WO2018223610A1 - Assistive fixture for mounting reinforcement material - Google Patents

Assistive fixture for mounting reinforcement material Download PDF

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Publication number
WO2018223610A1
WO2018223610A1 PCT/CN2017/111445 CN2017111445W WO2018223610A1 WO 2018223610 A1 WO2018223610 A1 WO 2018223610A1 CN 2017111445 W CN2017111445 W CN 2017111445W WO 2018223610 A1 WO2018223610 A1 WO 2018223610A1
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WO
WIPO (PCT)
Prior art keywords
lifting
lifting platform
connecting plate
auxiliary tool
reinforcing material
Prior art date
Application number
PCT/CN2017/111445
Other languages
French (fr)
Chinese (zh)
Inventor
刘贵红
叶彬
杨毅强
Original Assignee
广船国际有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广船国际有限公司 filed Critical 广船国际有限公司
Publication of WO2018223610A1 publication Critical patent/WO2018223610A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details

Definitions

  • the utility model relates to the technical field of reinforcing material installation, in particular to an auxiliary tooling for installing reinforcing materials.
  • the object of the present invention is to provide an auxiliary tool for mounting a reinforcing material, which has a large force when jacking up the reinforcing material.
  • an auxiliary tool for installing reinforcements including:
  • the base being movable
  • a lifting device comprising a lifting platform and a transmission assembly, the lifting platform being movable Mounted on one side of the mounting bracket, the transmission assembly includes a jacking rod, a transmission gear disposed on the jacking rod, and a transmission chain that cooperates with the transmission gear, one end of the transmission chain The lifting platform is connected, and the other end is fixedly connected with the mounting bracket;
  • a driving device connected to the jacking rod for controlling the lifting and lowering of the jacking rod.
  • the mounting bracket includes two supporting portions spaced apart from the base, the lifting rod is located between the two supporting portions, and the jacking
  • the upper end of the rod is provided with a supporting crossbar, and two ends of the supporting crossbar are respectively provided with one of the transmission gears, and each of the transmission gears is respectively matched with one of the transmission chains, and the two transmission chains are respectively
  • the connection points of the lifting platform are arranged at intervals.
  • a side of the mounting frame facing away from the lifting platform is provided with reinforcing channel steel, and two ends of the reinforcing channel steel are respectively connected with the supporting portion, the transmission One end of the chain away from the lifting platform is respectively connected to the reinforcing channel steel.
  • the driving device includes a jack for controlling the lifting and lowering of the jacking rod, and a control rod for controlling the working of the jack, the lever is located at the supporting portion facing away from the lifting and lowering One side of the platform.
  • the lifting platform includes a platform body and a connecting portion
  • the connecting portion includes a first connecting plate and a second perpendicularly connected to both ends of the first connecting plate respectively a connecting plate
  • the platform body is fixedly connected to the second connecting plate
  • the second connecting plate is movably connected to the supporting portion
  • the first connecting plate is connected to the transmission chain.
  • the two connecting plates are respectively provided with rollers on a side close to the supporting portion, and the two supporting portions are vertically arranged in the vertical direction.
  • a guide rail is provided that cooperates with the roller.
  • each of the second Two of the rollers are spaced apart on the connecting plate.
  • the guide rails are respectively provided with limit portions at both ends in the vertical direction thereof.
  • the connecting portion further includes a third connecting plate disposed on a side of the first connecting plate near the platform body, and the two ends of the third connecting plate are respectively Connected to the second connecting plate, the second connecting plate and/or the third connecting plate are connected to the platform body by a diagonal bracing.
  • the bottom of the base and the side close to the lifting platform are spaced apart from each other with two directional wheels, and the bottom of the base is spaced apart from the side of the lifting platform.
  • the utility model has the beneficial effects that: in the auxiliary tooling for installing the reinforcing material of the utility model, the reinforcing material is placed on the lifting platform, the transmission gear provided on the lifting rod is matched with the transmission chain, and the driving device controls the lifting rod to rise.
  • the jacking rod acts on the transmission gear, and the driving chain pulls up the lifting platform under the action of the transmission gear, thereby lifting the lifting platform together with the reinforcing material to the position to be installed.
  • the force when jacking up the reinforcing material is large.
  • the auxiliary tooling for installing the reinforcing material of the utility model can reduce the use time of the important production resources such as the crane and the forklift during the operation process, reduce the labor consumption during the process of installing the reinforcing material, and improve the installation efficiency of the reinforcing material.
  • FIG. 1 is a perspective view showing a first perspective view of an auxiliary tool for mounting a reinforcing material according to an embodiment of the present invention.
  • FIG. 2 is a perspective view of a second perspective view of an auxiliary tool for mounting a reinforcing material according to an embodiment of the present invention.
  • lifting device 31, lifting platform; 311, platform body; 312, connecting portion; 313, diagonal bracing; 32, transmission components; 321, lifting rod; 322, transmission gear; 323, transmission chain; Rod
  • connection In the description of the present invention, the terms "connected”, “connected”, and “fixed” are to be understood broadly, and may be, for example, a fixed connection, a detachable connection, or a Integral; can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, which can be the internal communication of two elements or the interaction of two elements.
  • intermediate medium which can be the internal communication of two elements or the interaction of two elements.
  • the auxiliary tool for installing the reinforcing material of the present invention comprises: a base 1, the base 1 is movable; a mounting bracket 2, the mounting bracket 2 is mounted On the base 1; a lifting device 3, the lifting device 3 includes a lifting platform 31 and a transmission assembly 32, The lifting platform 31 is movably mounted on one side of the mounting bracket 2, and the transmission assembly 32 includes a jacking rod 321, a transmission gear 322 disposed on the jacking rod 321, and a coupling with the transmission gear 322.
  • a drive chain 323, one end of the drive chain 323 is connected to the lifting platform 31, and the other end is fixedly connected with the mounting bracket 2; a driving device 4 is connected with the jacking rod 321 for controlling the jacking
  • the rod 321 is raised and lowered.
  • the reinforcing material is placed on the lifting platform 31, and the transmission gear 322 provided on the lifting rod 321 is matched with the transmission chain 323, and when the driving device 4 controls the lifting rod 321 to rise,
  • the transmission chain 323 pulls up the lifting platform 31 under the action of the transmission gear 322, thereby lifting the lifting platform 31 together with the reinforcing material to the position to be installed, and then welding the reinforcing material.
  • the jacking rod 321 rises, it directly acts on the transmission gear 322, and the force of the jacking lifting platform 31 is increased.
  • the auxiliary tooling for installing the reinforcing material of the embodiment the use time of the important production resources such as the crane and the forklift can be reduced during the operation process, the labor consumption in the process of installing the reinforcing material is reduced, and the installation efficiency of the reinforcing material is improved.
  • the transmission gear 322 can be replaced with a movable pulley, and correspondingly, the transmission chain 323 is replaced with a steel traction rope.
  • the transmission chain 323 is coupled to the lifting platform 31 such that the resistance received when the lifting platform 31 is raised is relatively small.
  • the mounting bracket 2 includes two supporting portions 21 spaced apart from each other on the base 1.
  • the jacking rod 321 is located between the two supporting portions 21, and the upper end of the jacking rod 321 is provided with a supporting cross.
  • a rod 324, two ends of the supporting crossbar 324 are respectively provided with one of the transmission gears 322, and each of the transmission gears 322 is respectively engaged with one of the transmission chains 323, and the two transmission chains 323 and the lifting
  • the connection points of the platform 31 are arranged at intervals.
  • the two sets of transmission gears 322 are used to cooperate with the transmission chain 323.
  • the energy consumption of the driving device 4 when the lifting rod 321 is raised can be reduced.
  • the lifting platform 31 can be stably raised and lowered to improve the lifting and reinforcing material. Stability, avoiding reinforcement from lifting platform 31 Slide down.
  • a side of the mounting bracket 2 facing away from the lifting platform 31 is provided with a reinforcing channel 22, and two ends of the reinforcing channel 22 are respectively connected with the supporting portion 21, and the two transmission chains are respectively connected.
  • One end of the 323 remote from the lifting platform 31 is connected to the reinforcing channel 22, respectively.
  • the reinforcing channel 22 and the supporting portion 21 may be welded or may be connected by bolts.
  • a reinforcing channel 22 is provided to provide a suitable fixing position for the fixed end of the transmission chain 323.
  • One end of the transmission chain 323 is perpendicularly connected to the reinforcing channel 22, and the other end is vertically connected to the lifting platform 31, that is, the transmission chain 323 and the transmission gear 322.
  • the radial direction is at the same level, reducing the transmission resistance.
  • the driving device 4 includes a jack 41 that controls the lifting and lowering of the jacking lever 321 and a control lever 42 that controls the operation of the jack 41.
  • the lever 42 is located on a side of the supporting portion 21 facing away from the lifting platform 31.
  • the lever 42 is provided with a pull handle, and the lever 42 is disposed on a side of the support portion 21 facing away from the lifting platform 31 to facilitate the operation of the lever 42.
  • the jack 41 in this embodiment is a hydraulic jack, and the control rod 42 cooperates with the jack 41 to lift the jacking rod 321 so that the lifting platform 31 rises to the position where the reinforcing material is to be installed; when the lifting platform 31 needs to be lowered,
  • the pressure relief valve of the jack 41 can be opened, and the connection mode and working principle between the control rod 42 and the control jack 41 are all prior art, and are not described herein again.
  • the jacking lever 321 can also be driven up and down by a motor driving method.
  • the lifting platform 31 includes a platform body 311 and a connecting portion 312, and the connecting portion 312 includes a first connecting plate and a second connecting plate respectively perpendicularly connected to both ends of the first connecting plate, the platform The body 311 is fixedly connected to the second connecting plate, and the second connecting plate is live with the supporting portion 21
  • the first connecting plate is connected to the transmission chain 323. As shown in FIGS. 1 and 2, there is a gap between the two second connecting plates and the supporting portion 21 adjacent thereto to facilitate the lifting of the lifting platform 31.
  • the present embodiment upgrades the sliding friction between the lifting platform 31 and the supporting portion 21 into rolling friction.
  • two sides of the two connecting plates are respectively disposed on the side of the supporting portion 21, and rollers are disposed on the two supporting portions 21 in the vertical direction. 211.
  • the guide rail 211 is a groove structure, and the axial direction of the roller is perpendicular to the second connecting plate, that is, the outer circumference of the roller is in direct contact with the two side walls of the guide rail 211.
  • the axial direction of the roller may be parallel to the second connecting plate, that is, the outer circumference of the roller is only in contact with the bottom of the guide rail 211, thereby reducing the contact area between the roller and the guide rail 211, thereby reducing frictional resistance. .
  • two of the rollers are spaced apart from each other on the second connecting plate in the vertical direction to make the lifting platform 31 lift more smoothly.
  • a limit portion (not shown) is respectively disposed at both ends of the rail 211 along the vertical direction thereof.
  • the connecting portion 312 further includes a third connecting plate disposed on a side of the first connecting plate near the platform body 311, and two ends of the third connecting plate are respectively connected to the second connecting plate,
  • the second connecting plate and/or the third connecting plate are connected to the platform body 311 by a bracing 313.
  • the load bearing of the platform body 311 can be increased.
  • two directional wheels 11 are disposed at a bottom of the base 1 and adjacent to the side of the lifting platform 31.
  • the bottom of the base 1 and the side away from the lifting platform 31 are spaced apart from each other.
  • the universal wheel 12 is used to facilitate the steering of the controller when the auxiliary tooling for the reinforcing material is pushed.
  • the mounting bracket 2 is located on one side of the control rod 42 and is further provided with a push handle (not shown), and one end of the handle and the support portion 21 welded, the other end is welded to the base 1.
  • the auxiliary tooling can be reused to save costs.
  • an embodiment means that a specific feature, structure, material or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention.
  • the schematic representation of the above terms does not necessarily refer to the same embodiment.
  • the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

An assistive fixture for mounting a reinforcement material comprises: a base (1), wherein the base (1) is movable; a mounting frame (2) mounted on the base (1); a lifting device (3), comprising a lifting platform (31) and a transmission assembly (32), wherein the lifting platform (31) is movably mounted at one side of the mounting frame (2), the transmission assembly (32) comprises a lifting rod (321), a transmission gear (322) disposed on the lifting rod (321), and a transmission chain (323) engaging with the transmission gear (322), one end of the transmission chain (323) is connected to the lifting platform (31), and the other end is fixedly connected to the mounting frame (2); and a driving device (4), connected to the lifting rod (321) and used for controlling lifting of the lifting rod (321). The assistive fixture for mounting a reinforcement material can exert a strong force in lifting of a reinforcement material.

Description

安装加强材用辅助工装Auxiliary tool for installing reinforcement 技术领域Technical field
本实用新型涉及加强材安装技术领域,具体涉及一种安装加强材用辅助工装。The utility model relates to the technical field of reinforcing material installation, in particular to an auxiliary tooling for installing reinforcing materials.
背景技术Background technique
现阶段,在安装大型片体部件等加强材的时候,需要长时间使用吊机或者叉车以及大量人手等长时间配合才能使得加强材准确安装。该安装方式存在以下缺陷:At this stage, when installing large-sized sheet metal parts and the like, it is necessary to use a crane or a forklift for a long time, and a large number of human hands and the like for a long time to make the reinforcing material accurately installed. This installation method has the following defects:
(一)、吊机或者叉车以及大量人手等长时间的配合安装加强材,极大地占用了吊机和叉车等重要生产资源;(1) Long-term cooperation with cranes or forklifts and a large number of people to install reinforcing materials, which greatly occupy important production resources such as cranes and forklifts;
(二)、在安装加强材的过程中需要耗费较多的人力物力,造成企业生产成本的增加。(2) In the process of installing the reinforcing materials, it takes a lot of manpower and material resources, resulting in an increase in the production cost of the enterprise.
实用新型内容Utility model content
本实用新型的目的在于:提供一种安装加强材用辅助工装,其顶升加强材时的作用力大。The object of the present invention is to provide an auxiliary tool for mounting a reinforcing material, which has a large force when jacking up the reinforcing material.
为达上述目的,本实用新型采用以下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
提供一种安装加强材用辅助工装,包括:Provides an auxiliary tool for installing reinforcements, including:
底座,所述底座可移动;a base, the base being movable;
安装架,所述安装架安装在所述底座上;a mounting bracket mounted on the base;
升降装置,所述升降装置包括升降平台和传动组件,所述升降平台可移动 安装于所述安装架的一侧,所述传动组件包括顶升杆、设置在所述顶升杆上的传动齿轮以及与所述传动齿轮相配合的传动链条,所述传动链条的一端与所述升降平台连接,另一端与所述安装架固定连接;a lifting device comprising a lifting platform and a transmission assembly, the lifting platform being movable Mounted on one side of the mounting bracket, the transmission assembly includes a jacking rod, a transmission gear disposed on the jacking rod, and a transmission chain that cooperates with the transmission gear, one end of the transmission chain The lifting platform is connected, and the other end is fixedly connected with the mounting bracket;
驱动装置,与所述顶升杆连接,用以控制所述顶升杆升降。And a driving device connected to the jacking rod for controlling the lifting and lowering of the jacking rod.
作为安装加强材用辅助工装的一种优选方案,所述安装架包括两个间隔设置在所述底座上的支撑部,所述顶升杆位于两个所述支撑部之间,所述顶升杆的上端设置有支撑横杆,所述支撑横杆的两端分别设置有一个所述传动齿轮,每一所述传动齿轮分别与一个所述传动链条配合,两个所述传动链条与所述升降平台的连接点呈间隔设置。As a preferred embodiment of the auxiliary tool for installing the reinforcing material, the mounting bracket includes two supporting portions spaced apart from the base, the lifting rod is located between the two supporting portions, and the jacking The upper end of the rod is provided with a supporting crossbar, and two ends of the supporting crossbar are respectively provided with one of the transmission gears, and each of the transmission gears is respectively matched with one of the transmission chains, and the two transmission chains are respectively The connection points of the lifting platform are arranged at intervals.
作为安装加强材用辅助工装的一种优选方案,所述安装架背离所述升降平台的一侧设置有加强槽钢,所述加强槽钢的两端分别与所述支撑部连接,所述传动链条远离所述升降平台的一端分别与所述加强槽钢连接。As a preferred solution for the auxiliary tool for installing the reinforcing material, a side of the mounting frame facing away from the lifting platform is provided with reinforcing channel steel, and two ends of the reinforcing channel steel are respectively connected with the supporting portion, the transmission One end of the chain away from the lifting platform is respectively connected to the reinforcing channel steel.
作为安装加强材用辅助工装的一种优选方案,所述驱动装置包括控制所述顶升杆升降的千斤顶和控制所述千斤顶工作的控制杆,所述控制杆位于所述支撑部背离所述升降平台的一侧。As a preferred embodiment of the auxiliary tool for installing the reinforcing material, the driving device includes a jack for controlling the lifting and lowering of the jacking rod, and a control rod for controlling the working of the jack, the lever is located at the supporting portion facing away from the lifting and lowering One side of the platform.
作为安装加强材用辅助工装的一种优选方案,所述升降平台包括平台本体和连接部,所述连接部包括第一连接板和分别与所述第一连接板的两端垂直连接的第二连接板,所述平台本体与所述第二连接板固定连接,所述第二连接板与所述支撑部活动连接,所述第一连接板与所述传动链条连接。As a preferred solution for installing the auxiliary tool for reinforcing material, the lifting platform includes a platform body and a connecting portion, and the connecting portion includes a first connecting plate and a second perpendicularly connected to both ends of the first connecting plate respectively a connecting plate, the platform body is fixedly connected to the second connecting plate, the second connecting plate is movably connected to the supporting portion, and the first connecting plate is connected to the transmission chain.
作为安装加强材用辅助工装的一种优选方案,两个所述第二连接板靠近所述支撑部的一侧分别设置有滚轮,沿竖直方向,两个所述支撑部上沿竖直方向设置有与所述滚轮相配合的导轨。As a preferred embodiment of the auxiliary tool for mounting the reinforcing material, the two connecting plates are respectively provided with rollers on a side close to the supporting portion, and the two supporting portions are vertically arranged in the vertical direction. A guide rail is provided that cooperates with the roller.
作为安装加强材用辅助工装的一种优选方案,沿竖直方向,每个所述第二 连接板上间隔设置有两个所述滚轮。As a preferred embodiment of the auxiliary tool for mounting the reinforcing material, in the vertical direction, each of the second Two of the rollers are spaced apart on the connecting plate.
作为安装加强材用辅助工装的一种优选方案,所述导轨沿其竖直方向的两端分别设置有限位部。As a preferred embodiment of the auxiliary work tool for mounting the reinforcing material, the guide rails are respectively provided with limit portions at both ends in the vertical direction thereof.
作为安装加强材用辅助工装的一种优选方案,所述连接部还包括设置在所述第一连接板靠近所述平台本体一侧的第三连接板,所述第三连接板的两端分别与所述第二连接板连接,所述第二连接板和/或所述第三连接板通过斜撑与所述平台本体连接。As a preferred solution for the auxiliary tool for installing the reinforcing material, the connecting portion further includes a third connecting plate disposed on a side of the first connecting plate near the platform body, and the two ends of the third connecting plate are respectively Connected to the second connecting plate, the second connecting plate and/or the third connecting plate are connected to the platform body by a diagonal bracing.
作为安装加强材用辅助工装的一种优选方案,所述底座的底部且靠近所述升降平台的一侧间隔设置有两个定向轮,所述底座的底部且远离所述升降平台的一侧间隔设置有两个万向轮。As a preferred solution for the auxiliary tool for installing the reinforcing material, the bottom of the base and the side close to the lifting platform are spaced apart from each other with two directional wheels, and the bottom of the base is spaced apart from the side of the lifting platform. There are two universal wheels set.
本实用新型的有益效果为:本实用新型的安装加强材用辅助工装中,加强材置于升降平台上,顶升杆上设置的传动齿轮与传动链条相配合,驱动装置控制顶升杆上升时,顶升杆作用于传动齿轮,传动链条在传动齿轮的作用下向上拉升升降平台,从而实现将升降平台连同加强材一起顶升至待安装位置。顶升加强材时的作用力大。采用本实用新型的安装加强材用辅助工装,可以减少作业过程对吊机、叉车等重要生产资源的使用时间,减少安装加强材过程中的人力消耗,提高了加强材的安装效率。The utility model has the beneficial effects that: in the auxiliary tooling for installing the reinforcing material of the utility model, the reinforcing material is placed on the lifting platform, the transmission gear provided on the lifting rod is matched with the transmission chain, and the driving device controls the lifting rod to rise. The jacking rod acts on the transmission gear, and the driving chain pulls up the lifting platform under the action of the transmission gear, thereby lifting the lifting platform together with the reinforcing material to the position to be installed. The force when jacking up the reinforcing material is large. The auxiliary tooling for installing the reinforcing material of the utility model can reduce the use time of the important production resources such as the crane and the forklift during the operation process, reduce the labor consumption during the process of installing the reinforcing material, and improve the installation efficiency of the reinforcing material.
附图说明DRAWINGS
下面根据附图和实施例对本实用新型作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
图1为本实用新型实施例所述的安装加强材用辅助工装的第一视角的立体结构示意图。1 is a perspective view showing a first perspective view of an auxiliary tool for mounting a reinforcing material according to an embodiment of the present invention.
图2为本实用新型实施例所述的安装加强材用辅助工装的第二视角的立体 结构示意图。2 is a perspective view of a second perspective view of an auxiliary tool for mounting a reinforcing material according to an embodiment of the present invention; Schematic.
图中:In the picture:
1、底座;11、定向轮;12、万向轮;1, the base; 11, directional wheel; 12, universal wheel;
2、安装架;21、支撑部;211、导轨;22、加强槽钢;2, the mounting frame; 21, the support portion; 211, the guide rail; 22, the reinforcement channel;
3、升降装置;31、升降平台;311、平台本体;312、连接部;313、斜撑;32、传动组件;321、顶升杆;322、传动齿轮;323、传动链条;324、支撑横杆;3, lifting device; 31, lifting platform; 311, platform body; 312, connecting portion; 313, diagonal bracing; 32, transmission components; 321, lifting rod; 322, transmission gear; 323, transmission chain; Rod
4、驱动装置;41、千斤顶;42、控制杆。4, the drive device; 41, jack; 42, the control rod.
具体实施方式detailed description
为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本实用新型实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Some embodiments of the invention, rather than all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, the terms "connected", "connected", and "fixed" are to be understood broadly, and may be, for example, a fixed connection, a detachable connection, or a Integral; can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, which can be the internal communication of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art in a specific case.
如图1和图2所示,于本实施例中,本实用新型的一种安装加强材用辅助工装,包括:底座1,所述底座1可移动;安装架2,所述安装架2安装在所述底座1上;升降装置3,所述升降装置3包括升降平台31和传动组件32,所述 升降平台31可移动安装于所述安装架2的一侧,所述传动组件32包括顶升杆321、设置在所述顶升杆321上的传动齿轮322以及与所述传动齿轮322相配合的传动链条323,所述传动链条323的一端与所述升降平台31连接,另一端与所述安装架2固定连接;驱动装置4,与所述顶升杆321连接,用以控制所述顶升杆321升降。本实施例的安装加强材用辅助工装中,将加强材置于升降平台31上,顶升杆321上设置的传动齿轮322与传动链条323相配合,驱动装置4控制顶升杆321上升时,传动链条323在传动齿轮322的作用下向上拉升升降平台31,从而实现将升降平台31连同加强材一起顶升至待安装位置,然后对加强材进行施焊。顶升杆321上升时,直接作用于传动齿轮322,增大顶升升降平台31的作用力大。采用本实施例的安装加强材用辅助工装,可以减少作业过程对吊机、叉车等重要生产资源的使用时间,减少安装加强材过程中的人力消耗,提高了加强材的安装效率。As shown in FIG. 1 and FIG. 2, in the embodiment, the auxiliary tool for installing the reinforcing material of the present invention comprises: a base 1, the base 1 is movable; a mounting bracket 2, the mounting bracket 2 is mounted On the base 1; a lifting device 3, the lifting device 3 includes a lifting platform 31 and a transmission assembly 32, The lifting platform 31 is movably mounted on one side of the mounting bracket 2, and the transmission assembly 32 includes a jacking rod 321, a transmission gear 322 disposed on the jacking rod 321, and a coupling with the transmission gear 322. a drive chain 323, one end of the drive chain 323 is connected to the lifting platform 31, and the other end is fixedly connected with the mounting bracket 2; a driving device 4 is connected with the jacking rod 321 for controlling the jacking The rod 321 is raised and lowered. In the auxiliary tooling for installing the reinforcing material of the embodiment, the reinforcing material is placed on the lifting platform 31, and the transmission gear 322 provided on the lifting rod 321 is matched with the transmission chain 323, and when the driving device 4 controls the lifting rod 321 to rise, The transmission chain 323 pulls up the lifting platform 31 under the action of the transmission gear 322, thereby lifting the lifting platform 31 together with the reinforcing material to the position to be installed, and then welding the reinforcing material. When the jacking rod 321 rises, it directly acts on the transmission gear 322, and the force of the jacking lifting platform 31 is increased. By using the auxiliary tooling for installing the reinforcing material of the embodiment, the use time of the important production resources such as the crane and the forklift can be reduced during the operation process, the labor consumption in the process of installing the reinforcing material is reduced, and the installation efficiency of the reinforcing material is improved.
本实施例中,可以将传动齿轮322替换为动滑轮,对应地,将传动链条323替换为钢丝牵引绳。In this embodiment, the transmission gear 322 can be replaced with a movable pulley, and correspondingly, the transmission chain 323 is replaced with a steel traction rope.
本实施例中,传动链条323与升降平台31连接,以使升降平台31上升时收到的阻力相对较小。In the present embodiment, the transmission chain 323 is coupled to the lifting platform 31 such that the resistance received when the lifting platform 31 is raised is relatively small.
所述安装架2包括两个间隔设置在所述底座1上的支撑部21,所述顶升杆321位于两个所述支撑部21之间,所述顶升杆321的上端设置有支撑横杆324,所述支撑横杆324的两端分别设置有一个所述传动齿轮322,每一所述传动齿轮322分别与一个所述传动链条323配合,两个所述传动链条323与所述升降平台31的连接点呈间隔设置。采用两组传动齿轮322与传动链条323配合,一方面,可以降低驱动装置4控制顶升杆321上升时的能耗;另一方面,可以使升降平台31稳定地升降,提高升降加强材时的稳定性,避免加强材由升降平台31上 滑落下来。The mounting bracket 2 includes two supporting portions 21 spaced apart from each other on the base 1. The jacking rod 321 is located between the two supporting portions 21, and the upper end of the jacking rod 321 is provided with a supporting cross. a rod 324, two ends of the supporting crossbar 324 are respectively provided with one of the transmission gears 322, and each of the transmission gears 322 is respectively engaged with one of the transmission chains 323, and the two transmission chains 323 and the lifting The connection points of the platform 31 are arranged at intervals. The two sets of transmission gears 322 are used to cooperate with the transmission chain 323. On the one hand, the energy consumption of the driving device 4 when the lifting rod 321 is raised can be reduced. On the other hand, the lifting platform 31 can be stably raised and lowered to improve the lifting and reinforcing material. Stability, avoiding reinforcement from lifting platform 31 Slide down.
本实施例中,所述安装架2背离所述升降平台31的一侧设置有加强槽钢22,所述加强槽钢22的两端分别与所述支撑部21连接,两个所述传动链条323远离所述升降平台31的一端分别与所述加强槽钢22连接。其中,加强槽钢22与支撑部21之间可以采用焊接连接,也可以采用螺栓连接。设置加强槽钢22以对传动链条323的固定端提供合适的固定位,传动链条323的一端与加强槽钢22垂直连接,另一端与升降平台31垂直连接,即传动链条323与传动齿轮322的径向处于同一水平面,降低了传动阻力。In this embodiment, a side of the mounting bracket 2 facing away from the lifting platform 31 is provided with a reinforcing channel 22, and two ends of the reinforcing channel 22 are respectively connected with the supporting portion 21, and the two transmission chains are respectively connected. One end of the 323 remote from the lifting platform 31 is connected to the reinforcing channel 22, respectively. Wherein, the reinforcing channel 22 and the supporting portion 21 may be welded or may be connected by bolts. A reinforcing channel 22 is provided to provide a suitable fixing position for the fixed end of the transmission chain 323. One end of the transmission chain 323 is perpendicularly connected to the reinforcing channel 22, and the other end is vertically connected to the lifting platform 31, that is, the transmission chain 323 and the transmission gear 322. The radial direction is at the same level, reducing the transmission resistance.
所述驱动装置4包括控制所述顶升杆321升降的千斤顶41和控制所述千斤顶41工作的控制杆42,所述控制杆42位于所述支撑部21背离所述升降平台31的一侧。控制杆42上设置有拉柄,控制杆42设置在支撑部21背离所述升降平台31的一侧,以方便控制杆42的操作。本实施例中的千斤顶41为液压千斤顶,控制杆42与千斤顶41相配合实现顶升所述顶升杆321,从而使升降平台31上升至加强材的待安装位置;升降平台31需要下降时,打开千斤顶41的泄压阀即可,控制杆42与控制千斤顶41之间的连接方式及工作原理均为现有技术,在此不再赘述。The driving device 4 includes a jack 41 that controls the lifting and lowering of the jacking lever 321 and a control lever 42 that controls the operation of the jack 41. The lever 42 is located on a side of the supporting portion 21 facing away from the lifting platform 31. The lever 42 is provided with a pull handle, and the lever 42 is disposed on a side of the support portion 21 facing away from the lifting platform 31 to facilitate the operation of the lever 42. The jack 41 in this embodiment is a hydraulic jack, and the control rod 42 cooperates with the jack 41 to lift the jacking rod 321 so that the lifting platform 31 rises to the position where the reinforcing material is to be installed; when the lifting platform 31 needs to be lowered, The pressure relief valve of the jack 41 can be opened, and the connection mode and working principle between the control rod 42 and the control jack 41 are all prior art, and are not described herein again.
当然,也可以设置与千斤顶41连接的控制器,通过控制器自动控制千斤顶41工作。Of course, it is also possible to provide a controller connected to the jack 41, and the jack 41 is automatically controlled by the controller.
在本实用新型的其他实施例中,也可以采用电机驱动方式驱动顶升杆321升降。In other embodiments of the present invention, the jacking lever 321 can also be driven up and down by a motor driving method.
具体地,所述升降平台31包括平台本体311和连接部312,所述连接部312包括第一连接板和分别与所述第一连接板的两端垂直连接的第二连接板,所述平台本体311与所述第二连接板固定连接,所述第二连接板与所述支撑部21活 动连接,所述第一连接板与所述传动链条323连接。如图1和图2所示,两个所述第二连接板和与其邻近的支撑部21之间均存在间隙,以方便升降平台31的升降。Specifically, the lifting platform 31 includes a platform body 311 and a connecting portion 312, and the connecting portion 312 includes a first connecting plate and a second connecting plate respectively perpendicularly connected to both ends of the first connecting plate, the platform The body 311 is fixedly connected to the second connecting plate, and the second connecting plate is live with the supporting portion 21 The first connecting plate is connected to the transmission chain 323. As shown in FIGS. 1 and 2, there is a gap between the two second connecting plates and the supporting portion 21 adjacent thereto to facilitate the lifting of the lifting platform 31.
为了减小升降平台31升降时受到的摩擦力,本实施例将升降平台31与支撑部21之间的滑动摩擦升级为滚动摩擦。具体地,两个所述第二连接板靠近支撑部21的一侧分别设置有滚轮,沿竖直方向,两个所述支撑部21上沿竖直方向设置有与所述滚轮相配合的导轨211。In order to reduce the frictional force that the lifting platform 31 receives when moving up and down, the present embodiment upgrades the sliding friction between the lifting platform 31 and the supporting portion 21 into rolling friction. Specifically, two sides of the two connecting plates are respectively disposed on the side of the supporting portion 21, and rollers are disposed on the two supporting portions 21 in the vertical direction. 211.
本实施例中,导轨211为凹槽结构,滚轮的轴向垂直于第二连接板,即滚轮的外周与导轨211的两个侧壁直接接触。在其他实施例中,也可以设计为滚轮的轴向平行于第二连接板,即滚轮的外周仅与导轨211的底部接触,从而降低滚轮与导轨211之间的接触面积,进而减小摩擦阻力。In this embodiment, the guide rail 211 is a groove structure, and the axial direction of the roller is perpendicular to the second connecting plate, that is, the outer circumference of the roller is in direct contact with the two side walls of the guide rail 211. In other embodiments, the axial direction of the roller may be parallel to the second connecting plate, that is, the outer circumference of the roller is only in contact with the bottom of the guide rail 211, thereby reducing the contact area between the roller and the guide rail 211, thereby reducing frictional resistance. .
作为本实用新型的一种优选的实施方案,沿竖直方向,每个所述第二连接板上间隔设置有两个所述滚轮,以使升降平台31的升降更为顺畅。As a preferred embodiment of the present invention, two of the rollers are spaced apart from each other on the second connecting plate in the vertical direction to make the lifting platform 31 lift more smoothly.
本实施例中,为了避免升降平台31升降过程中超出升降范围,在所述导轨211沿其竖直方向的两端分别设置有限位部(图中未示出)。In this embodiment, in order to prevent the lifting platform 31 from exceeding the lifting range during the lifting process, a limit portion (not shown) is respectively disposed at both ends of the rail 211 along the vertical direction thereof.
所述连接部312还包括设置在所述第一连接板靠近所述平台本体311一侧的第三连接板,所述第三连接板的两端分别与所述第二连接板连接,所述第二连接板和/或所述第三连接板通过斜撑313与所述平台本体311连接。通过设置斜撑313,可以增加平台本体311的承重。The connecting portion 312 further includes a third connecting plate disposed on a side of the first connecting plate near the platform body 311, and two ends of the third connecting plate are respectively connected to the second connecting plate, The second connecting plate and/or the third connecting plate are connected to the platform body 311 by a bracing 313. By providing the diagonal braces 313, the load bearing of the platform body 311 can be increased.
本实施例中,所述底座1的底部且靠近所述升降平台31的一侧间隔设置有两个定向轮11,所述底座1的底部且远离所述升降平台31的一侧间隔设置有两个万向轮12,以方便推动安装加强材用辅助工装时控制器转向。安装架2位于控制杆42的一侧还设置有手推把手(图中未示出),手推把手的一端与支撑部 21焊接,另一端与底座1焊接。In this embodiment, two directional wheels 11 are disposed at a bottom of the base 1 and adjacent to the side of the lifting platform 31. The bottom of the base 1 and the side away from the lifting platform 31 are spaced apart from each other. The universal wheel 12 is used to facilitate the steering of the controller when the auxiliary tooling for the reinforcing material is pushed. The mounting bracket 2 is located on one side of the control rod 42 and is further provided with a push handle (not shown), and one end of the handle and the support portion 21 welded, the other end is welded to the base 1.
综上,使用本实用新型的安装加强材用辅助工装时,具有以下优点:In summary, when using the auxiliary tooling for installing the reinforcing material of the present invention, the following advantages are obtained:
1、在保证加强材安装的准确性的同时,可以减少作业过程对吊机、叉车等重要生产资源的使用时间,降低了作业过程对叉车等重要生产资源的依赖程度;1. While ensuring the accuracy of the installation of reinforcing materials, it can reduce the use time of important production resources such as cranes and forklifts during the operation process, and reduce the dependence of the operation process on important production resources such as forklifts;
2、将原本需要多人的作业过程减少到只需两人即可完成整个作业过程,减少安装加强材过程中的人力消耗,提高了工作效率;2. Reduce the operation process that requires many people to complete the entire operation process with only two people, reduce the labor consumption during the process of installing the reinforcement material, and improve the work efficiency;
3、该辅助工装可重复利用,节约成本。3. The auxiliary tooling can be reused to save costs.
在本说明书的描述中,参考术语“一实施例”的描述意指结合该实施例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例中以合适的方式结合。In the description of the present specification, the description of the term "an embodiment" means that a specific feature, structure, material or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. In the present specification, the schematic representation of the above terms does not necessarily refer to the same embodiment. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。 The technical principles of the present invention have been described above in connection with specific embodiments. The descriptions are only intended to explain the principles of the present invention and are not to be construed as limiting the scope of the invention. Based on the explanation herein, those skilled in the art can associate other embodiments of the present invention without any inventive effort, and all of them fall within the scope of the present invention.

Claims (10)

  1. 一种安装加强材用辅助工装,其特征在于,包括:An auxiliary tool for installing a reinforcing material, comprising:
    底座,所述底座可移动;a base, the base being movable;
    安装架,所述安装架安装在所述底座上;a mounting bracket mounted on the base;
    升降装置,所述升降装置包括升降平台和传动组件,所述升降平台可移动安装于所述安装架的一侧,所述传动组件包括顶升杆、设置在所述顶升杆上的传动齿轮以及与所述传动齿轮相配合的传动链条,所述传动链条的一端与所述升降平台连接,另一端与所述安装架固定连接;a lifting device comprising a lifting platform and a transmission assembly, the lifting platform being movably mounted on one side of the mounting frame, the transmission assembly comprising a lifting rod, a transmission gear disposed on the lifting rod And a transmission chain matched with the transmission gear, one end of the transmission chain is connected with the lifting platform, and the other end is fixedly connected with the mounting bracket;
    驱动装置,与所述顶升杆连接,用以控制所述顶升杆升降。And a driving device connected to the jacking rod for controlling the lifting and lowering of the jacking rod.
  2. 根据权利要求1所述的安装加强材用辅助工装,其特征在于,所述安装架包括两个间隔设置在所述底座上的支撑部,所述顶升杆位于两个所述支撑部之间,所述顶升杆的上端设置有支撑横杆,所述支撑横杆的两端分别设置有一个所述传动齿轮,每一所述传动齿轮分别与一个所述传动链条配合,两个所述传动链条与所述升降平台的连接点呈间隔设置。The auxiliary tool for mounting reinforcement according to claim 1, wherein the mounting frame comprises two supporting portions spaced apart from the base, and the lifting rod is located between the two supporting portions. The upper end of the jacking rod is provided with a supporting crossbar, and two ends of the supporting crossbar are respectively provided with one of the transmission gears, and each of the transmission gears is respectively matched with one of the transmission chains, and the two The transmission chain is spaced apart from the connection point of the lifting platform.
  3. 根据权利要求2所述的安装加强材用辅助工装,其特征在于,所述安装架背离所述升降平台的一侧设置有加强槽钢,所述加强槽钢的两端分别与所述支撑部连接,所述传动链条远离所述升降平台的一端分别与所述加强槽钢连接。The auxiliary tool for installing a reinforcing material according to claim 2, wherein a side of the mounting frame facing away from the lifting platform is provided with reinforcing channel steel, and two ends of the reinforcing channel steel and the supporting portion are respectively Connected, one end of the transmission chain away from the lifting platform is respectively connected with the reinforcing channel steel.
  4. 根据权利要求2所述的安装加强材用辅助工装,其特征在于,所述驱动装置包括控制所述顶升杆升降的千斤顶和控制所述千斤顶工作的控制杆,所述控制杆位于所述支撑部背离所述升降平台的一侧。The auxiliary tool for installing a reinforcing material according to claim 2, wherein said driving means comprises a jack for controlling lifting of said jacking lever and a lever for controlling operation of said jack, said lever being located at said support The portion faces away from the side of the lifting platform.
  5. 根据权利要求2所述的安装加强材用辅助工装,其特征在于,所述升降平台包括平台本体和连接部,所述连接部包括第一连接板和分别与所述第一连接板的两端垂直连接的第二连接板,所述平台本体与所述第二连接板固定连接,所述第二连接板与所述支撑部活动连接,所述第一连接板与所述传动链条连接。 The auxiliary tool for installing a reinforcing material according to claim 2, wherein the lifting platform comprises a platform body and a connecting portion, and the connecting portion comprises a first connecting plate and two ends respectively of the first connecting plate a second connecting plate that is vertically connected, the platform body is fixedly connected to the second connecting plate, the second connecting plate is movably connected to the supporting portion, and the first connecting plate is connected to the transmission chain.
  6. 根据权利要求5所述的安装加强材用辅助工装,其特征在于,两个所述第二连接板靠近所述支撑部的一侧分别设置有滚轮,沿竖直方向,两个所述支撑部上沿竖直方向设置有与所述滚轮相配合的导轨。The auxiliary tool for mounting a reinforcing material according to claim 5, wherein two sides of the two connecting plates are respectively disposed near a side of the supporting portion, and two supporting portions are provided in a vertical direction. A guide rail that cooperates with the roller is disposed on the upper side in the vertical direction.
  7. 根据权利要求6所述的安装加强材用辅助工装,其特征在于,沿竖直方向,每个所述第二连接板上间隔设置有两个所述滚轮。The auxiliary tool for mounting reinforcing members according to claim 6, wherein two of said rollers are spaced apart from each other on said second connecting plate in the vertical direction.
  8. 根据权利要求6所述的安装加强材用辅助工装,其特征在于,所述导轨沿其竖直方向的两端分别设置有限位部。The auxiliary tool for mounting a reinforcing material according to claim 6, wherein the guide rail is provided with a limit portion at both ends in the vertical direction thereof.
  9. 根据权利要求5所述的安装加强材用辅助工装,其特征在于,所述连接部还包括设置在所述第一连接板靠近所述平台本体一侧的第三连接板,所述第三连接板的两端分别与所述第二连接板连接,所述第二连接板和/或所述第三连接板通过斜撑与所述平台本体连接。The auxiliary tool for mounting a reinforcing material according to claim 5, wherein the connecting portion further comprises a third connecting plate disposed on a side of the first connecting plate adjacent to the platform body, the third connection Two ends of the board are respectively connected to the second connecting board, and the second connecting board and/or the third connecting board are connected to the platform body by a diagonal bracing.
  10. 根据权利要求1至9任一项所述的安装加强材用辅助工装,其特征在于,所述底座的底部且靠近所述升降平台的一侧间隔设置有两个定向轮,所述底座的底部且远离所述升降平台的一侧间隔设置有两个万向轮。 The auxiliary tool for mounting reinforcement according to any one of claims 1 to 9, wherein a bottom of the base and a side close to the lifting platform are provided with two directional wheels, the bottom of the base And two sides of the lifting platform are spaced apart from each other to provide two universal wheels.
PCT/CN2017/111445 2017-06-07 2017-11-16 Assistive fixture for mounting reinforcement material WO2018223610A1 (en)

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CN206799086U (en) * 2017-06-07 2017-12-26 广船国际有限公司 Armature auxiliary mould is installed
CN108396978A (en) * 2018-04-19 2018-08-14 王勇 One kind is built a wall auxiliary device
CN108487648A (en) * 2018-06-11 2018-09-04 上海市机械施工集团有限公司 Adjustable positioning bracket unit and rack system
CN112194062A (en) * 2020-09-24 2021-01-08 广船国际有限公司 Construction method of wharf ship outer plate
CN112373548A (en) * 2020-12-02 2021-02-19 李伟钟 ALC panel installation auxiliary device

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