸III推动所述夹紧机构通过所述平台轴承、所述支撑座使其绕所述平台轴向上做90度翻转,通过蜗杆驱动蜗轮使所述夹紧机构使其以所述回转支承为圆心做180度旋转,再次启动所述液压油缸III拉动所述夹紧机构向下翻转90度,启动所述液压油缸II通过所述连接杠使所述货叉向相反方向运动,将纸堆向下放至地面;启动所述液压油缸I,通过所述滚轮板I使所述夹杆向相反方向运动,解除纸堆的横向压紧力,将纸堆取出,最终自动实现纸堆翻转180度。The specific steps of the test method of the automatic turning device with adjustable horizontal and vertical spacing of the forks of the present invention are as follows: open the foldable universal wheel under the base, move the whole device to the position where the paper stack is turned The universal wheel is folded, so that the whole device is stable and reliable; first, the paper stack is placed on the fork, and the counterweight structure at the tail of the base is counterweighted to prevent the structural deformation of the entire device under heavy load. The control system adjusts the speed and direction of the hydraulic cylinder III, so that the pushing action is carried out at different speeds, and collects motor information and sensor information to realize and control the operation, and the hydraulic cylinder I pulls the roller plate I in the Do opposite movement in described slide rail, described
附图说明Description of drawings
图1:本发明一种货叉横纵向间距可调的自动翻转装置轴测图I;Fig. 1: Axonometric view I of an automatic turning device with adjustable horizontal and vertical spacing of a fork of the present invention;
图2:本发明一种货叉横纵向间距可调的自动翻转装置轴测图II;Figure 2: Axonometric view II of an automatic turning device with adjustable horizontal and vertical spacing of forks according to the present invention;
图3:本发明一种货叉横纵向间距可调的自动翻转装置夹紧机构轴测图;Figure 3: Axonometric view of the clamping mechanism of an automatic turning device with adjustable horizontal and vertical spacing of forks according to the present invention;
图4:本发明一种货叉横纵向间距可调的自动翻转装置旋转机构轴测图;Figure 4: Axonometric view of the rotating mechanism of an automatic turning device with adjustable horizontal and vertical spacing of forks according to the present invention;
图5:本发明一种货叉横纵向间距可调的自动翻转装置推举机构及底座轴测图;Fig. 5: Axonometric view of the pushing mechanism and the base of an automatic overturning device with adjustable horizontal and vertical spacing of forks according to the present invention;
图6:本发明一种货叉横纵向间距可调的自动翻转装置滚轮板I局部侧视图;Figure 6: Partial side view of roller plate I of an automatic turning device with adjustable horizontal and vertical spacing of a fork of the present invention;
图7:本发明一种货叉横纵向间距可调的自动翻转装置滚轮板II局部侧视图;Figure 7: Partial side view of roller plate II of an automatic turning device with adjustable fork horizontal and vertical spacing according to the present invention;
图中:1-夹紧机构,2-旋转机构,3-推举机构,4-底座,101-货叉,102-平台板,103-滑轨,104-液压油缸I,105-滚轮板I,106-夹杆,107-升降轨道,108-链座I,109-链座II,110-滚轮板II,111-链条,112-液压油缸II,113-连接杠,114-中板,115-链座III,116-滚轮I,117-滚轮II,201-托板,202-回转支承,301-支撑座,302-平台轴承,303-平台轴,304-连接板,305- 液压油缸III,401-扁钢,402-方钢,403-万向轮。In the figure: 1- Clamping mechanism, 2- Rotating mechanism, 3- Pushing mechanism, 4- Base, 101- Fork, 102- Platform plate, 103- Slide rail, 104- Hydraulic cylinder I, 105- Roller plate I, 106-Clamping rod, 107-Lifting track, 108-Chain base I, 109-Chain base II, 110-Roller plate II, 111-Chain, 112-Hydraulic cylinder II, 113-Connecting bar, 114-Middle plate, 115- Chain Block III, 116-Roller I, 117-Roller II, 201-Pallet, 202-Slewing Ring, 301-Support Block, 302-Platform Bearing, 303-Platform Shaft, 304-Connecting Plate, 305-Hydraulic Cylinder III, 401-Flat steel, 402-Square steel, 403-Universal wheel.
具体实施方式Detailed ways
下面结合附图对本发明做进一步描述。The present invention will be further described below with reference to the accompanying drawings.
如图1、2、3、4、5、6、7、所示,一种货叉横纵向间距可调的自动翻转装置,包括:夹紧机构1、旋转机构2、推举机构3、底座4;所述夹紧机构1通过托板201与所述旋转机构2连接,所述夹紧机构1通过液压油缸III305与所述推举机构3连接,所述推举机构3安装在所述底座4上;所述夹紧机构1包括:货叉101、平台板102、滑轨103、液压油缸I104、滚轮板I105、夹杆106、升降轨道107、链座I108、链座II109、滚轮板II110、链条111、液压油缸II112、连接杠113、中板114、链座III115、滚轮I116、滚轮II117;所述货叉101为长方形结构,两边焊接挡板,所述货叉101有一对,面对面安装便于夹紧纸堆;所述平台板 102和所述升降轨道107各有两件,所述平台板102和所述升降轨道107两两对称焊接成长方形结构,所述液压油缸II112有两套,一套所述液压油缸II112通过所述连接杠113与上端的所述货叉101连接,另一套所述液压油缸II112通过所述连接杠113与下端的所述货叉101 连接;所述夹杆106有两套,分别对称安装在一对所述货叉101之间,并与所述滚轮板I105 相连;所述滑轨103有两条,所述滑轨103焊接在所述升降轨道107上,所述滚轮板I105上固定有所述滚轮I116,所述滚轮I116置于所述滑轨103中,所述液压油缸I104底部通过所述中板114固定在上、下两条所述滑轨103中间,所述液压油缸I104为双头油缸,其油缸杆分别有所述滚轮板I105相连,通过同时调节油缸杆的长度实现所述夹杆106横向夹紧不同型号大小的纸堆;所述滚轮板II110有四套,其中两套所述滚轮板II110分别与所述连接杠113 焊接,另外两套所述滚轮板II110分别与所述货叉101反对称的固定连接连接在一起;所述滚轮板II110的一侧固定有所述滚轮II117,所述滚轮II117置于所述升降轨道107中,与所述连接杠113焊接的所述滚轮板II110的另一侧焊接所述链座II109,与所述货叉101连接的所述滚轮板II110的另一侧焊接所述链座III115,所述链座I108焊接在所述平台板102上;所述链座I108、所述链座II109、所述链座III115通过所述链条111连接,实现所述货叉101在所述升降轨道107中上下移动,实现所述货叉101纵向夹紧不同型号厚度的纸堆;所述旋转机构2包括:托板201、回转支承202;所述托板201与所述平台板102和所述升降轨道107焊接,所述回转支承202通过螺栓固定在所述托板201中心位置,所述回转支承202采用蜗轮蜗杆结构,所述蜗轮为齿圈结构,安装在所述托板201的中心,所述蜗杆驱动所述蜗轮,实现所述夹紧机构1的180°旋转,同时所述蜗轮所述蜗杆的自锁性能保证述夹紧机构1不回转,确保旋转精度;所述推举机构3包括:支撑座301、平台轴承302、平台轴303、连接板304、液压油缸III305;所述支撑座301和所述液压油缸III305固定于所述底座4上,所述液压油缸III305推拉所述连接板304,使所述夹紧机构1和所述旋转机构2通过所述平台轴承302 绕所述平台轴303翻转;所述底座4包括:扁钢401、方钢402、万向轮403;所述底座4底面的所述方钢402平行焊接成长方形结构,且四根短的所述方钢402焊接成四立柱结构,所述扁钢401焊接在四立柱结构的顶部,所述底座4的底面下装有四套可折叠的万向轮403,所述万向轮403上安有自锁结构,实现整个装置的方便移动、可靠工作。As shown in Figures 1, 2, 3, 4, 5, 6, and 7, an automatic overturning device with adjustable horizontal and vertical spacing of forks includes: a
如图1、2、3、4、5、6、7所示,本发明一种货叉横纵向间距可调的自动翻转装置的试验方法具体步骤如下:打开所述底座4下方的可折叠的所述万向轮403,将整个装置移动到进行纸堆翻转的位置后将所述万向轮403折叠,使整个装置平稳可靠;首先将纸堆放置在所述货叉101上,对所述底座4的尾部的配重结构进行配重,防止重载情况下整个装置的结构变形,所述控制系统调节所述液压油缸III305的速率及方向,从而使推举动作在不同速度间进行,并收集电机信息、传感器信息,实现并控制运行,所述液压油缸I104拉动所述滚轮板 I105在所述滑轨103中做相向运动,所述滚轮板I105带动所述夹杆106直至横向夹紧纸堆,根据不同型号纸堆的尺寸实现所述夹紧机构1的夹杆106间距的横向调节;所述液压油缸 II112推动所述连接杠113,所述连接杠113与所述滚轮板II110相连,所述滚轮板II110通过所述链条111拉动对向所述滚轮板II110,进而带动所述货叉101做相向运动,直至纵向夹紧纸堆,根据需要翻转纸堆的厚度实现所述夹紧机构1的货叉101间距纵向调节;启动所述液压油缸III305推动所述夹紧机构1通过所述平台轴承302、所述支撑座301使其绕所述平台轴303向上做90度翻转,通过蜗杆驱动蜗轮使所述夹紧机构1使其以所述回转支承202为圆心做180度旋转,再次启动所述液压油缸III305拉动所述夹紧机构1向下翻转90度,启动所述液压油缸II112通过所述连接杠113使所述货叉101向相反方向运动,将纸堆向下放至地面;启动所述液压油缸I104,通过所述滚轮板I105使所述夹杆106向相反方向运动,解除纸堆的横向压紧力,将纸堆取出,最终自动实现纸堆翻转180度。As shown in Figures 1, 2, 3, 4, 5, 6, and 7, the specific steps of a test method of an automatic turning device with adjustable fork horizontal and vertical spacing of the present invention are as follows: open the foldable under the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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