CN106808378A - A kind of resin wheel for workpiece material grinding and preparation method thereof - Google Patents

A kind of resin wheel for workpiece material grinding and preparation method thereof Download PDF

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Publication number
CN106808378A
CN106808378A CN201710200383.0A CN201710200383A CN106808378A CN 106808378 A CN106808378 A CN 106808378A CN 201710200383 A CN201710200383 A CN 201710200383A CN 106808378 A CN106808378 A CN 106808378A
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CN
China
Prior art keywords
pollopas
resin wheel
hours
carborundum
grinding
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Granted
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CN201710200383.0A
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Chinese (zh)
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CN106808378B (en
Inventor
邬师荣
邬曹闽
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Fuzhou Shuangyi Grinding Wheel Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • B24D3/285Reaction products obtained from aldehydes or ketones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • B24D3/342Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
    • B24D3/344Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent the bonding agent being organic

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention belongs to finishing technical field, and in particular to a kind of resin wheel for workpiece material grinding and preparation method thereof.The resin wheel is made up of following raw material:Pollopas, melamine, polyvinyl alcohol, ammonium chloride, oxalic acid, carborundum, expanded perlite and starch.The present invention is modified by pollopas, it is combined with silicon carbide micro-powder and other fillers, resin wheel is obtained by sectional temperature-controlled curing, the wearability and heat resistance of product is greatly improved, suitable for various workpieces grinding, not by grinding ambient influnence, cost of material is low, preparation process is simple.

Description

A kind of resin wheel for workpiece material grinding and preparation method thereof
Technical field
The invention belongs to finishing technical field, and in particular to it is a kind of for workpiece material grinding resin wheel and its Preparation method.
Background technology
Urea-resion adhesive market demand is maximum, and because its raw material is cheap and easy to get, manufacturing process is simple, extensive use In woodenware processing, the industry such as artificial board production and interior decoration.But never had for polishing grinding emery wheel and paid close attention to by people With use, people are using vitrified abrasive grinding-polishing always for these years, but vitrified abrasive abrasive grain is thick, bonding agent solidification Time is long, solidification temperature is high, and heating is big when polishing is used, and easily burn and scratches workpiece, and people are always ceramic sand crop rotation Used for grinding roughing.As the demand of market high accuracy polishing needs that how many researchers start with phenolic resin, ring Oxygen tree fat, unsaturated-resin etc. manufacture emery wheel, but in the market resin wheel price costly, most of cutting force are good It is good, and polishing effect is unable to reach surface roughness high all the time(Finish), in the market also has various antiscuffing paste and polishings Cloth etc., but those products can only dry tumbling, air pollution is big, and wet environment cannot be used.
The pollopas that present invention urea is generated with formaldehyde synthetic reaction, then changed with melamine and polyvinyl alcohol Property, the pollopas more flexible after being modified also greatly improves its wearability.Abrasive material selects silicon carbide micro-powder, surpasses Thin abrasive grain substantially increases workpiece product specification in terms of grinding and polishing.This product does not appoint dry grinding or wet method Grinding can, not by grinding environment influenceed.Because pollopas is cheap, along with precious using expansion cheap and easy to get Pearl rock dust end and starch material, production are with low cost.Production equipment is simple simultaneously, it is not necessary to put into what large-scale machinery Equipment, product hardening time is short, and curing apparatus use box barbecue, and barbecue device is cheap, before extraordinary commercial Application Scape.
The content of the invention
It is an object of the invention to provide a kind of resin wheel for workpiece material grinding.Change by pollopas Property, it is combined with silicon carbide micro-powder and other fillers, resin wheel is obtained by sectional temperature-controlled curing, greatly carry The wearability and heat resistance of product high, it is adaptable to which various workpieces are ground, not by grinding ambient influnence, cost of material is low, prepares work Skill is simple.
To achieve the above object, the present invention is adopted the following technical scheme that:
A kind of resin wheel for workpiece material grinding, is made up of following raw material:Pollopas, melamine, polyvinyl alcohol, Ammonium chloride, oxalic acid, carborundum, expanded perlite and starch.
Wherein pollopas, melamine, polyvinyl alcohol, ammonium chloride, oxalic acid are 100 in mass ratio:2~5:5~10:1.5~ 2.5:1~2;Pollopas is 0.9 ~ 2.3 with carborundum mass ratio:1;Carborundum, expanded perlite and starch are 1 in mass ratio: 0.005~0.03:0.01~0.08。
Wherein pollopas is with urea and volume fraction 36.5%--37.5% formalins in molar ratio 1:1.5 add Amount, is synthesized with the NaOH 1wt% aqueous solution as catalyst.
The preparation method of the described resin wheel for workpiece material grinding, concretely comprises the following steps:
(1)Pollopas is prepared, then adds melamine and the polyvinyl alcohol of volume fraction 10% to be modified according to proportioning;
(2)To step(1)Product adds ammonium chloride, oxalic acid, carborundum, expanded perlite and starch to mix stirring by proportioning;
(3)Then to step(2)Product vacuumizes froth breaking, then moulding by casting, and baking and curing, cooling obtains emery wheel product.
Wherein cure stage temperature adjusting is:80 DEG C 3 hours → 100 DEG C 2 hours → 120 DEG C 2 hours → 150 DEG C 5 hours → 160 DEG C 2 hours → 140 DEG C 1 hour → 120 DEG C 1 hour → 100 DEG C 1 hour → 80 DEG C 1 hour → shutdown terminate.Naturally it is cold Come out of the stove when but to less than 50 DEG C.
Remarkable advantage of the invention is:
(1)Pollopas of the invention used is had good wearability by modified tool, and with excellent toughness and heat-resisting Property, as adhesive so that the durability of resin wheel is greatly improved;Strengthen emery wheel by adding carborundum simultaneously hard Degree, the physicochemical property of material is improved by adding expanded perlite and starch, and particularly expanded perlite hole is larger, it is easy to Radiating, improves the thermal diffusivity of resin wheel;And the compounding of overall composition causes that the material of resin wheel is being presented wear-resisting " hard In material " have concurrently again " softwood matter ", obtained emery wheel is particularly well-suited to polish workpiece surface.
(2)Inventive article can be with the various workpiece materials of grinding and polishing such as:Metal, glass, stone material, precision instruments, timber, The all surfaces such as jewelry, plastics, lacquerware need roughness high(Finish)Last procedure grinding, make workpiece material surface Roughness(Finish)Mirror effect is reached, the workpiece material surface roughness after processing<0.1 micron, meet or exceed country Standard GB3505-83 specifies with the surface roughness of GB1031-83 highest rankings;Product of the present invention can continuously work, finishing time Number is few, should not substantially repair, and greatlys save the working time, improves operating efficiency.
(3)Because the present invention is moulding by casting, the different products into shape can be produced into shape according to different moulds, can For the workpiece material grinding and polishing of different field.
Specific embodiment
For further disclosure is of the invention rather than limitation, below in conjunction with example, the present invention is described in further detail.
The preparation method of the described resin wheel for workpiece material grinding, concretely comprises the following steps:
(1)Pollopas is prepared, then adds melamine and the polyvinyl alcohol of volume fraction 10% to be modified according to proportioning;
(2)To step(1)Product adds ammonium chloride, oxalic acid, carborundum, expanded perlite and starch to mix stirring by proportioning;
(3)Then to step(2)Product vacuumizes froth breaking, then moulding by casting, and baking and curing, cooling obtains emery wheel product.
Wherein cure stage temperature adjusting is:80 DEG C 3 hours → 100 DEG C 2 hours → 120 DEG C 2 hours → 150 DEG C 5 hours → 160 DEG C 2 hours → 140 DEG C 1 hour → 120 DEG C 1 hour → 100 DEG C 1 hour → 80 DEG C 1 hour → shutdown terminate.Naturally it is cold Come out of the stove when but to less than 50 DEG C.
Embodiment 1
A kind of resin wheel for workpiece material grinding, is made up of the raw material of following quality:100 grams of pollopas, melamine 5 grams of amine, 10%(v/v)10 grams of poly-vinyl alcohol solution, 2 grams of ammonium chloride, 2%(v/v)It is 1.5 grams of oxalic acid solution, 43.5 grams of carborundum, swollen 3.5 grams of 0.87 gram of swollen perlite and starch.
Embodiment 2
A kind of resin wheel for workpiece material grinding, is made up of the raw material of following quality:100 grams of pollopas, melamine 3 grams of amine, 10%(v/v)8 grams of poly-vinyl alcohol solution, 1.5 grams of ammonium chloride, 2%(v/v)2 grams of oxalic acid solution, 55 grams of carborundum, expansion 2 grams of 1.5 grams of perlite and starch.
Embodiment 3
A kind of resin wheel for workpiece material grinding, is made up of the raw material of following quality:100 grams of pollopas, melamine 2 grams of amine, 10%(v/v)5 grams of poly-vinyl alcohol solution, 2.5 grams of ammonium chloride, 2%(v/v)1 gram of oxalic acid solution, 95 grams of carborundum, expansion 1 gram of 0.5 gram of perlite and starch.
Resin wheel obtained in mixed fillers formula system of the invention, can effectively reduce grinding heat, and thermal diffusivity is good, Ensure simultaneously within dimensional accuracy 0.001mm, technical indicator is far above domestic like product, is not less than similar imported product.And And by with pollopas as adhesive, being directed to the workpiece material of different hardness, carborundum and other fillers can be adjusted Proportioning, the appropriate emery wheel of hardness is obtained, be more suitable for the polishing grinding of workpiece.
The foregoing is only presently preferred embodiments of the present invention, all impartial changes done according to scope of the present invention patent with Modification, should all belong to covering scope of the invention.

Claims (4)

1. it is a kind of for workpiece material grinding resin wheel, it is characterised in that:It is made up of following raw material:Pollopas, trimerization Cyanamide, polyvinyl alcohol, ammonium chloride, oxalic acid, carborundum, expanded perlite and starch;Wherein pollopas, melamine, poly- second Enol, ammonium chloride, oxalic acid mass ratio are 100:2~5:5~10:1.5~2.5:1~2;Pollopas and carborundum mass ratio be 0.9 ~ 2.3:1;Carborundum, expanded perlite and starch quality ratio are 1:0.005~0.03:0.01~0.08.
2. it is according to claim 1 it is a kind of for workpiece material grinding resin wheel, it is characterised in that:The urine aldehyde tree Fat is with urea and volume fraction 36.5%--37.5% formalins in molar ratio 1:1.5 additions, with NaOH 1wt% water Solution synthesizes as catalyst.
It is 3. a kind of to prepare the method for being used for the resin wheel that workpiece material grinds as claimed in claim 1, it is characterised in that:Tool Body step is:
(1)Pollopas is prepared, then adds melamine and the polyvinyl alcohol of volume fraction 10% to be modified according to proportioning;
(2)To step(1)Product adds ammonium chloride, oxalic acid, carborundum, expanded perlite and starch to mix stirring by proportioning;
(3)Then to step(2)Product vacuumizes froth breaking, then moulding by casting, and solidification, cooling obtains emery wheel product.
4. the preparation method of resin wheel according to claim 3, it is characterised in that:Step(3)In cure stage temperature Degree is regulated to:80 DEG C 3 hours → 100 DEG C 2 hours → 120 DEG C 2 hours → 150 DEG C 5 hours → 160 DEG C 2 hours → 140 DEG C 1 small When → 120 DEG C 1 hour → 100 DEG C 1 hour → 80 DEG C 1 hour → shutdown terminate, naturally cool to less than 50 DEG C and come out of the stove.
CN201710200383.0A 2017-03-30 2017-03-30 A kind of resin wheel for workpiece material grinding Active CN106808378B (en)

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Application Number Priority Date Filing Date Title
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CN106808378B CN106808378B (en) 2019-03-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037478A (en) * 2020-01-11 2020-04-21 邬师荣 Grinding tool based on chemical fermentation synthesis reaction and manufacturing method thereof
CN112428163A (en) * 2020-11-17 2021-03-02 东莞市晶菱磨料磨具科技有限公司 Production formula and production process of resin polishing wheel

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1555390A (en) * 2001-09-13 2004-12-15 3M Binder for abrasive articles, abrasive articles including the same and method of making same
US20090098805A1 (en) * 2007-09-21 2009-04-16 Saint-Gobain Abrasives, Inc. Melamine methylol for abrasive products
CN102786900A (en) * 2011-05-16 2012-11-21 王瑞清 Preparation method for urea formaldehyde wood glue powder
CN103694431A (en) * 2013-12-13 2014-04-02 江苏锋芒复合材料科技集团有限公司 Method for preparing environmental-friendly urea-formaldehyde resin
CN103770026A (en) * 2014-01-10 2014-05-07 当涂县南方红月磨具磨料有限公司 Ceramic black corundum grinding wheel
CN104708542A (en) * 2015-03-31 2015-06-17 西安科技大学 Flexible urea resin grinding apparatus and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1555390A (en) * 2001-09-13 2004-12-15 3M Binder for abrasive articles, abrasive articles including the same and method of making same
US20090098805A1 (en) * 2007-09-21 2009-04-16 Saint-Gobain Abrasives, Inc. Melamine methylol for abrasive products
CN102786900A (en) * 2011-05-16 2012-11-21 王瑞清 Preparation method for urea formaldehyde wood glue powder
CN103694431A (en) * 2013-12-13 2014-04-02 江苏锋芒复合材料科技集团有限公司 Method for preparing environmental-friendly urea-formaldehyde resin
CN103770026A (en) * 2014-01-10 2014-05-07 当涂县南方红月磨具磨料有限公司 Ceramic black corundum grinding wheel
CN104708542A (en) * 2015-03-31 2015-06-17 西安科技大学 Flexible urea resin grinding apparatus and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037478A (en) * 2020-01-11 2020-04-21 邬师荣 Grinding tool based on chemical fermentation synthesis reaction and manufacturing method thereof
CN112428163A (en) * 2020-11-17 2021-03-02 东莞市晶菱磨料磨具科技有限公司 Production formula and production process of resin polishing wheel

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Effective date of registration: 20200417

Address after: No.8, Qingkou Industrial Road, Minhou County, Fuzhou City, Fujian Province 350000

Patentee after: FUZHOU SHUANGYI GRINDING WHEEL Co.,Ltd.

Address before: 355100, Ningde City, Fujian province Xiapu Pine Street Street Dongguan Taoyuan No. 3 District

Patentee before: Wu Shirong