CN106767264A - A kind of automotive plastic part verifying attachment and method - Google Patents
A kind of automotive plastic part verifying attachment and method Download PDFInfo
- Publication number
- CN106767264A CN106767264A CN201710078260.4A CN201710078260A CN106767264A CN 106767264 A CN106767264 A CN 106767264A CN 201710078260 A CN201710078260 A CN 201710078260A CN 106767264 A CN106767264 A CN 106767264A
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- plastics
- detection
- gauge
- slip gauge
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- 229920003023 plastic Polymers 0.000 title claims abstract description 134
- 239000004033 plastic Substances 0.000 title claims abstract description 134
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 101
- 238000007689 inspection Methods 0.000 claims abstract description 19
- 238000011010 flushing procedure Methods 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 10
- 238000012797 qualification Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010257 thawing Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000011895 specific detection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0025—Measuring of vehicle parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/20—Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/30—Measuring arrangements characterised by the use of mechanical techniques for measuring the deformation in a solid, e.g. mechanical strain gauge
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The present invention relates to a kind of automotive plastic part verifying attachment and method, device includes base plate and the positioning base being sequentially connected, profile specification module and the detection module that are arranged on base plate, the shape of profile specification module is consistent with the shape of working of plastics, and closed-loop, around positioning base, detection module is located at the outside of profile specification module;Method includes:Working of plastics is embedded on positioning base, judges whether working of plastics is completely embedded in, if otherwise showing that working of plastics is unqualified;If then coordinating clearance gauge to detect that judge whether the size of working of plastics is qualified, working of plastics is unqualified if otherwise showing to the size of working of plastics using detection module;If then being detected to the plane warping degree of working of plastics with reference to concordant go-no go gauge, judge whether the plane warping degree of working of plastics is qualified, if then working of plastics passes through inspection, working of plastics is unqualified if otherwise showing.Compared with prior art, the present invention have the advantages that inspection accurately, it is high working efficiency, cost-effective and practical.
Description
Technical field
The present invention relates to field of vehicle part detection, more particularly, to a kind of automotive plastic part verifying attachment and side
Method.
Background technology
The parts of automobile injection moulding are different, but assembling precision be required to it is very high, must be right in production process
Comprehensive monitoring is carried out in the production of injection component part, goes to complete the size of detection injecting products shaped position at regular time and quantity, slightly
One carelessness will produce bad consequence.
By taking " the preceding wind shelves defroster grill " automobile component for being molded production as an example, because its particularity is controlled in production process
It is single to be equipped with three coordinates measuring equipment auxiliary again to detect that shaped position size needs to spend more long by the artificial of normal conventional during sampling observation
Time, it is impossible to realize satisfactory results, while the rhythm of the injection production that cannot also follow up in time, influences daily quality to patrol and examine
Work.
Patent CN202709978U provides a kind of working of plastics profile tolerance detection means, mainly includes working of plastics positioning element
With detection block piece, wanted by detecting whether the gap between the detection block piece on the outside of working of plastics positioning element and positioning element meets
Ask, judge whether the profile of working of plastics meets the requirements.Although this mode is simple, profile tolerance can only roughly be examined
Survey, for complex-shaped " the preceding wind shelves defrosting grid " as described in epimere, this contour detecting mode can only ensure it
General shape with require identical, and the specific detection of each grid shape cannot be carried out, accuracy of detection is not accurate enough, while also without
Method realizes the plane warping degree detection to working of plastics.
The content of the invention
The purpose of the present invention is directed to above mentioned problem and provides a kind of automotive plastic part verifying attachment and method.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of automotive plastic part verifying attachment, including base plate and the positioning bottom being sequentially connected being arranged on base plate
Seat, profile specification module and detection module, the Internal periphery shape of the profile specification module and the outer contour shape one of working of plastics
Cause, and closed-loop, around positioning base, the detection module is located at the outside of profile specification module.
The profile specification module includes flushing slip gauge and difference slip gauge, and the difference slip gauge constitutes profile specification module
Top, the slip gauge that flushes is connected with difference slip gauge, realizes closed-loop around the closed-loop is around the shape for being formed to positioning base
Outer contour shape with working of plastics is consistent, described to flush slip gauge and the inner side of difference slip gauge is connected with positioning base, described neat
The outside of plain block rule is connected with detection module.
Detection hole is additionally provided with the lateral surface for flushing slip gauge, the shape and size in the detection hole are and detection module
Match.
The quantity for flushing slip gauge is no less than 10, and the quantity of the difference slip gauge is no less than 2.
At least one that the detection module includes detects gauge mechanism, and the detection gauge mechanism includes detection rule pedestal and setting
In detection rule handle, detection predetermined bits pin and fastening screw on detection rule pedestal, the detection advises handle with detection predetermined bits
Pin connection.
The detection predetermined bits pin is provided with the fastening screw hole matched with fastening screw, fixed for being accommodated in positioning
Position latch, the end of the detection predetermined bits pin is connected with profile specification module, and end shape matches with working of plastics.
The base plate upper surface is additionally provided with datum level, and base plate outside is additionally provided with handle.
A kind of working of plastics method of inspection realized using automotive plastic part verifying attachment as described above, methods described bag
Include the following steps:
1) working of plastics is embedded on positioning base, judges whether working of plastics is completely embedded in, if then entering step 2), if
Otherwise show that working of plastics is unqualified;
2) coordinate clearance gauge to detect the size for being embedded into the working of plastics on positioning base using detection module, judge modeling
Whether the size of materials and parts is qualified, if then entering step 3), if otherwise showing, working of plastics is unqualified;
3) concordant go-no go gauge is combined on automotive plastic part verifying attachment to being embedded into the working of plastics on positioning base
Plane warping degree detected, judges whether the plane warping degree of working of plastics is qualified, if then working of plastics is by inspection, if otherwise
Show that working of plastics is unqualified.
The step 2) it is specially:
21) judge whether detection rule handle reaches to being contacted with working of plastics using detection rule handle pushing tow detection predetermined bits pin
To assigned position, if then entering step 22), if otherwise showing the off-dimension of working of plastics;
22) gap width between working of plastics and profile specification module is detected using clearance gauge, judges gap width whether in gap
In threshold value, if then showing the size qualification of working of plastics, if otherwise showing the off-dimension of working of plastics.
The step 3) it is specially:
31) judge whether the front surface of the working of plastics being embedded on positioning base flushes with difference slip gauge, if then entering
Step 32), if otherwise showing, the plane warping degree of working of plastics is unqualified;
32) concordant go-no go gauge is placed on difference slip gauge, the surface to working of plastics carries out drift detection and no-go gage detection respectively,
Judge whether not pass through by with no-go gage while meeting drift, if then showing that the plane warping degree of working of plastics is qualified, if otherwise
Show that the plane warping degree of working of plastics is unqualified.
Compared with prior art, the invention has the advantages that:
(1) detection module of multiple detection gauge mechanism compositions is provided with, by detecting that the ejection of rule handle detects regulation
Position pin, then observes whether fastening screw can be successfully inserted at the fastening screw hole on detection predetermined bits pin to judge working of plastics
Whether size meets the requirements, between on the one hand this accuracy of detection is much higher than only by detecting between working of plastics and peripheral block piece
The method of inspection of gap, on the other hand this detection mode is simple to operate and time-consuming short, greatlys save time cost.
(2) profile specification module includes flushing slip gauge and difference slip gauge, and on the one hand the profile specification module can be used for inspection
Whether the profile for testing working of plastics meets regulation, on the other hand by the use of difference slip gauge as datum level, coordinates concordant go-no go gauge
Detect whether the plane warping degree of working of plastics is qualified, further improves the accuracy of detection of working of plastics, and need not increase unnecessary
Part, saves production cost.
(3) quantity of difference slip gauge is arranged at the apex of working of plastics according to the decision of the shape of working of plastics, thus is no less than
2, while flushing the quantity of slip gauge no less than 10, the closure around working of plastics is on the one hand ensure that, it is on the other hand also square
Just the shape change according to working of plastics flushes the quantity of slip gauge so as to carry out assembly, using flexible.
(4) base plate upper surface also is provided with datum level, it is ensured that the automotive plastic part verifying attachment keeps water when in use
It is flat, reduce inspection error, while base plate outside is provided with handle, it is easy to movement, further increase convenience.
(5) using the automotive plastic part verifying attachment realize the working of plastics method of inspection, first by working of plastics whether
Can completely be embedded on positioning base and the shape of working of plastics is tentatively judged, then be stuck up from the size and plane of working of plastics
Two aspects of curvature carry out detailed and careful inspection to working of plastics, comprehensive and high precision are checked, while the method for inspection need not
Data to working of plastics are specifically detected, therefore time-consuming short are easy to inspection.
(6) when the size to working of plastics is tested, Preliminary detection can be carried out first using detection module, then logical
Clearance gauge etc. is crossed to be detected in detail, it is easy to detect and be easy to eliminate the larger working of plastics of error, improve checkability.
(7) when the plane warping degree to working of plastics is tested, datum level can be used as by difference slip gauge and realizes positioning,
Inspection is convenient, and without being positioned manually, time-consuming cost improves operating efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is the structural representation for detecting gauge mechanism;
Wherein, 1 is base plate, and on the basis of 2 face, and 3 is the first difference slip gauge, and 4 to flush slip gauge, and 5 is detection gauge mechanism, 6
It is positioning base, 7 is handle, and 8 is the second difference slip gauge, and 51 is detection rule base stand location screw, and 52 is detection predetermined bits pin, 53
It is fastening screw hole, 54 is anti-lost rope beam hole, and 55 is fastening screw, and 56 is detection rule pedestal, and 57 is detection rule handle.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention
Premised on implemented, give detailed implementation method and specific operating process, but protection scope of the present invention is not limited to
Following embodiments.
Present embodiments provide a kind of automotive plastic part verifying attachment, including base plate 1 and be arranged on base plate 1
Positioning base 6, profile specification module and the detection module being sequentially connected, outside the shape and working of plastics of profile specification module Internal periphery
The shape of profile is consistent, and closed-loop, around positioning base 6, detection module is located at the outside of profile specification module.
Wherein, profile specification module includes flushing slip gauge 4 and difference slip gauge, and difference slip gauge constitutes the top of profile specification module
End, flushes slip gauge 4 and is connected with difference slip gauge, realizes closed-loop around closed-loop is around the shape and plastics for being surrounded to positioning base 6
The shape of part is consistent, and the inner side for flushing slip gauge 4 and difference slip gauge is connected with positioning base 6, flushes outside and the detection of slip gauge 4
Module is connected.Be additionally provided with the lateral surface for flushing slip gauge 4 detection hole, detect hole shape and size with detection module phase
Match somebody with somebody.The quantity of slip gauge 4 is flushed no less than 10, the quantity of difference slip gauge is no less than 2.Detection module is detected including at least one
Gauge mechanism 5, detection rule handle 57, detection that detection gauge mechanism 5 includes detection rule pedestal 56 and is arranged on detection rule pedestal 56
Predetermined bits pin 52 and fastening screw 55, detection rule handle 57 are connected with detection predetermined bits pin 52.Detection predetermined bits pin 52 is provided with
The fastening screw hole 53 matched with fastening screw 55, for accommodating fastening screw 55 in positioning, detection predetermined bits pin 52
End is connected with profile specification module, and end shape matches with working of plastics.The upper surface of base plate 1 is additionally provided with datum level 2, pedestal
The outside of plate 1 is additionally provided with handle 7.
Using automotive plastic part verifying attachment as described above, it is possible to achieve working of plastics is checked, the method for inspection is specifically wrapped
Include the following steps:
1) working of plastics is embedded on positioning base 6, judges whether working of plastics is completely embedded in, if then entering step 2),
If otherwise showing, working of plastics is unqualified;
2) coordinate clearance gauge to detect the size for being embedded into the working of plastics on positioning base 6 using detection module, judge
Whether the size of working of plastics is qualified, if then entering step 3), if otherwise showing, working of plastics is unqualified:
21) contacted to working of plastics using detection rule handle 57 pushing tow detection predetermined bits pin 52, judge detection rule handle 57
Whether assigned position is reached, if then entering step 22), if otherwise showing the off-dimension of working of plastics;
22) gap width between working of plastics and profile specification module is detected using clearance gauge, judges gap width whether in gap
In threshold value, if then showing the size qualification of working of plastics, if otherwise showing the off-dimension of working of plastics;
3) concordant go-no go gauge is combined on automotive plastic part verifying attachment to being embedded into the working of plastics on positioning base 6
Plane warping degree detected, judges whether the plane warping degree of working of plastics is qualified, if then working of plastics is by inspection, if otherwise
Show that working of plastics is unqualified:
31) judge to be embedded into working of plastics on positioning base 6 just indicate whether flushed with difference slip gauge, if then entering
Step 32), if otherwise showing, the plane warping degree of working of plastics is unqualified;
32) concordant go-no go gauge is placed on difference slip gauge, the surface to working of plastics carries out drift detection and no-go gage detection respectively,
Judge whether not pass through by with no-go gage while meeting drift, if then showing that the plane warping degree of working of plastics is qualified, if otherwise
Show that the plane warping degree of working of plastics is unqualified.
So that the working of plastics for " preceding wind shelves defrosting grid " is tested as an example, specific verifying attachment as shown in figure 1, from
As can be seen that the verifying attachment flushes slip gauge 4 using ten groups altogether along around product one around positioning base 6 in figure, two ends set respectively
(for the working of plastics of other shapes, such as rectangular working of plastics is then set the first difference slip gauge 3 and the second difference slip gauge 8
Four difference slip gauges, with four tops of correspondence working of plastics), the contour line of inner peripheral composition is the appearance and size of product.
The schematic diagram of detection gauge mechanism 5 is illustrated in figure 2, the hole shape position dimension flushed in the lateral surface of slip gauge 4 is equal
Detection alignment pin shaped position size with detection gauge mechanism 5 is consistent.Detection process is fixed on when part is fully embedded
When on positioning base 6, can ejection detection rule handle 57 enters position, while be smoothly inserted into detection predetermined bits pin with fastening screw 55
Fastening screw hole 53 on 52 differentiates the whether qualified of product.From figure 2 it can be seen that in the detection gauge mechanism 5, detection rule
Detection rule base stand location screw 51 is additionally provided with pedestal 56, for detection rule pedestal 56 to be fixed on into base plate 1, while positioning
Anti-lost rope beam hole 54 also is provided with latch 55, it is to avoid fastening screw 55 is lost under extraction state, improves security.
It is for the detailed process that the working of plastics verifying attachment of " preceding wind shelves defrosting grid " is tested using this:When qualified
Product is fully embedded and is fixed on when on positioning base 6, and the profile of product should coincide with it completely, and product is sentenced by cannot being embedded in
Being set to unqualified, then detecting that 21 of the gauge mechanism 5 detection rule pushing tows of handle 57 enter position (as there is pushing tow detection rule hand one by one
Handle 57 cannot enter position to be considered as this position dimension unqualified), between then being detected one by one at product design profile using clearance gauge
Gap value, then uses " concordant go-no go gauge " that the angularity of product plane is checked on 10 groups of datum planes for flushing slip gauge 4.Entirely
Detection process has one not to be inconsistent be identified that product is unqualified, on the contrary regard as it is qualified.
Claims (10)
1. a kind of automotive plastic part verifying attachment, it is characterised in that including base plate and be arranged at connecting successively on base plate
Positioning base, profile specification module and the detection module for connecing, the Internal periphery shape of the profile specification module are outer with working of plastics
Contour shape is consistent, and closed-loop, around positioning base, the detection module is located at the outside of profile specification module.
2. automotive plastic part verifying attachment according to claim 1, it is characterised in that the profile specification module includes
Slip gauge and difference slip gauge are flushed, the difference slip gauge constitutes the top of profile specification module, described to flush slip gauge and difference slip gauge
Connection, realizes closed-loop around the closed-loop is consistent with the outer contour shape of working of plastics around the shape for being formed, institute to positioning base
State and flush the inner side of slip gauge and difference slip gauge and be connected with positioning base, the outside for flushing slip gauge is connected with detection module.
3. automotive plastic part verifying attachment according to claim 2, it is characterised in that the lateral surface for flushing slip gauge
On be additionally provided with detection hole, the shape and size in the detection hole match with detection module.
4. automotive plastic part verifying attachment according to claim 2, it is characterised in that the quantity for flushing slip gauge is not
Less than 10, the quantity of the difference slip gauge is no less than 2.
5. automotive plastic part verifying attachment according to claim 1, it is characterised in that the detection module is included at least
1 detection gauge mechanism, detection rule handle, inspection that the detection gauge mechanism includes detection rule pedestal and is arranged on detection rule pedestal
Gauge alignment pin and fastening screw, the detection rule handle and detection predetermined bits pin connection.
6. automotive plastic part verifying attachment according to claim 5, it is characterised in that set on the detection predetermined bits pin
There is the fastening screw hole matched with fastening screw, for accommodating fastening screw, the end of the detection predetermined bits pin in positioning
Portion is connected with profile specification module, and end shape matches with working of plastics.
7. automotive plastic part verifying attachment according to claim 1, it is characterised in that the base plate upper surface also sets
There is datum level, base plate outside is additionally provided with handle.
8. the working of plastics method of inspection that a kind of utilization automotive plastic part verifying attachment as claimed in claim 1 is realized, it is special
Levy and be, methods described comprises the following steps:
1) working of plastics is embedded on positioning base, judges whether working of plastics is completely embedded in, if then entering step 2), if otherwise
Show that working of plastics is unqualified;
2) coordinate clearance gauge to detect the size for being embedded into the working of plastics on positioning base using detection module, judge working of plastics
Size it is whether qualified, if then enter step 3), if otherwise showing, working of plastics is unqualified;
3) concordant go-no go gauge is combined on automotive plastic part verifying attachment to being embedded into the plane of the working of plastics on positioning base
Angularity detected, judges whether the plane warping degree of working of plastics is qualified, if then working of plastics is by inspection, if otherwise showing
Working of plastics is unqualified.
9. the working of plastics method of inspection according to claim 8, it is characterised in that the step 2) it is specially:
21) judge whether detection rule handle reaches rule to being contacted with working of plastics using detection rule handle pushing tow detection predetermined bits pin
Positioning is put, if then entering step 22), if otherwise showing the off-dimension of working of plastics;
22) gap width between working of plastics and profile specification module is detected using clearance gauge, judges gap width whether in gap threshold
It is interior, if then showing the size qualification of working of plastics, if otherwise showing the off-dimension of working of plastics.
10. the working of plastics method of inspection according to claim 8, it is characterised in that the step 3) it is specially:
31) judge whether the front surface of the working of plastics being embedded on positioning base flushes with difference slip gauge, if then entering step
32), if otherwise showing, the plane warping degree of working of plastics is unqualified;
32) concordant go-no go gauge is placed on difference slip gauge, the surface to working of plastics carries out drift detection and no-go gage detection respectively, judges
Whether meet drift simultaneously not pass through by with no-go gage, if then showing that the plane warping degree of working of plastics is qualified, if otherwise showing
The plane warping degree of working of plastics is unqualified.
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CN201710078260.4A CN106767264A (en) | 2017-02-14 | 2017-02-14 | A kind of automotive plastic part verifying attachment and method |
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CN201710078260.4A CN106767264A (en) | 2017-02-14 | 2017-02-14 | A kind of automotive plastic part verifying attachment and method |
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CN107328347A (en) * | 2017-08-11 | 2017-11-07 | 北京百慕航材高科技股份有限公司 | Detecting tool and the detection method using the detecting tool |
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