CN109085239A - A kind of wheel shaft comprehensive diagnos platform - Google Patents

A kind of wheel shaft comprehensive diagnos platform Download PDF

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Publication number
CN109085239A
CN109085239A CN201810819067.6A CN201810819067A CN109085239A CN 109085239 A CN109085239 A CN 109085239A CN 201810819067 A CN201810819067 A CN 201810819067A CN 109085239 A CN109085239 A CN 109085239A
Authority
CN
China
Prior art keywords
module
wheel shaft
detection
detection module
comprehensive diagnos
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810819067.6A
Other languages
Chinese (zh)
Inventor
杨凯
彭朝勇
彭建平
王黎
赵全轲
高晓蓉
胡继东
赵波
王泽勇
雷少华
武冬冬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHENGDU TIEAN TECHNOLOGY Co Ltd
Original Assignee
CHENGDU TIEAN TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHENGDU TIEAN TECHNOLOGY Co Ltd filed Critical CHENGDU TIEAN TECHNOLOGY Co Ltd
Priority to CN201810819067.6A priority Critical patent/CN109085239A/en
Publication of CN109085239A publication Critical patent/CN109085239A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings
    • G01M13/045Acoustic or vibration analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
    • G01N27/83Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
    • G01N27/84Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields by applying magnetic powder or magnetic ink
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
    • G01N27/90Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/10Number of transducers
    • G01N2291/105Number of transducers two or more emitters, two or more receivers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/269Various geometry objects
    • G01N2291/2696Wheels, Gears, Bearings

Abstract

The present invention discloses a kind of wheel shaft comprehensive diagnos platform, including carrier module and detection module, the carrier module is for carrying wheel shaft and detection module to be measured, it further include industry control module, the detection module is movably arranged on carrier module, the industry control module is mobile for controlling the detection module, and the detection module includes the defects detection mechanism of two or more type.The defects detection mechanism of two or more type is set to a diagnostic platform by the present invention, wheel shaft, wheel hub and the detection of spoke exposed surface are completed on same station and same equipment, inside wheel rim, axle be bumped into portion and axle journal root detection, it is several or whole in axle box bearing failure detection, such diagnostic platform can save place, shorten detection time, reduces testing cost, improve efficiency.

Description

A kind of wheel shaft comprehensive diagnos platform
Technical field
The present invention relates to axle inspection detection fields, and in particular to a kind of wheel shaft comprehensive diagnos platform.
Background technique
Wheel shaft is the critical component in travelled by vehicle portion, and quality condition directly affects traffic safety, in vehicle row During sailing, wheel shaft can generate fatigue failure under the action of various stress, if finding and handling not in time, fatigue failure meeting Gradually development expands, and causes to collapse wheel, cuts the accidents such as axis, combustion axis, great threat is constituted to traffic safety, so will be periodically to wheel shaft And axle box bearing carries out not damaged flaw detection, prevents trouble before it happens.
Prior art is to utilize magnetic powder inspection machine testing axle, wheel hub and spoke exposed surface and near surface flaw, Using inside ultrasonic flaw-detecting machine detection wheel rim, axle be bumped into portion and axle journal root while unloading bearing (do not move back), utilize bear vibration Detection device detects bearing fault.During atual detection, each detection device station is independent, and occupied ground is big, detection time Long, expense expends high, low efficiency.
Summary of the invention
In view of this, the present invention provides a kind of wheel shaft comprehensive diagnos platform, the defect of two or more type is examined It surveys mechanism and is set to a diagnostic platform, wheel shaft, wheel hub and spoke exposed surface are completed on same station and same equipment Detection, inside wheel rim, axle be bumped into portion and the detection of axle journal root, it is several or whole in axle box bearing failure detection, it is such Diagnostic platform can save place, shorten detection time, reduce testing cost, improve efficiency.This programme passes through following technology hand Duan Shixian:
A kind of wheel shaft comprehensive diagnos platform, including carrier module and detection module, the carrier module are to be measured for carrying Wheel shaft and detection module, further include industry control module, and the detection module is movably arranged on carrier module, the industry control module Mobile for controlling the detection module, the detection module includes the defects detection mechanism of two or more type.
Further, the carrier module includes portal frame and ground rail mechanism, and the portal frame is described for carrying Detection module, the ground rail mechanism is for carrying wheel shaft to be measured.
Further, the detection module includes ultrasound examination module, Magnetic testing module, bearing fault vibration detection It is several or whole in module and EDDY CURRENT module.
Further, the ultrasound examination module includes two groups of symmetrically arranged ultrasonic probe modules, every group of ultrasound Wave probe module includes three ultrasonic probe units, and three ultrasonic probe units are respectively used to detect wheel shaft to be measured Inside wheel rim, axle be bumped into the defect in portion and axle journal root, wherein for detecting the ultrasonic probe unit of axle journal root defect It is also used to carry out ultrasonic wave sound-penetrating detection to holoaxial.
Further, the EDDY CURRENT module includes two groups of symmetrically arranged EDDY CURRENT submodules, every group of vortex inspection Surveying submodule includes three EDDY CURRENT units, wherein a vortex is respectively arranged at each ultrasonic probe unit Detection unit.
Further, the Magnetic testing module includes three Magnetic testing units, three Magnetic testing units It is arranged such that the Magnetic testing module can detect axle, wheel hub, spoke and the brake disc exposed parts of wheel shaft to be measured simultaneously Surface and near surface flaw.
Further, the bearing fault vibration detection module includes vibrating sensor, and the vibrating sensor is for adopting The vibration signal of bearing when collecting wheel shaft to be measured rotation.
Further, the EDDY CURRENT module is used to detect the axle, wheel surface and near surface flaw of wheel shaft to be measured.
Further, the ultrasound examination module and Magnetic testing module are respectively arranged with ultrasonic coupling liquid and magnetic powder is outstanding Supernatant liquid automatic spray, recycling and circulation mechanism.
Further, the carrier module is the industrial robot for being provided with robotic arm, and the robotic arm is for pressing from both sides Hold and move the detection module.
A kind of wheel shaft comprehensive diagnos platform provided by the invention, by by the defect inspection machine of two or more type Structure is set to a diagnostic platform, exposed so as to complete wheel shaft, wheel hub and spoke on same station and same equipment Surface testing, inside wheel rim, axle be bumped into portion and the detection of axle journal root, it is several or whole in axle box bearing failure detection, this The diagnostic platform of sample can save place, shorten detection time, reduce testing cost, improve efficiency, and specifically, the present invention is integrated Ultrasonic detection technology, Magnetic testing technology, bearing fault Vibration Signal Detection and eddy detection technology, can treat Each position of measuring wheel axis carries out comprehensive non-destructive testing, moreover, the portal frame and ground rail mechanism in this present invention can be set to Standardized platform, ultrasound examination module, Magnetic testing module, bearing fault vibration signal detection module, EDDY CURRENT mould Block is modularized design, and all or part of be mounted on platform using modularized design, flexibility can be needed according to user Good, economic value is high.
Detailed description of the invention
Fig. 1 is a kind of wheel shaft comprehensive diagnos platform structure schematic diagram that embodiment provides.
Appended drawing reference: 1-carrier module, 2-detection modules, 3-wheel shafts to be measured, 4-mobile mechanisms, 101-portal frames, 102-ground rail mechanisms, 201-ultrasound examination modules, 202-Magnetic testing modules, 203-bearing fault vibration detections Module, 204-EDDY CURRENT modules.
Specific embodiment
It is with reference to the accompanying drawing and specific real in order to make those skilled in the art more fully understand technical solution of the present invention Applying example, the present invention is described in further detail.
Embodiment
As shown in Figure 1, the present embodiment provides a kind of wheel shaft comprehensive diagnos platform, including carrier module 1 and detection module 2, The carrier module 1 further includes industry control module for carrying wheel shaft 3 and detection module 2 to be measured, and the detection module 2 is removable It is set on carrier module 1, the industry control module is mobile for controlling the detection module 2, and the detection module 2 includes two kinds Or the defects detection mechanism of two or more types.In the present embodiment, detection module 2 can be arranged and be carried by mobile mechanism 4 In module 1.
What needs to be explained here is that, by industry control module, the freedom of detection module may be implemented when implementing the present embodiment It is mobile, positioning (being moved to corresponding detection position) including detection module and reset (be moved to initial position, i.e., without detect to Position when measuring wheel axis on carrier module), detection process Automatic Control may be implemented in industry control module, is provided simultaneously with manual behaviour Make function, when staff is operated manually, manual operation is preferred.In addition, detection module can also be set in the present embodiment Communication module is set, detection module can will test result by communication module and upload onto the server, and user with server by connecting The mobile terminal connect can check testing result at any time, and detection module and server are provided with testing result figure display function and oneself Dynamic analytic function.
Preferably, the carrier module 1 includes portal frame 101 and ground rail mechanism 102, the portal frame 101 is used In carrying the detection module 2, the ground rail mechanism 102 is for carrying wheel shaft 3 to be measured.
What needs to be explained here is that the portal frame in the present embodiment is the supporting mechanism of detection module, ground rail mechanism Realize wheel to automatic blanking after the runner, detection of top when then for carrying out detection positioning, detection to wheel when wheel shaft enters.
Specifically, the detection module 2 includes ultrasound examination module 201, Magnetic testing module 202, bearing fault vibration It is several or whole in dynamic detection module 203 and EDDY CURRENT module 204.
It is put down what needs to be explained here is that the portal frame and ground rail mechanism in the present embodiment can be designed as standardization Platform, correspondingly, ultrasound examination module, Magnetic testing module, bearing fault vibration detection module and EDDY CURRENT module can also To do modularized design, so that user be made (to treat measuring wheel axis progress whole detection as needed and still only detect certain positions) Different types of detection module is completely or partially mounted on the corresponding position of platform, detection time can be greatlyd save in this way And testing cost, high-efficient, flexibility is good.
Specifically, the ultrasound examination module 201 includes two groups of symmetrically arranged ultrasonic probe modules, every group of ultrasound Wave probe module includes three ultrasonic probe units, and three ultrasonic probe units are respectively used to detect wheel shaft to be measured Inside wheel rim, axle be bumped into the defect in portion and axle journal root, wherein for detecting the ultrasonic probe unit of axle journal root defect It is also used to carry out ultrasonic wave sound-penetrating detection to holoaxial.
When implementing the present embodiment, EDDY CURRENT module 204 and ultrasound examination module 201 be can be set in same moving machine On structure 3.Specifically, the EDDY CURRENT module 204 includes two groups of symmetrically arranged EDDY CURRENT submodules, every group of EDDY CURRENT Submodule includes three EDDY CURRENT units, wherein a vortex inspection is respectively arranged at each ultrasonic probe unit Survey unit.
When the present embodiment is embodied, the ultrasonic probe unit for detecting axle journal root defect may include 1-3 longitudinal wave normal probes being arranged symmetrically and 2-3 low-angle angle probes, when carrying out the detection of axle journal root defect, 1-3 The central axis that the Main beam of longitudinal wave normal probe passes through wheel shaft to be measured respectively reaches the different parts of wheel shaft to be measured, 2-3 small The Main beam of angle angle probe covers axle journal root with different angle.
What needs to be explained here is that causing to leak due to being easy to appear blind area when the detection of axle journal root defect in the present embodiment Inspection, therefore axle journal root is covered with the different angle acoustic beam of 2-3 low-angle angle probes, it can be very in wheel shaft rotation process Axle journal root is covered comprehensively well, avoids missing inspection, improves detection accuracy.
When the present embodiment is embodied, all ultrasonic probes can be shown using a-scan with B/C type scanning imagery simultaneously The method shown detects inside the wheel rim of wheel shaft to be measured, axle is bumped into the defect in portion and axle journal root, and carries out ultrasonic wave to holoaxial Entrant sound detection.
What needs to be explained here is that current ultrasonic probe generally uses a-scan in the present embodiment, due to only making With when a-scan cannot data during whole writing scan, once detection excessive velocities, waveform show unobvious, work The verifying consequence that the attention deviation of author's moment may cause leakage to visit, and by using a-scan and B/C type scanning imagery Scanning process data whole process record may be implemented in the method for display simultaneously, carries out recovering and analysis after scanning is completed, thus to lacking Sunken positioning, quantitative analysis provide comprehensive and accurate foundation, can effectively avoid leakage spy, provide detection accuracy.
Specifically, the Magnetic testing module 202 includes three Magnetic testing units, three Magnetic testing units It is arranged such that the Magnetic testing module can detect axle, wheel hub, spoke and the brake disc exposed parts of wheel shaft to be measured simultaneously Surface and near surface flaw.
What needs to be explained here is that Magnetic testing module is provided with magnetic powder suspension automatic spray, recycling and circulation mechanism, When carrying out Magnetic testing, wheel shaft to be measured is magnetized, magnetic powder suspension automatic spray mechanism automatic spray magnetic powder suspension, if There are crackle, cracks have apparent magnetism powder accumulation phenomenon for wheel shaft surface to be measured or near surface, existing by analysis magnetism powder accumulation Defect situation as may determine that wheel shaft to be measured, after detection, wheel shaft demagnetization to be measured.Magnetic powder suspension recovery is set and follows machine Structure can economize on resources, and improve the utilization rate of magnetic powder suspension, energy conservation and environmental protection.In addition, in the present embodiment, ultrasound examination mould Ultrasonic coupling liquid automatic spray, recycling and circulation mechanism also can be set in block.
Specifically, the bearing fault vibration detection module 203 includes vibrating sensor, and the vibrating sensor is for adopting The vibration signal of bearing when collecting wheel shaft to be measured rotation.
What needs to be explained here is that being equipped with the wheel shaft to be measured of axle box rolling bearing for axle journal, vibrating sensor exists Automatic attaching and tested wheel shaft axle box outer wall when detection acquire bearing vibration signal, then by bearing fault when wheel is to rotation The control system automatic analysis and judgment of vibration detection module whether there is bearing fault, can by bearing fault vibration detection module To detect the accident defect of bearing Internal and external cycle roller surface and rolling element.
Specifically, the axle, wheel surface and near surface that the EDDY CURRENT module 204 is used to detect wheel shaft 3 to be measured lack It falls into.
What needs to be explained here is that when detecting, the detection of the eddy current probe fitting and wheel shaft to be measured of EDDY CURRENT module Region surface can detecte out detection position surface and near surface with the presence or absence of defect when wheel is to rotation.
In the present embodiment, the carrier module 1 can also be the industrial robot for being provided with robotic arm, the mechanical hand Arm is for clamping and moving the detection module 2, i.e. ultrasound examination module 201, Magnetic testing module 202, Bearing testing mould Block 203 and EDDY CURRENT module 204 can clamp by industrial robot (robotic arm) and be moved to the phase of wheel shaft 3 to be measured Detection position is answered, to realize the movement by industrial robot to realize the positioning and reset of various detection modules.
The above is only the preferred embodiment of the present invention, it is noted that above-mentioned preferred embodiment is not construed as pair Limitation of the invention, protection scope of the present invention should be defined by the scope defined by the claims..For the art For those of ordinary skill, without departing from the spirit and scope of the present invention, several improvements and modifications can also be made, these change It also should be regarded as protection scope of the present invention into retouching.

Claims (10)

1. a kind of wheel shaft comprehensive diagnos platform, including carrier module (1) and detection module (2), the carrier module (1) is for holding Carry wheel shaft to be measured (3) and detection module (2), which is characterized in that further include industry control module, the detection module (2) is removable to be set It is placed on carrier module (1), the industry control module is mobile for controlling the detection module (2), and the detection module (2) includes The defects detection mechanism of two or more type.
2. a kind of wheel shaft comprehensive diagnos platform according to claim 1, which is characterized in that the carrier module (1) includes Portal frame (101) and ground rail mechanism (102), the portal frame (101) is for carrying the detection module (2), describedly Face rail mechanism (102) is for carrying wheel shaft to be measured (3).
3. a kind of wheel shaft comprehensive diagnos platform according to claim 2, which is characterized in that the detection module (2) includes Ultrasound examination module (201), Magnetic testing module (202), bearing fault vibration detection module (203) and EDDY CURRENT module (204) several or whole in.
4. a kind of wheel shaft comprehensive diagnos platform according to claim 3, which is characterized in that the ultrasound examination module It (201) include two groups of symmetrically arranged ultrasonic probe modules, every group of ultrasonic probe module includes three ultrasonic probe lists Member, three ultrasonic probe units are respectively used to inside the wheel rim for detecting wheel shaft to be measured, axle is bumped into portion and axle journal root Defect, wherein the ultrasonic probe unit for detecting axle journal root defect be also used to holoaxial carry out ultrasonic wave sound-penetrating inspection It surveys.
5. a kind of wheel shaft comprehensive diagnos platform according to claim 4, which is characterized in that the EDDY CURRENT module It (204) include two groups of symmetrically arranged EDDY CURRENT submodules, every group of EDDY CURRENT submodule includes three EDDY CURRENT units, Wherein, an EDDY CURRENT unit is respectively arranged at each ultrasonic probe unit.
6. a kind of wheel shaft comprehensive diagnos platform according to claim 3, which is characterized in that the Magnetic testing module It (202) include three Magnetic testing units, three Magnetic testing units are arranged such that the Magnetic testing module can The axle of wheel shaft to be measured, surface and the near surface flaw of wheel hub, spoke and brake disc exposed parts are detected simultaneously.
7. a kind of wheel shaft comprehensive diagnos platform according to claim 3, which is characterized in that the bearing fault vibration detection Module (203) includes vibrating sensor, the vibration signal of bearing when the vibrating sensor is used to acquire wheel shaft to be measured rotation.
8. a kind of wheel shaft comprehensive diagnos platform according to claim 3, which is characterized in that the EDDY CURRENT module (204) for detecting the axle, wheel surface and near surface flaw of wheel shaft to be measured (3).
9. a kind of wheel shaft comprehensive diagnos platform according to claim 3, which is characterized in that the ultrasound examination module (201) and Magnetic testing module (202) is respectively arranged with ultrasonic coupling liquid and magnetic powder suspension automatic spray, recycling and circulator Structure.
10. a kind of wheel shaft comprehensive diagnos platform according to claim 1, which is characterized in that the carrier module (1) is to set It is equipped with the industrial robot of robotic arm, the robotic arm is for clamping and moving the detection module (2).
CN201810819067.6A 2018-07-24 2018-07-24 A kind of wheel shaft comprehensive diagnos platform Pending CN109085239A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810819067.6A CN109085239A (en) 2018-07-24 2018-07-24 A kind of wheel shaft comprehensive diagnos platform

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Application Number Priority Date Filing Date Title
CN201810819067.6A CN109085239A (en) 2018-07-24 2018-07-24 A kind of wheel shaft comprehensive diagnos platform

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CN109085239A true CN109085239A (en) 2018-12-25

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Cited By (3)

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CN110553840A (en) * 2019-09-30 2019-12-10 中北大学 nondestructive online monitoring method for aviation transmission fault diagnosis
CN110763463A (en) * 2019-09-30 2020-02-07 中北大学 Aviation transmission fault diagnosis system
CN111610254A (en) * 2020-05-18 2020-09-01 武汉大学 Laser ultrasonic full-focusing imaging detection device and method based on high-speed galvanometer cooperation

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Publication number Priority date Publication date Assignee Title
CN110553840A (en) * 2019-09-30 2019-12-10 中北大学 nondestructive online monitoring method for aviation transmission fault diagnosis
CN110763463A (en) * 2019-09-30 2020-02-07 中北大学 Aviation transmission fault diagnosis system
CN110763463B (en) * 2019-09-30 2021-09-03 中北大学 Aviation transmission fault diagnosis system
CN110553840B (en) * 2019-09-30 2022-03-15 天津航新航空科技有限公司 Nondestructive online monitoring method for aviation transmission fault diagnosis
CN111610254A (en) * 2020-05-18 2020-09-01 武汉大学 Laser ultrasonic full-focusing imaging detection device and method based on high-speed galvanometer cooperation
CN111610254B (en) * 2020-05-18 2021-08-17 武汉大学 Laser ultrasonic full-focusing imaging detection device and method based on high-speed galvanometer cooperation

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Application publication date: 20181225