CN106788440A - A kind of pretreatment circuit of increment type sine and cosine encoder signal - Google Patents

A kind of pretreatment circuit of increment type sine and cosine encoder signal Download PDF

Info

Publication number
CN106788440A
CN106788440A CN201710046797.2A CN201710046797A CN106788440A CN 106788440 A CN106788440 A CN 106788440A CN 201710046797 A CN201710046797 A CN 201710046797A CN 106788440 A CN106788440 A CN 106788440A
Authority
CN
China
Prior art keywords
phase
signal
resistance
cosine
operational amplifier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710046797.2A
Other languages
Chinese (zh)
Other versions
CN106788440B (en
Inventor
文长明
裴世聪
韩林
秦丹丹
文可
黄雍闶
刘正瑞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Middle Industry Science Peace Science And Technology Ltd
Original Assignee
Middle Industry Science Peace Science And Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Middle Industry Science Peace Science And Technology Ltd filed Critical Middle Industry Science Peace Science And Technology Ltd
Priority to CN201710046797.2A priority Critical patent/CN106788440B/en
Publication of CN106788440A publication Critical patent/CN106788440A/en
Application granted granted Critical
Publication of CN106788440B publication Critical patent/CN106788440B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03MCODING; DECODING; CODE CONVERSION IN GENERAL
    • H03M1/00Analogue/digital conversion; Digital/analogue conversion
    • H03M1/12Analogue/digital converters
    • H03M1/64Analogue/digital converters with intermediate conversion to phase of sinusoidal or similar periodical signals
    • H03M1/645Analogue/digital converters with intermediate conversion to phase of sinusoidal or similar periodical signals for position encoding, e.g. using resolvers or synchros

Landscapes

  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)

Abstract

The invention discloses a kind of pretreatment circuit of increment type sine and cosine encoder signal.Preprocessed signal of the pretreatment circuit output with safety and redundancy feature.Two scaling difference shaping circuits are respectively to sinusoidal increment signal A+ and A, cosine incremental signals B+ and B, 90 ° of Asin α, Bcos α is differed and carries out difference shaping, a pair of phases of scaling generation, then corresponding analog quantity add operation is done by adder, subtracter, phase inverter exporting Asin (+45 ° of α) and-Bcos (+45 ° of α).Asin α and Bcos α are converted to corresponding square-wave signal by two comparators, and carry out crossing redundancy respectively.Last scaling difference shaping circuit coordinates last comparator that a pair of reference point increment signals R+ and R are converted into reference point R square-wave signals.Each frame of preprocessed signal includes nine signals above.

Description

A kind of pretreatment circuit of increment type sine and cosine encoder signal
Technical field
It is electric the present invention relates to one kind pretreatment circuit, more particularly to a kind of pretreatment of increment type sine and cosine encoder signal Road.
Background technology
Signal Pretreatment is to carry out early stage treatment to various types of electric signals, is entered by various expected purposes and requirement The general designation of row process, seeks to the signal record on certain media and is processed, to extract useful information Process, it be signal is extracted, is converted, being analyzed, the general designation of the processing procedure such as comprehensive.
Increment type sine and cosine encoder is before coarse position counting or smart position interpolation is carried out, it is necessary to the original of encoder Beginning signal is pre-processed.On the one hand, pretreatment circuit is the coarse position counting unit in follow-up DSP (digital signal processor) (coarse position is counted, i.e., first carry out 4 frequencys multiplication to square-wave signal, then calculates the real time position of rotor) provides preferable square wave Signal source;On the other hand, circuit is pre-processed for the exact position interpolating unit in follow-up DSP provides preferable simulation signal generator. So-called exact position interpolation, the i.e. a cycle to analog signal carry out time division, are divided into several equal signals Section, a cycle of original analog signal can only produce a trigger pulse, now pass through interpolation and be divided into several equal letters Several trigger pulses will be produced after number section.Improve the resolution ratio of number system.For example, certain type increment type sine and cosine encoder Line number be 2048 (often changing the line of production raw 2048 signal periods), after 4 frequencys multiplication its physical resolution=analog signal a cycle/ 4=360*3600/ (2048*4)=158.203125 arcsecond, this numerical value be exactly in DSP coarse position counting unit to motor Rotor carries out the resolution ratio of position counting.Traditional square-wave signal processing method and circuit to encoder is because 4 cannot be broken through Frequency multiplication this concept (more frequencys multiplication will cause position signalling distortion), therefore rotor-position number system higher cannot be obtained Resolution ratio.
The content of the invention
In order to solve the above-mentioned technical problem, the present invention proposes a kind of pretreatment electricity of increment type sine and cosine encoder signal Road, preprocessed signal of its output with safety and redundancy feature.
Solution of the invention is:A kind of pretreatment circuit of increment type sine and cosine encoder signal, it includes addition Device, subtracter, phase inverter, three scaling difference shaping circuits, three comparators;The pretreatment circuit is carried for output The preprocessed signal of safety and redundancy feature, each frame of the preprocessed signal includes signals below:
Asinα:A pair of a pair of the output of increment type sine and cosine encoder sinusoidal increment letters of scaling difference shaping circuit Number A+ and A-, carries out difference shaping, scaling, generation A phase sinusoidal signal Asin α;
Bcosα:A pair of cosine incrementals letter that scaling difference shaping circuit two is exported to increment type sine and cosine encoder Number B+ and B-, carries out difference shaping, scaling, generation B phase cosine signal Bcos α;Wherein, A phases sinusoidal signal Asin α and B The phase of phase cosine signal Bcos α differs 90 °;
Asin(α+45°):Adder does analog quantity addition to A phase sinusoidal signal Asin α plus B phase cosine signal Bcos α Computing forms signalMultiplied by with coefficientObtain 45 ° of relative A phase sinusoidal signal Asin α phase shifts 45 ° of phase shift signal Asin of A phases (+45 ° of α);
- Bcos (+45 ° of α):Subtracter subtracts A phase sinusoidal signal Asin α to B phase cosine signal Bcos α to be done analog quantity and subtracts Method computing forms signalMultiplied by with coefficientObtain relative B phase cosine signal Bcos α phase shifts 45 ° of 45 ° of phase shift signal Bcos of B phases (+45 ° of α), then inverted via phase inverter, generation reverse signal-Bcos (+45 ° of α);
S_A_1:A phase sinusoidal signal Asin α are converted to A phase square-wave signals S_A_1 by comparator one;
S_A_2:S_A_1 carries out the redundancy generation A phase square wave redundant signals S_A_2 that reports to the leadship after accomplishing a task;
S_B_1:B phase cosine signal Bcos α are converted to B phase square-wave signals S_B_1 by comparator two;
S_B_2:S_B_1 carries out the redundancy generation B phase square wave redundant signals S_B_2 that reports to the leadship after accomplishing a task;
S_R:A pair of reference point increments letter that scaling difference shaping circuit three is exported to increment type sine and cosine encoder Number R+ and R-, carry out difference shaping, it is scaling after reference point R square-wave signals S_R is converted to by comparator three again.
Used as the further improvement of such scheme, it is poor to input signal realization that each scaling difference shaping circuit includes Divide the difference shaping circuit of shaping and realize scaling scaling circuit.
Used as the further improvement of such scheme, each scaling difference shaping circuit includes resistance R1~R6, resistance R20, electric capacity C1~C5, electric capacity C7, operational amplifier U1~U3;The same phase of sinusoidal increment signal A+ input operational amplifiers U1 End, the in-phase end of sinusoidal increment signal A- input operational amplifiers U2 is gone here and there between two in-phase ends of operational amplifier U1, U2 Connection resistance R1, and two in-phase ends of operational amplifier U1, U2 distinguish shunt capacitance C1, C2, build single order RC filtering, computing is put Two end of oppisite phase of big device U1, U2 connect respective output end respectively, form negative-feedback;The output end of operational amplifier U1 via The in-phase end of resistance R2 concatenation operation amplifiers U3, the output end of operational amplifier U2 is via resistance R3 concatenation operation amplifiers U3 End of oppisite phase, the in-phase end of operational amplifier U3 is also grounded via electric capacity C4, C3, and resistance R4 is connected in parallel on electric capacity C4, electric capacity C4, Power supply is accessed between C3;Operational amplifier U3 end of oppisite phase via electric capacity C5 concatenation operation amplifiers U3 output end, resistance R5 is simultaneously It is associated on electric capacity C5, one end of electric capacity C7 is connected between resistance R6 and resistance 20, the other end ground connection of electric capacity C7;Operation amplifier The output end of device U3 also via resistance R6, resistance R20 as scaling difference shaping circuit output end.
Used as the further improvement of such scheme, the in-phase end of the comparator one receives A phase sinusoidal signal Asin α, the ratio On the one hand end of oppisite phase compared with device one connects power supply, as bias voltage, is on the other hand grounded via an electric capacity C6, the comparator one Output end output A phase square-wave signals S_A_1.
Used as the further improvement of such scheme, the in-phase end of the comparator two receives B phase cosine signal Bcos α, the ratio On the one hand end of oppisite phase compared with device two connects power supply, as bias voltage, on the other hand via a capacity earth, the comparator two Output end output B phase square-wave signals S_B_1.
Used as the further improvement of such scheme, the output end of the scaling difference shaping circuit three connects the comparator On the one hand three in-phase end, the end of oppisite phase of the comparator three connects power supply, as bias voltage, is on the other hand connect via an electric capacity Ground, the output end output reference point R square-wave signals S_R of the comparator three.
Used as the further improvement of such scheme, the adder includes resistance R7~R11, operational amplifier U5;A phases are sinusoidal Signal Asin α, B phase cosine signal Bcos α are respectively via resistance R7, the in-phase end of resistance R8 concatenation operation amplifiers U5, computing The end of oppisite phase of amplifier U5 is grounded via resistance R10, the end of oppisite phase of the two ends of resistance R9 difference concatenation operation amplifiers U5 and defeated Go out end, the output end of operational amplifier U5 exports 45 ° of phase shift signal Asin of A phases (+45 ° of α) via resistance R11.
Used as the further improvement of such scheme, the subtracter includes resistance R12~R16, operational amplifier U6;A phases are just String signal Asin α via resistance R12 concatenation operation amplifiers U6 end of oppisite phase, B phases cosine signal Bcos α via resistance R13 connect The in-phase end of operational amplifier U6 is connect, the in-phase end of operational amplifier U6 is grounded via resistance R14, the two ends difference of resistance R15 The end of oppisite phase and output end of concatenation operation amplifier U6, the output end of operational amplifier U6 is via resistance R16 output signals
Used as the further improvement of such scheme, the phase inverter includes resistance R17~R19, operational amplifier U7;SignalThe end of oppisite phase of input operational amplifier U7, the in-phase end of operational amplifier U7 connects via resistance R17 Ground, the end of oppisite phase and output end of the two ends difference concatenation operation amplifier U7 of resistance R18, the output end of operational amplifier U7 via Resistance R19 exports reverse signal-Bcos (+45 ° of α).
As the further improvement of such scheme, sinusoidal increment signal A+ and A-, cosine incremental signals B+ and B-, reference point Increment signal R+ and R- are transmitted in differential signal mode.
In the present invention, by the multifunctional signal exported to increment type sine and cosine encoder Signal Pretreatment, under Trip DSP treatment provides multiple choices, disclosure satisfy that the different degrees of demand of different user.The present invention relates to pretreatment electricity Road can with hardware description language circuit design of the invention be IP core in FPGA, or even can also manufacture and design as one The asic chip of individual standard, the present invention is basic research of this area in the national equipment manufacture of lifting, especially to improving friendship The rotor real time position precision of the execution units such as stream servo permagnetic synchronous motor, has made maximum contribution.
Brief description of the drawings
Fig. 1 is the circuit structure diagram of the pretreatment circuit of increment type sine and cosine encoder signal.
Fig. 2 is that scaling difference shaping circuit one and comparator one are electrically schemed in succession in Fig. 1.
Fig. 3 is emulated respectively by MATLAB to difference shaping circuit one in Fig. 1 and difference shaping circuit two Phase differs 90 degree of A phases and the cosine and sine signal oscillogram of B phases.
Fig. 4 is emulate the A phase square-wave signal figures for obtaining to comparator in Fig. 1 one by MATLAB.
Fig. 5 is the circuit diagram of adder in Fig. 1.
Fig. 6 is emulate the signal output waveform figure for obtaining to circuit in Fig. 4 by MATLAB.
Fig. 7 is the circuit connection diagram of subtracter and phase inverter in Fig. 1.
Fig. 8 is emulate the signal output waveform figure for obtaining to circuit in Fig. 7 by MATLAB.
Fig. 9 is that the two paths of signals ASin (a+45 °) and-Bcos (a+45 °) of final output are compared in MATLAB Signal waveforms.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Also referring to Fig. 1 to Fig. 9, the pretreatment circuit of increment type sine and cosine encoder signal of the invention is used to export Preprocessed signal with safety and redundancy feature, this is the larger difference existed and conventional pretreatment signal between. Fig. 1 is referred to, should pre-process circuit includes three scaling difference shaping circuits, 1~3, three comparators 4~6, addition Device 7, subtracter 8, phase inverter 9.
Each frame of the preprocessed signal include signals below Asin α, Bcos α, Asin (+45 ° of α) ,-Bcos (α+ 45°)、S_A_1、S_A_2、S_B_1、S_B_2、S_R。
Asinα:A pair of a pair of the output of increment type sine and cosine encoder sinusoidal increment letters of scaling difference shaping circuit Number A+ and A-, carries out difference shaping, scaling, generation A phase sinusoidal signal Asin α.
Bcosα:A pair of cosine incrementals letter that scaling difference shaping circuit two is exported to increment type sine and cosine encoder Number B+ and B-, carries out difference shaping, scaling, generation B phase cosine signal Bcos α;Wherein, A phases sinusoidal signal Asin α and B The phase of phase cosine signal Bcos α differs 90 °.
Asin(α+45°):Adder 7 does analog quantity addition to A phase sinusoidal signal Asin α plus B phase cosine signal Bcos α Computing forms signalMultiplied by with coefficientObtain 45 ° of relative A phase sinusoidal signal Asin α phase shifts 45 ° of phase shift signal Asin of A phases (+45 ° of α).
- Bcos (+45 ° of α):Subtracter 8 subtracts A phase sinusoidal signal Asin α to B phase cosine signal Bcos α to be done analog quantity and subtracts Method computing forms signalMultiplied by with coefficientObtain relative B phase cosine signal Bcos α phase shifts 45 ° of 45 ° of phase shift signal Bcos of B phases (+45 ° of α), then inverted via phase inverter 9, generation reverse signal-Bcos (+45 ° of α).
S_A_1:A phase sinusoidal signal Asin α are converted to A phase square-wave signals S_A_1 by comparator one.
S_A_2:S_A_1 carries out crossing redundancy generation A phase square wave redundant signals S_A_2.
S_B_1:B phase cosine signal Bcos α are converted to B phase square-wave signals S_B_1 by comparator two.
S_B_2:S_B_1 carries out redundancy generation B phase square wave redundant signals S_B_2.
S_R:A pair of reference point increments letter that scaling difference shaping circuit three is exported to increment type sine and cosine encoder Number R+ and R-, carry out difference shaping, it is scaling after reference point R square-wave signals S_R is converted to by comparator three again.Wherein, just String increment signal A+ and A-, cosine incremental signals B+ and B-, reference point increment signal R+ and R- are entered in differential signal mode Row transmission.
It is pointed out that emphasis of the invention and not lying in three scaling difference shaping circuits, 1~3, three ratios Compared with these parts such as device 4~6, adder circuit 7, subtracter 8, phase inverters 9 in itself, refer to main by these parts (three Scaling difference shaping circuit 1~3, three comparators 4~6, adder circuit 7, subtracter 8, phase inverters 9 etc.) constitute This design of preprocessed signal of the output with safety and redundancy feature required for completing the present invention.Just as circuit, group Resistance, inductance, chip into circuit etc. inherently exist in the prior art, but not because the presence of which, just anticipate Taste the circuit being made up of them must be obvious, must be the conventional selection of those skilled in the art, otherwise just be hindered Hinder constantly bringing forth new ideas for circuit, just run counter to the purpose of Patent Law.The present invention is intended by herein:Cut-off the present patent application Before, electrical structure as the pretreatment circuit of increment type sine and cosine encoder signal of the invention is not retrieved, is designed Going out the pretreatment circuit of increment type sine and cosine encoder signal of the invention needs to pay creative work, at least art technology Personnel never have do so mistake.
Defined according to Heidenhain encoder interfaces, for the typical amplitude of 1VPP sine and cosine increment output voltage signals A and B It is 1VPP, phase difference is 90 ° of Electron Angular.Interface signal is three pairs of differential signals.In pretreatment circuit of the invention, in order to The phase signals of A, B two i.e. A phases sinusoidal signal Asin α, B phases cosine signal Bcos α are obtained, it is necessary to carry out difference to differential signal whole Shape, scaling etc..Simultaneously in order to each obtain the square-wave signal (side of being primarily referred to as by comparator by the phase signals of A, B two Ripple signal), the low and high level of acquisition need to meet the requirement such as sampling A/D chip or FPGA pins.
Incorporated by reference to Fig. 2, each scaling difference shaping circuit may include to realize input signal the difference of difference shaping Shaping circuit and realize scaling scaling circuit.In the present embodiment, each scaling difference shaping circuit bag Include resistance R1~R6, resistance R20, electric capacity C1~C5, electric capacity C7, operational amplifier U1~U3.
The in-phase end of sinusoidal increment signal A+ input operational amplifiers U1, sinusoidal increment signal A- input operational amplifiers Two of the in-phase end of U2, series resistance R1 between two in-phase ends of operational amplifier U1, U2, and operational amplifier U1, U2 In-phase end distinguishes shunt capacitance C1, C2, builds single order RC filtering, and two end of oppisite phase of operational amplifier U1, U2 are connected respectively respectively From output end, formed negative-feedback.The output end of operational amplifier U1 via resistance R2 concatenation operation amplifiers U3 in-phase end, The output end of operational amplifier U2 via resistance R3 concatenation operation amplifiers U3 end of oppisite phase, the in-phase end of operational amplifier U3 is also It is grounded via electric capacity C4, C3, resistance R4 is connected in parallel on electric capacity C4, and power supply is accessed between electric capacity C4, C3.Operational amplifier U3 is anti-phase Hold via the output end of electric capacity C5 concatenation operation amplifiers U3, resistance R5 is connected in parallel on electric capacity C5, and one end of electric capacity C7 is connected to Between resistance R6 and resistance 20, the other end ground connection of electric capacity C7.The output end of operational amplifier U3 is also via resistance R6, resistance R20 as scaling difference shaping circuit output end.
The output end of scaling difference shaping circuit 1 connects the in-phase end of the comparator 1, makes the comparator one In-phase end receives A phase sinusoidal signal Asin α, and on the one hand the end of oppisite phase of the comparator 1 connects power Vcc, as bias voltage, separately On the one hand it is grounded via an electric capacity C6, the output end output A phase square-wave signals S_A_1 of the comparator 1.Similarly, ratio is put The output end of big difference shaping circuit 22 connects the in-phase end of the comparator 25, the in-phase end of the comparator two is received B phases On the one hand cosine signal Bcos α, the end of oppisite phase of the comparator 25 connects power supply (not shown), as bias voltage, on the other hand passes through It is grounded by an electric capacity (not shown), the output end output B phase square-wave signals S_B_1 of the comparator 25.Scaling difference is whole The output end of shape circuit 33 connects the in-phase end of the comparator 36, and on the one hand the end of oppisite phase of the comparator 36 connects power supply (schemes not Show), as bias voltage, on the other hand it is grounded via an electric capacity (not shown), the output end output reference of the comparator 36 Point R square-wave signals S_R.
It is that a pair of amplitudes of 90 degree of difference are the difference of 1V by encoder interfaces sinusoidal increment signal A phases and B phases out , with B phases be respectively processed differential signal A phases here by signal.By taking differential signal A+ and A- as an example, amplify respectively through two-way Device U1 and U2 are amplified, and entering back into amplifier U3 carries out difference integration, exports sinusoidal signal Asin α all the way, and amplitude range is 0V~3.3V, while by sinusoidal signal Asin α input comparator U4, by the bias voltage of 1.5V, being joined according to comparator characteristic Number, is similar to the signal of square wave all the way, and amplitude range is 0.4V~2.6V.Fig. 4 and Fig. 3 are respectively to figure by MATLAB Difference shaping circuit emulate the A phases and the cosine and sine signal ripple of B phases of square-wave signal and 90 degree of the phase difference for obtaining in 1 Shape.
Incorporated by reference to Fig. 5, adder includes resistance R7~R11, operational amplifier U5.Asin α, Bcos α are respectively via resistance The in-phase end of R7, R8 concatenation operation amplifier U5, the end of oppisite phase of operational amplifier U5 is grounded via resistance R10, and the two of resistance R9 The output end of the end of oppisite phase and output end of concatenation operation amplifier U5 respectively, operational amplifier U5 is held to be exported via resistance R11 Asin(α+45°)。
This partial circuit is difference shaping, scaling and compare single channel, generation A phase sinusoidal signal Asin α.Finally lead to The bias voltage for crossing 1.5V is compared, the square-wave signal that output low level is 0.4V, high level is 2.6V, i.e. A phases square wave letter Number S_A.The resistance that anti-phase adder circuit 7 passes through feedback resistance, with 0.707 (i.e.) ratio carry out product.
90 degree of cosine and sine signal Asin α and Bcos α, input are differed in the two-way phase exported by difference shaping circuit The end in the same direction of adder U5, while two-phase cosine and sine signal amplitude is equal.To meet:
Make to meet above-mentioned relation coefficient by adjusting the resistance value of resistance R8, R7, R10 and R9 in Fig. 5.
Disconnected according to void, input in the same direction does not have electric current to pass through, and causes the electric current by resistance R8 and R7 equal, by resistance The electric current of R10 and R9 is also equal.
Therefore:
It is disconnected according to void,
V+=V-
It can thus be concluded that going out:
Fig. 6 is emulate the signal output waveform for obtaining to circuit by MATLAB, in figure 6 it can be seen that in addition Device holds input A phases and the phase signals of B phases two in the same direction, by after adder treatment, waveform can 45 ° of phase shift, amplitude increase about 1.414 Times, by adjusting the resistance value of resistance R8, R7, R10 and R9, amplitude is reduced 0.707 times, just can obtain output signal Asin The waveform of (+45 ° of α).
Incorporated by reference to Fig. 7, the subtracter includes resistance R12~R16, operational amplifier U6.A phases sinusoidal signal Asin α via The end of oppisite phase of resistance R12 concatenation operation amplifiers U6, B phases cosine signal Bcos α are via resistance R13 concatenation operation amplifiers U6's In-phase end, the in-phase end of operational amplifier U6 is grounded via resistance R14, and concatenation operation amplifier U6 is distinguished at the two ends of resistance R15 End of oppisite phase and output end, the output end of operational amplifier U6 is via resistance R16 output signals
The phase inverter includes resistance R17~R19, operational amplifier U7.SignalInput computing The end of oppisite phase of amplifier U7, the in-phase end of operational amplifier U7 is grounded via resistance R17, and the two ends of resistance R18 connect fortune respectively Calculate the end of oppisite phase and output end of amplifier U7, the output end of operational amplifier U7 is via resistance R19 output 45 ° of phase shifts of B phases and anti- Rotaring signal-Bcos (+45 ° of α).
And for the exact position interpolating unit in DSP, time division is carried out to a cycle of analog signal and is inserted Value, for example, be divided into 8 equal portions, then the resolution ratio=analog signal a cycle/8=360*3600/ (2048*8) after interpolation =79.1015625 arcseconds, this numerical value is the rotor-position for carrying out being obtained after 8 grades point interpolation subdividing to a signal period Number system resolution ratio, it is clear that this resolution ratio coarse position count resolution improves 1 times.Illustrate again, one high-accuracy CNC machine requirement rotor-position precision ± 5 arcsecond, then need to carry out a signal period quantity of interpolation subdividing= 360*3600/ (2*5*2048)=63.28125, i.e., need to only carry out the interpolation processing of 64 deciles to a signal period, it is possible to It is less than the rotor-position precision of ± 5 arcseconds.
DSP except receive from pretreatment circuit signal Asin α and Bcos α, and carry out accordingly rotor real time position and Real-time speed calculates outer (the rough position counting of rotor real time position of the offer to motor and the computing function of exact position interpolation It), DSP also receives safety signal Asin (+45 ° of α) and-Bcos (+45 ° of α) from pretreatment circuit, and safety letter accordingly Rotor real time position number being carried out again and real-time speed being calculated, DSP is to rotor real time position and two groups of calculating knots of real-time speed Fruit carries out intersection comparing, and compared result performs safety operation.
90 degree of cosine and sine signal Asin α and Bcos α, input are differed in the two-way phase exported by difference shaping circuit Subtracter is not held in the same direction, and two-phase cosine and sine signal amplitude is equal, at the same the output signal input inverter that will be obtained carry out it is anti-phase. To meet:
Make to meet above-mentioned relation coefficient by adjusting the resistance value of resistance R13, R12, R14 and R15 in Fig. 7.
Disconnected according to void, U6 inputs in the same direction do not have electric current to pass through, and cause the electric current by resistance R12 and R13 equal, pass through The electric current of resistance R14 and R15 is also equal.
Therefore:
It is disconnected according to void,
V+=V-
It can thus be concluded that going out:
The amplitude that will be obtained increases in about 1.414 times of cosine signal input inverter, by adjusting resistance R16 and R18 Resistance size, make amplitude reduce 0.707 times, reverse-phase 180 degree.
In U7, the end in the same direction ground connection of amplifier.According to short, the reverse terminal voltage 0V of void.It is disconnected according to void, reverse input end input High resistance, does not almost have electric current input and output, and resistance R16 and R18 series connection, the electric current by resistance R16 and R18 are equal.
By the electric current of resistance R16:
By the electric current of resistance R18:I7=(V_-Vout)/R18
Disconnected, the V according to void+=V_
It can thus be concluded that going out:
Fig. 8 is emulate the signal output waveform for obtaining to Fig. 7 circuits by MATLAB, be can see in figure, is being subtracted Musical instruments used in a Buddhist or Taoist mass not in the same direction end input A phases and the phase signals of B phases two, by subtracter treatment after, waveform can 45 ° of phase shift, by adjust R13, The resistance value of R12, R14 and R15, makes amplitude increase about 1.414 times, obtains output signalWaveform By adjusting the resistance value of R16 and R18, make amplitude reduce 0.707 times, while carry out it is anti-phase, just can obtain output signal- The waveform of Bcos (+45 ° of α).
Fig. 9 is that the two paths of signals Asin (+45 ° of α) and-Bcos (+45 ° of α) of final output are compared in MATLAB Compared with, from the point of view of the starting point of output signal, after adder and subtracter are processed with phase inverter, two-way cosine and sine signal Asin (+45 ° of α) and-Bcos (+45 ° of α) have 135 ° of phase difference, but connect from the continuity of signal, signal after treatment All it is have 90 degree of phase difference as A phases and the phase signals of B phases two.So, the phase difference of signal section start can be what is ignored.
Treatment to code device signal, including DSP treatment (rough position is counted and exact position interpolation) and encoder letter Number pretreatment.Treatment especially to increment type sine and cosine encoder signal is that acquisition servo motor rotor real time position is (especially high Resolution ratio rotor real time position) crucial and unique approach, be high-accuracy CNC machine, servo manipulator, numerical control rotary work The execution units such as platform, multifunctional numerical control angular milling head, electro spindle improve necessity of axis servomotor (containing linear axis and rotary shaft) precision Material base.The technology for the treatment of (counting and safety) and the always national equipment manufacture of digitlization to code device signal is short Plate, in order to break technical monopoly, lifting China high-grade, digitally controlled machine tools, the position detection of AC servo transmission and the feedback essence in west Degree, has risen to national height.《Intelligent manufacturing equipment innovation and development engineering construction scheme》(hair changes skill high [2014] 2072 Number) file requires to realize AC synchronous sampling internal control and measuring unit in the description on Whole Digit AC Servo System Total digitalization.What the AC synchronous sampling internal control mentioned in file and measuring unit referred to is exactly that CNC fields widely use AC servo permagnetic synchronous motor and motor in cosine and sine signal encoder.It can be seen that, to cosine and sine signal code device signal Treatment meaning importance.
Have considerable document to propose carries out 4 frequencys multiplication to the square-wave signal of encoder (mainly TTL signal encoder) Then the circuit or method of rough position counting are carried out again;There is little document to point out, to the mould of increment type sine and cosine encoder Intending signal carries out squared treatment, is converted into square-wave signal, then using the method for similar process square-wave signal encoder, carries out Rough position is counted, such as patent document ZL201520574867.8, ZL201520570360.5,201510465550.5, 201510467898.8,201510465547.3,201610517319.0,201610518856.7,2016120690307.3 (hereinafter referred to as patent document combination) all refer to the analog signal of increment type sine and cosine encoder to be converted into square-wave signal right The method for carrying out rough position counting again afterwards;Patent document combination also refers to the analog signal to increment type sine and cosine encoder Carry out phase shift carries out exact position interpolation equal to pretreatment and then recycling DSP, so as to obtain more accurate servo motor rotor The technological process of real time position;In addition patent document combination also refer to the technological process of safe coding device signal.Patent document Combination is without the theoretical foundation for proposing the detailed implementation method of pretreatment circuit and realize with it.
In addition, for the secrecy for strengthening pre-processing code device signal and post-processing, developed country takes more special than applying Sharp more effective way, that is, design the IP core of code device signal pretreatment and post processing, and design circuit and algorithm packaging are arrived In IP core, user's purchase is used, it is impossible to know why so use;Even manufacture and design special asic chip.
Treatment to code device signal, including DSP treatment and code device signal pre-process two parts, and two parts all have ten Divide important effect, it is indispensable.Algorithm process is mainly responsible in DSP treatment, is theoretical foundation;Code device signal pretreatment is responsible for It is material base for DSP algorithm provides suitable signal source.It is proposed by the present invention to the pre- of increment type sine and cosine encoder signal Treatment is responsible for DSP treatment (not describing in the present case) and provides signal source, and particular content is:The tunnel of A+, A-, B+, B-, R+, R- six The increment type of original (symbol A, B, R used herein of the invention are only used for distinguishing signal phase, as follows without amplitude implication) 9 road signals are generated after the pretreatment circuit of the encoded device signal of sine and cosine encoder differential signal (amplitude 1VPP), there is provided give DSP processing units, square-wave signal S_B_1 and S_A_1 are supplied to the rough position of DSP processing units to count one (not in this case In), for the rough counting to servo motor rotor real time position;It is single that square-wave signal S_B_2 and S_A_2 are supplied to DSP to process The rough position of unit counts two (not in the present case), for the rough counting to servo motor rotor real time position, rough position Count one and two pair of count results and perform safety operation and CRC redundancy checks;S_R is that rotor is completely enclosed plus a signal, and each S-R is arrived Come, rough position counts one and two and resets, and completely encloses counter+1;Asin α and Bcos α are supplied to the accurate position of DSP processing units Interpolation one (not in the present case) is put, is counted for the interpolation subdividing to the accurate real time position of servo motor rotor;Asin(α+ 45 °) and-Bcos (+45 ° of α) be supplied to the exact position interpolation two (not in the present case) of DSP processing units, for servo electricity The interpolation subdividing of the accurate real time position of machine rotor is counted;Exact position interpolation one and the two pairs of count results perform safety operations and CRC redundancy checks.
The invention has the advantages that:Not only propose a kind of side pre-processed to increment type sine and cosine encoder signal Method, additionally provides an implementing circuit for practicality;Not only increment type sine and cosine encoder Signal Pretreatment is believed with obtaining square wave Number coarse position counting is carried out, also increment type sine and cosine encoder signal is nursed one's health to obtain analog signalses, for accurate Position interpolation;Normal rough position counting not only is carried out to the square-wave signal for obtaining, another road is also generated for DSP treatment Perform the square-wave signal of safety operation;Normal exact position interpolation not only is carried out to the analog signal for obtaining, also by phase shift The analog signal that another road performs safety operation for DSP treatment is obtained Deng treatment.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all in essence of the invention Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.

Claims (10)

1. a kind of pretreatment circuit of increment type sine and cosine encoder signal, it is characterised in that:It include adder, subtracter, Phase inverter, three scaling difference shaping circuits, three comparators;The pretreatment circuit is used to export with safety and redundancy The preprocessed signal of function, each frame of the preprocessed signal includes signals below:
Asinα:A pair of a pair of the output of increment type sine and cosine encoder sinusoidal increment signal A+ of scaling difference shaping circuit And A-, carry out difference shaping, scaling, generation A phase sinusoidal signal Asin α;
Bcosα:A pair of cosine incremental signals B+ that scaling difference shaping circuit two is exported to increment type sine and cosine encoder And B-, carry out difference shaping, scaling, generation B phase cosine signal Bcos α;Wherein, more than A phases sinusoidal signal Asin α and B phases The phase of string signal Bcos α differs 90 °;
Asin(α+45°):Adder does analog quantity add operation to A phase sinusoidal signal Asin α plus B phase cosine signal Bcos α Form signalMultiplied by with coefficientObtain the A phases of 45 ° of relative A phase sinusoidal signal Asin α phase shifts 45 ° of phase shift signal Asin (+45 ° of α);
- Bcos (+45 ° of α):Subtracter subtracts A phase sinusoidal signal Asin α to B phase cosine signal Bcos α and does analog quantity subtraction fortune Calculation forms signalMultiplied by with coefficientObtain 45 ° of relative B phase cosine signal Bcos α phase shifts 45 ° of phase shift signal Bcos of B phases (+45 ° of α), then inverted via phase inverter, generation reverse signal-Bcos (+45 ° of α);
S_A_1:A phase sinusoidal signal Asin α are converted to A phase square-wave signals S_A_1 by comparator one;
S_A_2:S_A_1 carries out crossing redundancy generation A phase square wave redundant signals S_A_2;
S_B_1:B phase cosine signal Bcos α are converted to B phase square-wave signals S_B_1 by comparator two;
S_B_2:S_B_1 carries out crossing redundancy generation B phase square wave redundant signals S_B_2;
S_R:A pair of reference point increment signal R+ that scaling difference shaping circuit three is exported to increment type sine and cosine encoder And R-, carry out difference shaping, it is scaling after reference point R square-wave signals S_R is converted to by comparator three again.
2. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:Each ratio Amplifying difference shaping circuit includes realizing input signal the difference shaping circuit of difference shaping and realizes scaling ratio Amplifying circuit.
3. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:Each ratio Amplifying difference shaping circuit includes resistance R1~R6, resistance R20, electric capacity C1~C5, electric capacity C7, operational amplifier U1~U3;Just The in-phase end of string increment signal A+ input operational amplifiers U1, the in-phase end of sinusoidal increment signal A- input operational amplifiers U2, Series resistance R1 between two in-phase ends of operational amplifier U1, U2, and operational amplifier U1, U2 two in-phase ends respectively simultaneously Connection electric capacity C1, C2, build single order RC filtering, and two end of oppisite phase of operational amplifier U1, U2 connect respective output end, shape respectively Into negative-feedback;The output end of operational amplifier U1 via resistance R2 concatenation operation amplifiers U3 in-phase end, operational amplifier U2 Output end via resistance R3 concatenation operation amplifiers U3 end of oppisite phase, the in-phase end of operational amplifier U3 also via electric capacity C4, C3 is grounded, and resistance R4 is connected in parallel on electric capacity C4, and power supply is accessed between electric capacity C4, C3;Operational amplifier U3 end of oppisite phase is via electric capacity The output end of C5 concatenation operation amplifiers U3, resistance R5 is connected in parallel on electric capacity C5, and one end of electric capacity C7 is connected to resistance R6 and electricity Between resistance 20, the other end ground connection of electric capacity C7;The output end of operational amplifier U3 is also via resistance R6, resistance R20 as ratio Amplify the output end of difference shaping circuit.
4. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:The comparator One in-phase end receives A phase sinusoidal signal Asin α, and on the one hand the end of oppisite phase of the comparator one connects power supply, as bias voltage, separately On the one hand it is grounded via an electric capacity C6, the output end output A phase square-wave signals S_A_1 of the comparator one.
5. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:The comparator Two in-phase end receives B phase cosine signal Bcos α, and on the one hand the end of oppisite phase of the comparator two connects power supply, as bias voltage, separately On the one hand via a capacity earth, the output end output B phase square-wave signals S_B_1 of the comparator two.
6. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:The ratio is put The output end of big difference shaping circuit three connects the in-phase end of the comparator three, and on the one hand the end of oppisite phase of the comparator three connects electricity Source, as bias voltage, on the other hand via a capacity earth, the output end output reference point R square waves of the comparator three Signal S_R.
7. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:The adder Including resistance R7~R11, operational amplifier U5;A phase sinusoidal signal Asin α, B phase cosine signal Bcos α respectively via resistance R7, The in-phase end of resistance R8 concatenation operation amplifiers U5, the end of oppisite phase of operational amplifier U5 is grounded via resistance R10, and the two of resistance R9 The output end of the end of oppisite phase and output end of concatenation operation amplifier U5 respectively, operational amplifier U5 is held to export A phases via resistance R11 45 ° of phase shift signal Asin (+45 ° of α).
8. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:The subtracter Including resistance R12~R16, operational amplifier U6;A phases sinusoidal signal Asin α are anti-via resistance R12 concatenation operation amplifiers U6's Xiang Duan, B phase cosine signal Bcos α via resistance R13 concatenation operation amplifiers U6 in-phase end, the in-phase end of operational amplifier U6 It is grounded via resistance R14, the end of oppisite phase and output end of concatenation operation amplifier U6, operational amplifier are distinguished in the two ends of resistance R15 The output end of U6 is via resistance R16 output signals
9. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:The phase inverter Including resistance R17~R19, operational amplifier U7;SignalThe end of oppisite phase of input operational amplifier U7, The in-phase end of operational amplifier U7 is grounded via resistance R17, and the end of oppisite phase of concatenation operation amplifier U7 is distinguished at the two ends of resistance R18 And output end, the output end of operational amplifier U7 is via resistance R19 outputs reverse signal-Bcos (+45 ° of α).
10. the pretreatment circuit of increment type sine and cosine encoder signal as claimed in claim 1, it is characterised in that:Sine increases Amount signal A+ and A-, cosine incremental signals B+ and B-, reference point increment signal R+ and R- are passed in differential signal mode It is defeated.
CN201710046797.2A 2017-01-22 2017-01-22 Preprocessing circuit of incremental sine and cosine encoder signal Active CN106788440B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710046797.2A CN106788440B (en) 2017-01-22 2017-01-22 Preprocessing circuit of incremental sine and cosine encoder signal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710046797.2A CN106788440B (en) 2017-01-22 2017-01-22 Preprocessing circuit of incremental sine and cosine encoder signal

Publications (2)

Publication Number Publication Date
CN106788440A true CN106788440A (en) 2017-05-31
CN106788440B CN106788440B (en) 2023-09-12

Family

ID=58943894

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710046797.2A Active CN106788440B (en) 2017-01-22 2017-01-22 Preprocessing circuit of incremental sine and cosine encoder signal

Country Status (1)

Country Link
CN (1) CN106788440B (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107517025A (en) * 2017-08-30 2017-12-26 擎声自动化科技(上海)有限公司 A kind of motor position feedback device and its signal processing method
CN110260797A (en) * 2019-06-18 2019-09-20 西安交通大学 It is a kind of applied to perseverance/speed change grating signal adaptive filter method
CN110853612A (en) * 2019-11-20 2020-02-28 中电科仪器仪表有限公司 System and method for generating audio high-transient rise time square wave signal
CN112636660A (en) * 2020-12-23 2021-04-09 浙江禾川科技股份有限公司 Servo drive control system and absolute position signal processing method, device and equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004021057A1 (en) * 2003-04-30 2004-11-18 Harmonic Drive Systems Inc. Code signal interpolation divider for use with an encoder for detecting angular position of a motor, has offset and amplifier correction devices alongside an analogue to digital converter
JP2010139405A (en) * 2008-12-12 2010-06-24 Namiki Precision Jewel Co Ltd Encoder signal processing method, encoder device, and servomotor
CN104567955A (en) * 2014-12-29 2015-04-29 昆明理工大学 Grating subdivision device and method based on FPGA
CN106197484A (en) * 2016-06-30 2016-12-07 中工科安科技有限公司 A kind of sine and cosine encoder high-precision signal processing system and method thereof
CN206389353U (en) * 2017-01-22 2017-08-08 中工科安科技有限公司 A kind of pretreatment circuit of increment type sine and cosine encoder signal

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004021057A1 (en) * 2003-04-30 2004-11-18 Harmonic Drive Systems Inc. Code signal interpolation divider for use with an encoder for detecting angular position of a motor, has offset and amplifier correction devices alongside an analogue to digital converter
JP2010139405A (en) * 2008-12-12 2010-06-24 Namiki Precision Jewel Co Ltd Encoder signal processing method, encoder device, and servomotor
CN104567955A (en) * 2014-12-29 2015-04-29 昆明理工大学 Grating subdivision device and method based on FPGA
CN106197484A (en) * 2016-06-30 2016-12-07 中工科安科技有限公司 A kind of sine and cosine encoder high-precision signal processing system and method thereof
CN206389353U (en) * 2017-01-22 2017-08-08 中工科安科技有限公司 A kind of pretreatment circuit of increment type sine and cosine encoder signal

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
刘建阳;唐臻宇;耿海翔;: "基于FPGA和AD等相位距移相的光栅数字细分法" *
马泽龙;唐小琦;宋宝;卢少武;: "编码器正余弦信号跟踪环路细分技术研究" *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107517025A (en) * 2017-08-30 2017-12-26 擎声自动化科技(上海)有限公司 A kind of motor position feedback device and its signal processing method
CN110260797A (en) * 2019-06-18 2019-09-20 西安交通大学 It is a kind of applied to perseverance/speed change grating signal adaptive filter method
CN110260797B (en) * 2019-06-18 2020-06-26 西安交通大学 Adaptive filtering method applied to constant/variable-speed grating signals
CN110853612A (en) * 2019-11-20 2020-02-28 中电科仪器仪表有限公司 System and method for generating audio high-transient rise time square wave signal
CN112636660A (en) * 2020-12-23 2021-04-09 浙江禾川科技股份有限公司 Servo drive control system and absolute position signal processing method, device and equipment
CN112636660B (en) * 2020-12-23 2022-08-30 浙江禾川科技股份有限公司 Servo drive control system and absolute position signal processing method, device and equipment

Also Published As

Publication number Publication date
CN106788440B (en) 2023-09-12

Similar Documents

Publication Publication Date Title
CN106788440A (en) A kind of pretreatment circuit of increment type sine and cosine encoder signal
CN106803758A (en) A kind of preprocess method of increment type sine and cosine encoder signal
CN202041221U (en) Subdividing device of sine/cosine encoder
CN101521480B (en) Resolution method and resolver for signals of rotating transformer
CN101709983B (en) On-line actual error compensation system of sine and cosine encoder
CN102111158A (en) Device for subdividing sine signal and cosine signal of position sensor and coding data, and implementation method thereof
CN101718976B (en) Structure for achieving double-spindle synchronization in machining center
CN204425298U (en) A kind of faint AC signal amplitude lock-in amplifier
CN206413000U (en) A kind of preprocessed chip of increment type sine and cosine encoder signal
CN106556342B (en) A kind of grating subdivision device and method based on FPGA
CN101726320B (en) Precision compensation system of sine-cosine output type encoder
CN201858990U (en) Device for subdividing sine-cosine signals and encoding data of position sensor
CN201795812U (en) Compensation system for online actual errors of sin-cos encoder
CN100554978C (en) The magnitude determinations device of the output signal of scrambler and magnitude determinations method
CN203203609U (en) Interface circuit of sine-cosine encoder
CN206389353U (en) A kind of pretreatment circuit of increment type sine and cosine encoder signal
CN105162470A (en) Encoder signal digital secure transmission device and transmission method thereof
CN101729071B (en) High speed sine and cosine subdividing device
CN102570728B (en) Full-automatic intelligent turning system and turning method
CN106357172A (en) Sine-cosine signal processing circuit for speed and positon feedback
CN2529206Y (en) Intelligent electromagnetic flowmeter
CN204925684U (en) Control device compatible with incremental encoder interface
CN101847996B (en) Method and device for converting direct-current B code into alternating-current B code
CN203872095U (en) Stepper motor control circuit in 3D printing
CN109900350A (en) Revolving speed and key blend test device and its method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant