CN106783153B - A kind of six axis mechanisms for station conversion in coil processing - Google Patents
A kind of six axis mechanisms for station conversion in coil processing Download PDFInfo
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- CN106783153B CN106783153B CN201611061152.8A CN201611061152A CN106783153B CN 106783153 B CN106783153 B CN 106783153B CN 201611061152 A CN201611061152 A CN 201611061152A CN 106783153 B CN106783153 B CN 106783153B
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- baffle
- module
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Abstract
The present invention discloses a kind of six axis mechanisms for station conversion in coil processing, includes six indexing rotary table modules, six groups of coil fixed modules, six groups of the baffle modules for tightening coil lead, cutting modules for releasing coil including point；Wire rod turns to coil and to be handled by multiple processes, for example internal stress is alleviated in coiling, heating, trimming controls the end of a thread thread end length etc., mechanism can be in a feeding and blanking process, realize the movement of multiple stations, it avoids coil from frequently replacing jig in multiple stations and causes the defects of deforming, going offline, achieve the purpose that improve yields, reduce production cost.
Description
Technical field
The present invention relates to station rotating modules, and in particular to a kind of six axis machines for station conversion in coil processing
Structure.
Background technique
Currently, the forming method of coil be with the conducting wires such as enameled wire, cotton-covered wire one enclose against a figure coiling form, at
During type, needs by heated baking, heat preservation, stretches multiple process flows such as shaping, the mistake that coil is converted in each station
Cheng Zhong, need it is duplicate removed from jig and coil be installed to another jig up, the conversion of jig each time has
It may cause winding deformation, wire rod falls off and improves with adverse effects such as wire rod scratches to reduce the yields of production coil
Production cost.
Summary of the invention
Compared with prior art, it the present invention provides a kind of six axis mechanisms for station conversion in coil processing, improves
The yields of production coil.
The invention discloses it is a kind of for coil processing in station conversion six axis mechanisms, including six indexing rotary table modules,
Six groups of coil fixed modules, six groups of the baffle modules for tightening coil lead, cutting modules for releasing coil；
Six indexing rotary table modules include shaft index dial arranged in a vertical direction, be mounted in the index dial shaft turn
Disk；
Coil fixed module include root be horizontally arranged on the turntable fixed main shaft, for finely tuning outside fixed main shaft
The adjusting annulus of elongation, can along fixed main shaft in axial sliding sliding sleeve, reset for sliding sleeve spring, fix for coil
Mould head, release ring matched with the mould head；The annulus that adjusts is mounted on the fixed main shaft close to the outer of root
On ring, the fixed main shaft is being equipped with baffle ring one, baffle ring two close to the adjusting annulus and by the position of close end respectively, described
Fixed main shaft is provided with a sliding slot along axial direction between baffle ring one and baffle ring two, and the sliding sleeve inner wall is equipped with the bolt of insertion sliding slot,
Both ends of the spring in compressive state is withstood on respectively on the baffle ring two and the bolt, by sliding sleeve close to the fixed main shaft root
Portion one end is pressed on the baffle ring one, is released ring and is fixed on the sliding sleeve away from turntable one end, mould head root, which is located at, to be released
The inner cavity of ring and it is fixed on the fixed main shaft end tip, end, which is stretched out, releases ring；
Baffle module include root be mounted on the turntable baffle stock, be fixed on the gear of the long boom end of the baffle
Piece；
Cutting module is arranged therein the lower section of a coil fixed module, including bifurcated mouth towards the U in fixed main shaft direction
Type detent device, the detent driving device of driving U-shaped card position device vertical direction movement and driving U-shaped card position device are along fixed main shaft axis
The release driving device of line direction movement；It is provided with convex shoulder one, convex shoulder two on the sliding sleeve outer ring, the two of U-shaped card position device
The distance between a bifurcated mouth is greater than the outer diameter of the non-convex shoulders of fixing axle sliding sleeve, less than the outer diameter at convex shoulder position.
Preferably, angle is 60 ° between two adjacent groups coil fixed module, and it is solid that baffle module is mounted on two adjacent groups coil
Between cover half block, the angle between adjacent windings fixed module is 30 °；Index dial sub-degree angle is set as 60 °, each line
Fixed module successively circulation conversion and stop between direction one, direction two, direction three, direction four, direction five, direction six is enclosed,
Angle is 60 ° between adjacent two direction；
Preferably, cable clamping interface is provided on the outside of the baffle, the cable clamping interface and the fixed main shaft axis are in same water
In plane.
Preferably, detent driving device includes releasing driving along detent cylinder, the detent cylinder link block arranged vertically
Device include hollow, rectangular pedestal, the slide bar one across pedestal two opposite sides block, slide bar two, along corresponding fixed main shaft
The release cylinder of axis direction arrangement releases cylinder link block, and the hollow, rectangular pedestal is fixed on the upper surface of index dial,
The optical axis is slidably mounted on the hollow, rectangular pedestal along corresponding fixed main shaft axis direction, slide bar one, slide bar two
One end is connected and fixed with the release cylinder link block, and the other end is connected and fixed with detent cylinder link block, detent cylinder body
It being connect with U-shaped card position device, movable end is connect with detent cylinder link block, and it releases cylinder body and is connect with cylinder link block is released,
Movable end is connected and fixed with the pedestal, and the gas bar link block is additionally provided with along the limit spiral shell for releasing cylinder moving direction
Silk.
Preferably, six axis mechanism further includes the locking module for locking turntable, and the turntable module includes installation
Bottom cover below the turntable, the upper cover being mounted on above the turntable, across the bolt of the turntable, the turntable bolt
Fixation is tightened by screw thread and bottom cover and upper cover.
Six axis mechanism is disposed with six groups of coil fixed modules, and each group of coil fixed module can be between six direction
Circulation conversion, a station can be set in each direction, during a loading and unloading, removes outside the corresponding station of blanking,
The circulation of five stations can also be carried out to coil, this greatly reduces the defective products that coil generates in jig conversion process, mentions
High yields, on the other hand can also save the time of jig conversion, improve production efficiency, finally realize production cost
Reduction.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the three-dimensional figure of six axis mechanisms in the embodiment of the present invention.
Fig. 2 is the three-dimensional figure of six indexing rotary table modules in the embodiment of the present invention.
Fig. 3 is the three-dimensional explosive view of the coil fixed module in the embodiment of the present invention.
Fig. 4 is the sectional view of the coil fixed module in the embodiment of the present invention.
Fig. 5 is the three-dimensional figure of the baffle module in the embodiment of the present invention.
Fig. 6 is the three-dimensional figure of the cutting module in the embodiment of the present invention.
Fig. 7 is six axis mechanism workflow schematic diagrams in the embodiment of the present invention.
Fig. 8 is the cutting module workflow schematic diagram one in the embodiment of the present invention.
Fig. 9 is the cutting module workflow schematic diagram two in the embodiment of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, the present invention provides a kind of six axis mechanisms for station conversion in coil processing, including six indexing turn
Disk module (150), six groups of coil fixed modules (151), six groups for tightening the baffle module (152) of coil lead, for pushing away
The cutting module (153) of coil out；
As shown in Fig. 2, six indexing rotary table modules include the index dial that shaft sub-degree angle arranged in a vertical direction is 60 °
(101), the turntable (102) being mounted in index dial shaft, it is simpler in order to make to process, turntable (102) is divided into baffle and is turned
Disk (104) and fixing axle turntable (103) are processed respectively, are further provided with bottom cover (107), upper cover (106), turntable bolt (105),
Bottom cover (107) is fixed on the upper surface of index dial (101), and upper cover (106) is tightly attached to baffle turntable (104) upper surface, turntable spiral shell
Bolt (105) passes through upper cover (106), is connect by screw thread with lower cover (107), by baffle turntable (104) and fixing axle turntable (103)
It is locked between upper cover (106) and lower cover (107)；
As shown in Figure 3 and Figure 4, coil fixed module includes fixed main shaft (108), the use that root is horizontally arranged on turntable
In the sliding sleeve (113) on fixed main shaft of adjusting annulus (109), ring set of fine tuning fixed main shaft extension, multiple for sliding sleeve
The spring (111) of position, the mould head (115) for coil positioning, release ring (114) matched with mould head, adjust annulus
(109) it is tightened by screw thread on the outer ring in fixed main shaft close to root, in order to reach preferably adjusting and fixed effect, this
Two adjusting annulus (109) are set, and fixed main shaft is being equipped with baffle ring close to adjusting annulus and by the position of close end respectively
One (110), baffle ring two (112), are machined with level-one step in order to simplify installation steps, outside fixing axle to replace baffle ring one (110),
Achieve the purpose that limit, fixed main shaft (108) is provided with a sliding slot along axial direction between baffle ring one (110) and baffle ring two (112), sliding
The bolt (116) that inner wall is equipped with insertion sliding slot is covered, spring (111) both ends in compressive state withstand on baffle ring two (112) respectively
On bolt (116), sliding sleeve is pressed on baffle ring one close to fixed main shaft root end, since bolt abrasion needs replacing,
For the convenience of replacement, level-one step being milled out in sliding sleeve (113) inner wall and is limited for spring (111), original design spring is withstood on
It may be embodied as withstanding on step described in sliding sleeve inner wall in the spring practical operation at bolt (116) end, mould head (115) passes through spiral shell
Nail is fixed on fixed main shaft (108) end tip, release ring (115) ring set mould head (115) outside, and be fixed by screws in
Sliding sleeve (113) is towards on the outer ring surface of fixing axle (108) end one end.
As shown in figure 5, baffle module include root be mounted on turntable baffle stock (119), be fixed on baffle stock
The baffle (120) of end, baffle (120) are provided with cable clamping interface away from coil fixed module on one side, cable clamping interface and mould head (115)
In same level；
As shown in fig. 6, cutting module is arranged in the lower section of coil fixed module, including bifurcated mouth towards the U-shaped of fixed main shaft
Detent device (127), the detent driving device of driving U-shaped card position device vertical direction movement and driving U-shaped card position device are along corresponding line
The release driving device of fixed module axis direction movement is enclosed, detent driving device includes along the detent cylinder arranged vertically
(128), detent cylinder link block (126), releasing driving device includes releasing hollow, rectangular pedestal (121), passing through pedestal two-phase
To side plate and two slide bars (122) being slidably mounted in side plate, the release arranged along corresponding fixed main shaft axis direction
Cylinder (125) releases cylinder link block (124), and hollow, rectangular pedestal (121) is fixed on above the shell of index dial (100), sliding
Bar (122) both ends are connected and fixed with release cylinder link block (126), detent cylinder link block (124) respectively, in order to reduce slide bar
(122) resistance of motion and reduction abrasion, slide bar (122) are connect by matched sleeve (123) with hollow, rectangular pedestal (121),
Detent cylinder (128) ontology is fixedly mounted on detent cylinder link block (126) on the side of hollow, rectangular pedestal (121),
The piston rod of detent cylinder is connect with U-shaped card position device (126), and device two divergent ends in U-shaped card position pass vertically through the connection of detent cylinder
Block (126) is released cylinder body (125) and is connect with cylinder link block (124) are released, and piston rod and the institute of cylinder (125) are released
It states hollow, rectangular pedestal (121) to be connected and fixed, releases gas bar link block (124) and be additionally provided with along the limit for releasing cylinder moving direction
Position screw (129), since limited screw (129) can collide during the motion with hollow, rectangular pedestal (121), so that hollow square
Shape pedestal (121) abrasion, it is opposite in hollow, rectangular pedestal (121) and limited screw (129) in order to which part exchanging is simpler
On face, cushion block (130) are installed.
As shown in fig. 7, during actual job, the operating personnel of each process or the operating position of work machine
It is fixed, in order to enable the conversion for being used for each station of six axis mechanisms of station conversion in coil processing can correspond to fixation
Position, set 60 ° for angle between two adjacent groups coil fixed module, baffle module is mounted on two adjacent groups coil and fixes
Between module, the angle between adjacent windings fixed module is 30 °；Index dial sub-degree angle is set as 60 °, coil stent
Block successively direction one, direction two, direction three, direction four, direction five, direction six circulation conversion and stop, adjacent two direction it
Between angle be 60 °.
The six axis mechanism workflows for being used for station conversion in coil processing are as follows, with the coil fixed module in direction one
For, under original state, coil fixed module direction one is complete by operating personnel or machine on the station in direction one
It works at the feeding of coil, coil is fixed in mould head, then index dish driving turntable and rotate in an anti-clockwise direction 60 °, institute
Coil fixed module direction two is stated, on the station in direction two, processing is carried out to coil by operating personnel or machine
Reason, then indexing dish driving turntable is successively secondary rotates counterclockwise 60 °, and the coil fixed module is successively respectively in direction three, side
Xiang Si, direction five stop, and carry out corresponding process processing, and the final coil fixed module turns to direction six；
As shown in Figure 8 and Figure 9, detent driving device first releases U-shaped card position device (127) toward fixed axle module direction, U
(127) two divergent ends of type detent device are stuck between two convex shoulders of sliding sleeve (113), then release driving device for U-shaped card position
Device (127) is released toward the direction away from turntable, and sliding sleeve (113) drives release ring to release the coil fixed in mould head, then
Ejecting mechanism resets, and indexing dish driving turntable rotates 60 ° counterclockwise, and the fixed axle module of coil returns to direction one, a processing week
Phase completes, each coil fixed module is according to above-mentioned duty cycle operation.
Be provided for the embodiments of the invention above it is a kind of for coil processing in station conversion six axis mechanisms carry out
It is discussed in detail, used herein a specific example illustrates the principle and implementation of the invention, above embodiments
Illustrate to be merely used to help understand method and its core concept of the invention；At the same time, for those skilled in the art, according to
According to thought of the invention, there will be changes in the specific implementation manner and application range, in conclusion the content of the present specification
It should not be construed as limiting the invention.
Claims (4)
1. a kind of six axis mechanisms for station conversion in coil processing, it is characterised in that: including six indexing rotary table modules, six groups
Coil fixed module, six groups of the baffle modules for tightening coil lead, cutting modules for releasing coil；
The turntable that six indexing rotary table modules include shaft index dial arranged in a vertical direction, are mounted in the index dial shaft；
Angle is 60 ° between two adjacent groups coil fixed module, and baffle module is mounted between two adjacent groups coil fixed module, with phase
Angle between adjacent line circle fixed module is 30 °；The index dial sub-degree angle is set as 60 °, each coil fixed module
Successively circulation conversion and stop, adjacent two direction between direction one, direction two, direction three, direction four, direction five, direction six
Between angle be 60 °；
Coil fixed module include root be horizontally arranged on the turntable fixed main shaft, extend outside fixed main shaft for finely tuning
Degree adjust annulus, can be along fixed main shaft sliding sleeve, the spring, the mould fixed for coil that are resetted for sliding sleeve in axial sliding
Have head, release ring matched with the mould head；The adjusting annulus is mounted on the fixed main shaft on the outer ring of root,
The fixed main shaft is being equipped with baffle ring one, baffle ring two, the fixation close to the adjusting annulus and by the position of close end respectively
Main shaft is provided with a sliding slot along axial direction between baffle ring one and baffle ring two, and the sliding sleeve inner wall is equipped with the bolt of insertion sliding slot, is in
The both ends of the spring of compressive state is withstood on respectively on the baffle ring two and the bolt, by sliding sleeve close to the fixed main shaft root one
End is pressed on the baffle ring one, is released ring and is fixed on the sliding sleeve away from turntable one end, mould head root, which is located at, releases ring
Inner cavity and it is fixed on the fixed main shaft end tip, end, which is stretched out, releases ring；
Baffle module include root be mounted on the turntable baffle stock, be fixed on the baffle of the long boom end of the baffle；
Cutting module is arranged therein the lower section of a coil fixed module, including bifurcated mouth towards the U-shaped card in fixed main shaft direction
Position device, the detent driving device of driving U-shaped card position device vertical direction movement and driving U-shaped card position device are along fixed main shaft axis side
To the release driving device of movement；It is provided with convex shoulder one, convex shoulder two on the sliding sleeve outer ring, two points of U-shaped card position device
The distance between prong is greater than the outer diameter of the non-convex shoulders of fixing axle sliding sleeve, less than the outer diameter at convex shoulder position.
2. six axis mechanisms for station conversion in coil processing as described in claim 1, it is characterised in that: outside the baffle
Side is provided with cable clamping interface, and the cable clamping interface and the fixed main shaft axis are in same level.
3. six axis mechanisms for station conversion in coil processing as claimed in claim 2, it is characterised in that: detent driving
Device includes releasing driving device along detent cylinder, the detent cylinder link block arranged vertically and including hollow, rectangular pedestal, wear
Cross the slide bar one of pedestal two opposite sides block, slide bar two, along corresponding fixed main shaft axis direction arrangement release cylinder,
Cylinder link block is released, the hollow, rectangular pedestal is fixed on the upper surface of index dial, and the slide bar one, slide bar two are along institute
Corresponding fixed main shaft axis direction is slidably mounted on the hollow, rectangular pedestal, slide bar one, two one end of slide bar and the release
Cylinder link block is connected and fixed, and the other end is connected and fixed with detent cylinder link block, and detent cylinder body and U-shaped card position device connect
It connecing, movable end is connect with detent cylinder link block, and it releases cylinder body and is connect with cylinder link block is released, movable end and the bottom
Seat is connected and fixed, and the cylinder link block of releasing is additionally provided with along the limited screw for releasing cylinder moving direction.
4. six axis mechanisms for station conversion in coil processing as claimed in claim 2, it is characterised in that: the six axis machine
Structure further includes the locking module for locking turntable, and the turntable module includes being mounted on bottom cover below the turntable, installation
Upper cover above the turntable, across the bolt of the turntable, the turntable bolt is tightened by screw thread and bottom cover and upper cover
It is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611061152.8A CN106783153B (en) | 2016-11-28 | 2016-11-28 | A kind of six axis mechanisms for station conversion in coil processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611061152.8A CN106783153B (en) | 2016-11-28 | 2016-11-28 | A kind of six axis mechanisms for station conversion in coil processing |
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| Publication Number | Publication Date |
|---|---|
| CN106783153A CN106783153A (en) | 2017-05-31 |
| CN106783153B true CN106783153B (en) | 2019-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611061152.8A Active CN106783153B (en) | 2016-11-28 | 2016-11-28 | A kind of six axis mechanisms for station conversion in coil processing |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110970215B (en) * | 2019-12-18 | 2023-01-06 | 资兴市慧华电子有限公司 | Automatic winding device of electronic transformer |
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|---|---|---|---|---|
| CN102528353A (en) * | 2012-02-29 | 2012-07-04 | 黄一淼 | Full-automatic multi-station welding system |
| CN203691635U (en) * | 2013-11-30 | 2014-07-02 | 东莞市凯誉自动化设备有限公司 | Automatic wire wrapping device |
| CN104858339A (en) * | 2015-04-24 | 2015-08-26 | 深圳市源明杰科技有限公司 | Line-winding and butt-welding integrated equipment and method |
| CN105173886A (en) * | 2015-09-21 | 2015-12-23 | 祝康水 | Fully-automatic six-axis winding machine |
| CN206806169U (en) * | 2016-11-28 | 2017-12-26 | 华南智能机器人创新研究院 | Six axis mechanisms that station is changed in a kind of processing for coil |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4486911B2 (en) * | 2005-06-16 | 2010-06-23 | 日特エンジニアリング株式会社 | Coil winding method and apparatus |
| CN205602821U (en) * | 2016-03-31 | 2016-09-28 | 深圳市星特科技有限公司 | Six coiling machines of high efficiency |
-
2016
- 2016-11-28 CN CN201611061152.8A patent/CN106783153B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528353A (en) * | 2012-02-29 | 2012-07-04 | 黄一淼 | Full-automatic multi-station welding system |
| CN203691635U (en) * | 2013-11-30 | 2014-07-02 | 东莞市凯誉自动化设备有限公司 | Automatic wire wrapping device |
| CN104858339A (en) * | 2015-04-24 | 2015-08-26 | 深圳市源明杰科技有限公司 | Line-winding and butt-welding integrated equipment and method |
| CN105173886A (en) * | 2015-09-21 | 2015-12-23 | 祝康水 | Fully-automatic six-axis winding machine |
| CN206806169U (en) * | 2016-11-28 | 2017-12-26 | 华南智能机器人创新研究院 | Six axis mechanisms that station is changed in a kind of processing for coil |
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