CN106760394B - 一种竹质静音软性地板生产工艺 - Google Patents
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Abstract
本发明涉及一种竹质静音软性地板生产工艺，所述竹质静音软性地板从上而下由：竹质表层、消音层、抗压层、支撑层和防潮层组成，通过粘合剂黏合压紧。本发明通过对加工工艺进行改进，以能够合理地编制科学、经济的工艺，保证产品成型，可以在使用过程中达到降低噪声，脚感舒适，微弹减震，降低受伤率的效果。
Description
技术领域
本发明涉及一种竹质静音软性地板生产工艺，属于竹制品领域。
背景技术
竹板拼接采用粘胶剂，施以高温高压而成。地板无毒，牢固稳定，不开胶，不变形。经过脱去糖份，脂，淀粉肪，蛋白质等特殊无害处理后的竹材，具有超强的防虫蛀功能。地板六面用优质进口耐磨漆密封，阻燃，耐磨，防霉变。地板表面光洁柔和，几何尺寸好，品质稳定。是住宅，宾馆和写字间等的高级装潢材料。
在日常使用过程中，由于地板和地面之间很容易产生间隙，因此在行走的时候会对楼下住户造成噪音影响，而且普通的地板铺设后，由于地板无弹性，小朋友在行走时，或者睡觉时摔倒，很容易摔伤，且普通地板在受到外力挤压时，会产生变形甚至碎裂。
因此，提供一种竹质静音软性地板生产工艺，以期能够生产出降低噪声，脚感舒适，微弹减震，降低受伤率的竹地板。
发明内容
本发明的目的是提供一种竹质静音软性地板生产工艺，以期在使用过程中减少与地板摩擦产生的噪音，且防止摔伤和受力变形。
为解决背景技术中所述技术问题，本发明采用以下技术方案：
1、一种竹质静音软性地板生产工艺，所述竹质静音软性地板从上而下由：竹质表层、消音层、抗压层、支撑层和防潮层组成，竹质静音软性地板生产工艺包括以下步骤：。
1）、选取竹龄5年以上、胸径10-12cm，壁厚7-9mm的毛竹作为原料，通过机械加工，制成长93cm、宽3cm的竹条，进行初刨。
2）、将竹条放入90℃双氧水漂白4小时，处理后将竹板进行干燥处理，要求含水率为10%-14%，干燥后用胶水拼接成90cm长、9cm宽的地板表面。
3）、将金属板弯曲成15°弧形，其截面积与地板表面相同，在其上均匀表面粘合80个PVC支柱，支柱间填充消音棉，构成消音层。
4）、将树脂材料机械加工成1cm宽、3mm厚、90cm长的长条，将树脂条呈井字状纵横交错排列固定，形成支撑层，后将支撑层上表面打磨呈与金属板底层相吻合的弧形，构成抗压层。
5）、将聚苯乙烯泡沫塑料压缩裁剪为90cm长、9cm宽的板材，制成防潮层。
6）、至上而下依次将竹质表层、消音层、抗压层和支撑层通过粘合剂黏合压紧。
进一步的，步骤2所述的胶水为环氧树脂胶39%和氯丁胶61%的混合物。
进一步的，步骤4所述的树脂材料为ABS树脂即丙烯腈-丁二烯-苯乙烯共聚物，是由丙烯腈，丁二烯和苯乙烯组成的三元共聚物。
本发明有益效果为：
1）、有效的降低噪声，防止摔伤；
2）、防止受力变形。
具体实施方式
为了使本领域的技术人员更好地理解本发明的技术方案，下面将对本发明作进一步的详细介绍。
一种竹质静音软性地板生产工艺，其特征在于，所述竹质静音软性地板从上而下由：竹质表层、消音层、抗压层、支撑层和防潮层组成，竹质静音软性地板生产工艺包括以下步骤：。
1）、选取竹龄5年以上、胸径10-12cm，壁厚7-9mm的毛竹作为原料，通过机械加工，制成长93cm、宽3cm的竹条，进行初刨。
2）、将竹条放入90℃双氧水漂白4小时，处理后将竹板进行干燥处理，要求含水率为10%-14%，干燥后用胶水拼接成90cm长、9cm宽的地板表面。
3）、将金属板弯曲成15°弧形，其截面积与地板表面相同，在其上均匀表面粘合80个PVC支柱，支柱间填充消音棉，构成消音层。
4）、将树脂材料机械加工成1cm宽、3mm厚、90cm长的长条，将树脂条呈井字状纵横交错排列固定，形成支撑层，后将支撑层上表面打磨呈与金属板底层相吻合的弧形，构成抗压层。
5）、将聚苯乙烯泡沫塑料压缩裁剪为90cm长、9cm宽的板材，制成防潮层。
6）、至上而下依次将竹质表层、消音层、抗压层和支撑层通过粘合剂黏合压紧。
优选的，步骤2所述的胶水为环氧树脂胶39%和氯丁胶61%的混合物。
优选的，步骤4所述的树脂材料为ABS树脂即丙烯腈-丁二烯-苯乙烯共聚物，是由丙烯腈，丁二烯和苯乙烯组成的三元共聚物。
Claims (3)
1.一种竹质静音软性地板生产工艺，其特征在于，所述竹质静音软性地板从上而下由：竹质表层、消音层、抗压层、支撑层和防潮层组成，竹质静音软性地板生产工艺包括以下步骤：
1）、选取竹龄5年以上、胸径10-12cm，壁厚7-9mm的毛竹作为原料，通过机械加工，制成长93cm、宽3cm的竹条，进行初刨；
2）、将竹条放入90℃双氧水漂白4小时，处理后将竹板进行干燥处理，要求含水率为10%-14%，干燥后用胶水拼接成90cm长、9cm宽的地板表面；
3）、将金属板弯曲成15°弧形，其截面积与地板表面相同，在其上均匀表面粘合80个PVC支柱，支柱间填充消音棉，构成消音层；
4）、将树脂材料机械加工成1cm宽、3mm厚、90cm长的长条，将树脂条呈井字状纵横交错排列固定，形成支撑层，后将支撑层上表面打磨呈与金属板底层相吻合的弧形，构成抗压层；
5）、将聚苯乙烯泡沫塑料压缩裁剪为90cm长、9cm宽的板材，制成防潮层；
6）、至上而下依次将竹质表层、消音层、抗压层和支撑层通过粘合剂黏合压紧。
2.根据权利要求1所述的一种竹质静音软性地板生产工艺，其特征在于，步骤2所述的胶水为环氧树脂胶39%和氯丁胶61%的混合物。
3.根据权利要求1所述的一种竹质静音软性地板生产工艺，其特征在于，步骤4所述的树脂材料为ABS树脂即丙烯腈-丁二烯-苯乙烯共聚物，是由丙烯腈，丁二烯和苯乙烯组成的三元共聚物。
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10317652A (ja) * | 1997-05-14 | 1998-12-02 | Inoue Sudare Kk | 室内床用パネル |
| CN102191847A (zh) * | 2010-03-09 | 2011-09-21 | 韩凤植 | 功能性强化地板地板材料及其施工方法 |
| CN103865208A (zh) * | 2014-03-21 | 2014-06-18 | 浙江天振竹木开发有限公司 | Pvc复合材料、发泡板及生产方法、设备和地板 |
| CN104947906A (zh) * | 2015-05-28 | 2015-09-30 | 安徽至信竹业科技有限公司 | 一种隔音复合竹地板 |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10317652A (ja) * | 1997-05-14 | 1998-12-02 | Inoue Sudare Kk | 室内床用パネル |
| CN102191847A (zh) * | 2010-03-09 | 2011-09-21 | 韩凤植 | 功能性强化地板地板材料及其施工方法 |
| CN103865208A (zh) * | 2014-03-21 | 2014-06-18 | 浙江天振竹木开发有限公司 | Pvc复合材料、发泡板及生产方法、设备和地板 |
| CN104947906A (zh) * | 2015-05-28 | 2015-09-30 | 安徽至信竹业科技有限公司 | 一种隔音复合竹地板 |
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