CN201548523U - Eddy current detecting device for air valve - Google Patents

Eddy current detecting device for air valve Download PDF

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Publication number
CN201548523U
CN201548523U CN2009202774529U CN200920277452U CN201548523U CN 201548523 U CN201548523 U CN 201548523U CN 2009202774529 U CN2009202774529 U CN 2009202774529U CN 200920277452 U CN200920277452 U CN 200920277452U CN 201548523 U CN201548523 U CN 201548523U
Authority
CN
China
Prior art keywords
air valve
probe
turntable
eddy
eddy current
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2009202774529U
Other languages
Chinese (zh)
Inventor
唐海波
徐允谦
袁琪
张伦兆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National standard (Beijing) inspection & Certification Co., Ltd.
Original Assignee
Beijing General Research Institute for Non Ferrous Metals
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing General Research Institute for Non Ferrous Metals filed Critical Beijing General Research Institute for Non Ferrous Metals
Priority to CN2009202774529U priority Critical patent/CN201548523U/en
Application granted granted Critical
Publication of CN201548523U publication Critical patent/CN201548523U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to an eddy current detecting device for an air valve, which belongs to detecting instruments and comprises an eddy current detector, an adjusting frame, a turntable and a probe, wherein the adjusting frame is fixed on the turntable; a rotatable tray is arranged on the turntable; the center of the tray is provided with a tip cone used for fixing the air valve; and the probe is fixed by the adjusting frame and connected with the eddy current detector through lead wires. The eddy current detecting device for the air valve has the advantages of simple structure, small volume, convenient operation, good stability, high sensitivity and no environmental pollution, and can effectively detect the surface defect and material defect of the air valve and can be widely used in the air valve detection.

Description

The air valve eddy-current crack detector
Technical field
Of the present utility modelly relate to a kind of failure detector, relate in particular to a kind of eddy-current crack detector that detects for air valve, belong to the testing tool class.
Background technology
Air valve usually is important components in power machine, mostly be trumpet type, bell-mouthed outward flange very easily weares and teares, be head it off, usually be connected to overlay cladding anti-corrosion, wear-resisting and that heat proof material is made, but inherent vice may appear in overlay cladding in the welding process, need carry out carrying out flaw detection at its edge joint weld, otherwise in use air valve can cause damaging in spite of wound, with the running of whole equipment of influence.As: in case the inlet and outlet valve generation problem in the common vehicle internal combustion engine will cause vehicle trouble, even influence traffic.At present the detection of air valve is generally adopted the method for dye penetrant inspection, be about to the air valve surface and successively coat penetrating fluid, developer,, survey air valve and whether have defective through infiltration, cleaning, video picture, four steps of observation.But this method can only detect air valve surface opening defective, can't react for the inner material defective of air valve overlay cladding, and can produce than serious environmental in testing process and pollute, and can damage staff's health.
Summary of the invention
The purpose of this utility model provides a kind of the purpose of this utility model and provides a kind of air valve eddy-current crack detector, it is simple in structure, volume is little, can not only detect the air valve surface imperfection effectively, and can also detect the material internal problem, and easy to operate, good stability, highly sensitive free from environmental pollution again.
The designed air valve eddy-current crack detector of the utility model mainly is made up of eddy current flaw detec, adjusting bracket, turntable and probe, adjusting bracket is fixed on the turntable, have rotatable pallet on the turntable, the pallet center has the addendum cone that is used for fixing air valve, probe is fixed by adjusting bracket, and probe is connected with eddy current flaw detec by lead-in wire.
The adjusting bracket of above-mentioned air valve eddy-current crack detector is made up of guide rod, universal adjustment joint and column, and column lower end and turntable are fixed, and guide rod links to each other with column by the universal adjustment joint, and the guide rod front end has the probe connector that is used for fixing probe.The universal adjustment joint guarantees the connection of the relative column of guide rod optional position.
Pallet on the turntable of above-mentioned air valve eddy-current crack detector can be the pallet of electronic or manual control rotation.
The pallet that this pallet is preferably rotated automatically by driven by motor is to realize steadily, to rotate evenly.
The utility model is positioned over tested air valve on the pallet when using, and the addendum cone by the pallet center positions.By regulate the universal adjustment joint make probe along with the guide rod rotation, move, reach the position that flaw detection requires after, static probe.Rotary tray, probe carries out work, each point position to the air valve overlay cladding is detected, detection signal passes to eddy current flaw detec by lead, realize signals collecting, obtain the real time data of flaw detection by eddy current flaw detec, can detect defective by data analysis and have situation, the eddy current test of finishing air valve detects.
The utility model has the advantages that:
1, simple in structure, the eddy current flaw detec higher with sensitivity detects, and not only measure accurately, and loss reduces greatly;
2, this device adopts eddy-current flaw detecting method to replace existing dye penetrant inspection method, and detection speed is fast, and to the detection of overlay cladding more comprehensively, surface and inherent vice all can detect;
3, the adjusting bracket of this device has the guide rod of probe with the universal adjustment connection supports, makes to adapt to the detection of various different angles air valves by the easy to adjust, flexible of probe;
4, this device volume is little, and is easy to operate, pollution-free, guarantees that operating personnel are healthy;
5, probe and the tested air valve surface in this device is contactless, can not damage, the contamination gas valve surface, and probe can be changed as required, and guarantees to detect quality, the serviceable life of prolongation failure detector.
The utility model can be suitable for the detection of various air valves, also can be used for the detection of other parts of similar air valve.
Description of drawings
Fig. 1 is the designed air valve eddy-current crack detector structural representation of the utility model.
Fig. 2 is an air valve eddy-current crack detector work synoptic diagram shown in Figure 1.
Embodiment
In conjunction with specific embodiments the structure and the embodiment of the designed air valve eddy-current crack detector of the utility model is described further with reference to the accompanying drawings below.
Air valve eddy-current crack detector as shown in Figure 1, mainly by eddy current flaw detec 10, turntable 6 with pop one's head in and 8 form, adjusting bracket is fixed on the turntable 6, has rotatable pallet 5 on the turntable 6, and pallet 5 centers have the addendum cone 7 that is used for fixing air valve.Adjusting bracket mainly is made up of guide rod 2, universal adjustment joint 3 and column 4, and column 4 lower ends and turntable 6 are fixing, and guide rod 2 links to each other with column 4 by universal adjustment joint 3.Guide rod 2 front ends have probe connector 1, are used for 8 fixedlying connected with probe, and probe 8 11 is connected with eddy current flaw detec 10 by going between.Guide rod 2 can move and rotate under the effect of universal adjustment joint 3 relative to column 4, regulates the existing to position and angle of probe 8 and detected air valve 9 thus.Eddy current flaw detec 10 11 obtains probe 8 detection signal by going between, and judges through Treatment Analysis whether air valve is qualified.
When flaw detection, detected air valve 9 is placed on the pallet 5 stably, by addendum cone 7 location.Regulate guide rod 2 by universal adjustment joint 3, probe 8 reaches the relative position that flaw detection requires along with guide rod 2 moves or rotates, and is fixing then.Rotary tray 5, air valve 9 together rotates with pallet 5, and air valve 9 probe 8 motions relatively this moment are to detected comprehensive scanning.Probe 8 11 passes to eddy current flaw detec 10 with detection signal by going between, and realizes signals collecting and analysis, finishes the eddy current test to air valve.
Found out that by above-mentioned testing process is simple, detection speed is fast, and is easy to operate, and detection method is more accurate than the method for dye penetrant inspection, has very high practical value.

Claims (4)

1. air valve eddy-current crack detector, it is characterized in that: form by eddy current flaw detec, adjusting bracket, turntable and probe, adjusting bracket is fixed on the turntable, have rotatable pallet on the turntable, the pallet center has the addendum cone that is used for fixing air valve, probe is fixed by adjusting bracket, and probe is connected with eddy current flaw detec by lead-in wire.
2. air valve eddy-current crack detector according to claim 1, its feature also is: adjusting bracket is made up of guide rod, universal adjustment joint and column, column lower end and turntable are fixed, and guide rod links to each other with column by the universal adjustment joint, and the guide rod front end has the probe connector that is used for fixing probe.
3. air valve eddy-current crack detector according to claim 1, its feature also is: the pallet on the turntable is the pallet that electronic or manual control is rotated.
4. air valve eddy-current crack detector according to claim 3, its feature also is: pallet is preferably by the automatic rotary-tray of driven by motor.
CN2009202774529U 2009-11-24 2009-11-24 Eddy current detecting device for air valve Expired - Lifetime CN201548523U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202774529U CN201548523U (en) 2009-11-24 2009-11-24 Eddy current detecting device for air valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202774529U CN201548523U (en) 2009-11-24 2009-11-24 Eddy current detecting device for air valve

Publications (1)

Publication Number Publication Date
CN201548523U true CN201548523U (en) 2010-08-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009202774529U Expired - Lifetime CN201548523U (en) 2009-11-24 2009-11-24 Eddy current detecting device for air valve

Country Status (1)

Country Link
CN (1) CN201548523U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107807169A (en) * 2017-11-29 2018-03-16 辽宁红阳检测有限公司 A kind of Diesel Engine's Air Valve failure detector
CN108072696A (en) * 2016-11-17 2018-05-25 天津奥华通航科技有限公司 A kind of steamer pipeline Pulsed eddy current testing device
CN115716123A (en) * 2022-12-01 2023-02-28 镇江市润伟金属制品有限公司 Fry look pot apparatus for producing with multi-angle detects function

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108072696A (en) * 2016-11-17 2018-05-25 天津奥华通航科技有限公司 A kind of steamer pipeline Pulsed eddy current testing device
CN107807169A (en) * 2017-11-29 2018-03-16 辽宁红阳检测有限公司 A kind of Diesel Engine's Air Valve failure detector
CN115716123A (en) * 2022-12-01 2023-02-28 镇江市润伟金属制品有限公司 Fry look pot apparatus for producing with multi-angle detects function
CN115716123B (en) * 2022-12-01 2024-01-09 镇江市润伟金属制品有限公司 Fry look pot apparatus for producing with multi-angle detects function

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160607

Address after: Yang Yanlu 101407 Beijing city Huairou District Yanqi Economic Development Zone No. 88

Patentee after: National standard (Beijing) inspection & Certification Co., Ltd.

Address before: 100088, 2, Xinjie street, Beijing

Patentee before: General Research Institute for Nonferrous Metals

CX01 Expiry of patent term

Granted publication date: 20100811

CX01 Expiry of patent term