CN106771045B - Aluminum liquid component inspection robot for aluminum electrolysis cell - Google Patents
Aluminum liquid component inspection robot for aluminum electrolysis cell Download PDFInfo
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- CN106771045B CN106771045B CN201710159297.XA CN201710159297A CN106771045B CN 106771045 B CN106771045 B CN 106771045B CN 201710159297 A CN201710159297 A CN 201710159297A CN 106771045 B CN106771045 B CN 106771045B
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- aluminum
- electrolysis cell
- inspection robot
- platform
- sampler
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/205—Metals in liquid state, e.g. molten metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The invention relates to a robot, in particular to a robot for inspecting the aluminum liquid components of an aluminum electrolysis cell in an electrolytic aluminum factory. The aluminum liquid component inspection robot of the aluminum electrolysis cell has the following structure: the rear portion of AGV dolly (1) is the platform, is equipped with composition measuring apparatu (2), frame (5) and flourishing appearance carousel (6) on the platform, is equipped with the track in frame (5), is equipped with horizontal migration platform (4) on the track, is equipped with sample drive arrangement (3) on horizontal migration platform (4), is equipped with sampler (8) on sample drive arrangement (3). The invention has the advantages that: the invention is characterized in that a precise component detection instrument does not enter an electrolytic tank, so that interference of strong magnetism and high temperature to the instrument is avoided; meanwhile, the component detecting instrument does not participate in the movement, so that the reliability and the service life of the equipment are improved. In addition, parts such as two-level measurement, electrolyte component measurement, temperature measurement and the like can be added on the horizontal moving table (4) to realize multi-parameter detection inspection.
Description
Technical Field
The invention relates to a robot, in particular to a robot for inspecting the aluminum liquid components of an aluminum electrolysis cell in an electrolytic aluminum factory.
Background
The analysis of the aluminum liquid provides accurate and timely analysis data for electrolytic production, and an electrolytic plant can timely know the tank conditions according to the data, timely adjust the production and discharge the aluminum package arranging sequence. The current test is performed by manually sampling, testing, recording test results, analyzing, judging, reporting and uploading, and belongs to the traditional test. Because the test of the aluminum liquid has the characteristics of large sample quantity, large test workload, long process time, large sample data quantity, easy error in the process of manually inputting data and large consumption of manpower and material resources, the design of equipment capable of automatically monitoring on line is necessary. However, in the multiple detection tests, the closer the component detection instrument is to the aluminum electrolysis cell, the larger the interference of the strong magnetic field is, and thus, some components are out of order. Therefore, a device for detecting while sampling is designed.
Disclosure of Invention
In order to solve the technical problems, the invention provides the aluminum liquid component inspection robot for the aluminum electrolysis cell, which aims to realize the function of component monitoring in a strong magnetic field environment, has a simple structure and is easy to operate and control.
The aluminum liquid component inspection robot for the aluminum electrolysis cell provided by the invention has the following structure: the rear portion of AGV dolly (1) is the platform, is equipped with composition measuring apparatu (2), frame (5) and flourishing appearance carousel (6) on the platform, is equipped with the track in frame (5), is equipped with horizontal migration platform (4) on the track, is equipped with sample drive arrangement (3) on horizontal migration platform (4), is equipped with sampler (8) on sample drive arrangement (3).
The center of the sample containing turntable (6) is provided with a turntable driving motor (7), the excircle of the sample containing turntable (6) is provided with a circle of grids for containing samples, the component measuring instrument (2) is arranged above the grids, and the angle between the grids below the component measuring instrument (2) and the grids of the sampler (8) for containing the samples is 90 degrees.
The number of lattices is 36.
The sampling driving device (3) and the sampler (8) are obliquely arranged.
The inclination angle of the sampling driving device (3) and the sampler (8) is 35 degrees.
The sampler (8) is arranged on a slide way of the sampling driving device (3).
The invention has the advantages that: the invention is characterized in that a precise component detection instrument does not enter an electrolytic tank, so that interference of strong magnetism and high temperature to the instrument is avoided; meanwhile, the component detecting instrument does not participate in the movement, so that the reliability and the service life of the equipment are improved.
In addition, parts such as two-level measurement, electrolyte component measurement, temperature measurement and the like can be added on the horizontal moving table (4) to realize multi-parameter detection inspection.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an isometric view of the invention in operation with sampling.
FIG. 3 is an isometric view of the invention in terms of component detection.
In the figure: 1. AGV trolley; 2. a component measuring instrument; 3. a sampling driving device; 4. a horizontal moving stage; 5. a frame; 6. a sample holding rotary disc; 7. a turntable driving motor; 8. a sampler; 9. a fire hole; 10. an electrolytic cell.
Detailed Description
The invention is further described below with reference to examples. The following embodiments are merely specific examples of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention by using the concept shall belong to the behavior of infringement of the protection scope of the present invention.
As shown in the figure, the aluminum liquid component inspection robot of the aluminum electrolysis cell has the following structure: the rear portion of AGV dolly 1 is the platform, is equipped with composition measuring apparatu 2, frame 5 and flourishing appearance carousel 6 on the platform, is equipped with the track in frame 5, is equipped with horizontal migration platform 4 on the track, is equipped with sample drive arrangement 3 on the horizontal migration platform 4, is equipped with sampler 8 on the sample drive arrangement 3.
The center of the sample containing turntable 6 is provided with a turntable driving motor 7, the excircle of the sample containing turntable 6 is provided with a circle of grids for containing samples, the component measuring instrument 2 is arranged above the grids, and the angle between the grids below the component measuring instrument 2 and the grids containing the samples by the sampler 8 and the center of the circles is 90 degrees. The number of lattices is 36.
The sampling driving device 3 and the sampler 8 are arranged obliquely.
The inclination angle of the sampling driving device 3 and the sampler 8 is 35 degrees.
The sampler 8 is arranged on the slide way of the sampling driving device 3.
As shown in fig. 2, the AGV carriage 1 runs along the edge of the tank and stops at the fire hole 9 of the target electrolytic tank 10. The horizontal moving table 4 horizontally moves on a track on the frame 5, so that the whole detection mechanism enters the electrolytic tank 10, and after the detection mechanism reaches the limit position, the sampling driving device 3 drives the sampler 8 to obliquely insert into aluminum liquid through the fire hole 9 for sampling, and the sampling returns to the initial position shown in fig. 1 after the sampling is completed.
Component detection then begins, as shown in FIG. 3. The sampler 8 samples and releases the liquid to a single grid of the sample containing turntable 6 after the sampler is returned to the initial position, and then the turntable driving motor 7 drives the sample containing turntable 6 to rotate anticlockwise by 90 degrees, so that the grid just containing the sample is positioned under the component measuring instrument 2, and the component measuring instrument 2 is started to start detection. After the detection is finished, the sample containing turntable 6 rotates by 80 degrees clockwise, namely, the situation that the next empty lattice is right below a liquid outlet of the sampler is ensured, and meanwhile, the detection result is transmitted to a control room of the aluminum electrolysis workshop in a wireless mode. The detection device waits for the next inspection instruction, and the cycle is performed in this way.
Claims (6)
1. The aluminum liquid component inspection robot for the aluminum electrolysis cell is characterized in that the rear part of an AGV (automatic guided vehicle) is a platform, a component measuring instrument (2), a rack (5) and a sample containing turntable (6) are arranged on the platform, a track is arranged on the rack (5), a horizontal moving table (4) is arranged on the track, a sampling driving device (3) is arranged on the horizontal moving table (4), and a sampler (8) is arranged on the sampling driving device (3); the outer circle of the sample containing turntable (6) is provided with a circle of grids for containing samples, the component measuring instrument (2) is arranged above the grids, and the angle between the grids below the component measuring instrument (2) and the center of the circles is 90 degrees.
2. The aluminum liquid component inspection robot of the aluminum electrolysis cell according to claim 1, wherein a turntable driving motor (7) is arranged at the center of the sample containing turntable (6).
3. The aluminum liquid component inspection robot of claim 2, wherein the number of lattices is 36.
4. The aluminum electrolysis cell aluminum liquid component inspection robot according to claim 1, wherein the sampling driving device (3) and the sampler (8) are obliquely arranged.
5. The aluminum electrolysis cell aluminum liquid component inspection robot according to claim 4, wherein the inclination angle of the sampling driving device (3) and the sampler (8) is 35 degrees.
6. The aluminum liquid component inspection robot of the aluminum electrolysis cell according to claim 5, wherein the sampler (8) is arranged on a slide way of the sampling driving device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710159297.XA CN106771045B (en) | 2017-03-17 | 2017-03-17 | Aluminum liquid component inspection robot for aluminum electrolysis cell |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710159297.XA CN106771045B (en) | 2017-03-17 | 2017-03-17 | Aluminum liquid component inspection robot for aluminum electrolysis cell |
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| CN106771045A CN106771045A (en) | 2017-05-31 |
| CN106771045B true CN106771045B (en) | 2023-07-07 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109211201A (en) * | 2018-10-12 | 2019-01-15 | 贵阳铝镁设计研究院有限公司 | Molten aluminum and electrolyte level measuring system in Aluminum Electrolysis Production based on machine vision |
| CN113720988A (en) * | 2021-09-06 | 2021-11-30 | 新余钢铁股份有限公司 | Wood shaving iron melting detection device and using method thereof |
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| CN2699296Y (en) * | 2004-03-16 | 2005-05-11 | 冯乃祥 | Apparatus for measuring aluminium electrolyte molten mass temperature, primary crystal temperature and overheating degree |
| CN103207098A (en) * | 2012-01-11 | 2013-07-17 | 赣南师范学院 | Rare earth electrolysis tank high-temperature molten salt sampling method |
| CN104502152A (en) * | 2014-12-06 | 2015-04-08 | 中国铝业股份有限公司 | Method and device for sampling electrolyte in aluminum electrolysis cell |
| CN105004571A (en) * | 2015-06-30 | 2015-10-28 | 包头瑞鑫稀土金属材料股份有限公司 | Accurate sampling method for rare earth molten salt electrolytic cell |
| CN205719075U (en) * | 2016-04-12 | 2016-11-23 | 贵阳铝镁设计研究院有限公司 | A kind of crusing robot executing agency |
| CN106153964A (en) * | 2016-08-26 | 2016-11-23 | 梅州康立高科技有限公司 | A kind of electrolyte analyser and the automatically method of sampling |
| CN206618750U (en) * | 2017-03-17 | 2017-11-07 | 中铝国际工程股份有限公司 | Aluminum cell aluminum liquor composition crusing robot |
-
2017
- 2017-03-17 CN CN201710159297.XA patent/CN106771045B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU575276A1 (en) * | 1975-12-02 | 1977-10-05 | Красноярский Филиал Всесоюзного Научно-Исследовательского И Конструкторского Института "Цветметавтоматика" | Cassette block for samples |
| CN2699296Y (en) * | 2004-03-16 | 2005-05-11 | 冯乃祥 | Apparatus for measuring aluminium electrolyte molten mass temperature, primary crystal temperature and overheating degree |
| CN103207098A (en) * | 2012-01-11 | 2013-07-17 | 赣南师范学院 | Rare earth electrolysis tank high-temperature molten salt sampling method |
| CN104502152A (en) * | 2014-12-06 | 2015-04-08 | 中国铝业股份有限公司 | Method and device for sampling electrolyte in aluminum electrolysis cell |
| CN105004571A (en) * | 2015-06-30 | 2015-10-28 | 包头瑞鑫稀土金属材料股份有限公司 | Accurate sampling method for rare earth molten salt electrolytic cell |
| CN205719075U (en) * | 2016-04-12 | 2016-11-23 | 贵阳铝镁设计研究院有限公司 | A kind of crusing robot executing agency |
| CN106153964A (en) * | 2016-08-26 | 2016-11-23 | 梅州康立高科技有限公司 | A kind of electrolyte analyser and the automatically method of sampling |
| CN206618750U (en) * | 2017-03-17 | 2017-11-07 | 中铝国际工程股份有限公司 | Aluminum cell aluminum liquor composition crusing robot |
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