CN106758447A - A kind of method that biological ultrasonic wave prepares textile fabric - Google Patents
A kind of method that biological ultrasonic wave prepares textile fabric Download PDFInfo
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- CN106758447A CN106758447A CN201611079501.9A CN201611079501A CN106758447A CN 106758447 A CN106758447 A CN 106758447A CN 201611079501 A CN201611079501 A CN 201611079501A CN 106758447 A CN106758447 A CN 106758447A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/06—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
- D21B1/061—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods using cutting devices
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/14—Fungi; Culture media therefor
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- C12N1/20—Bacteria; Culture media therefor
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/04—Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
- D01C1/00—Treatment of vegetable material
- D01C1/02—Treatment of vegetable material by chemical methods to obtain bast fibres
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
- D01C1/00—Treatment of vegetable material
- D01C1/04—Bacteriological retting
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes
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Abstract
The present invention relates to the method that biological ultrasonic wave prepares textile fabric, effectively solve pollution, energy-saving and emission-reduction, water-saving, reduce production cost and improve the problem of substance migration rate, method is that brown rot fungus, Acinebobacter lwoffi, Pseudomonas fluorescens, Rheinheimera tangshanensis are combined with each other, and adds water and is made composite bacteria liquid;Raw material is shredded, washing, decatize softens, dehydration, adds composite bacteria liquid to carry out biodegradation, then pulls raw material out, draining, water vapour normal-pressure sterilization, is added and discongests agent, and raw material is discongested into fibre bundle, fibre bundle is carried out into ultrasonication, fibre bundle is become single fiber, the paper pulp into single fiber is sent in wash engine and is washed, purifies, then screen, filtering, single fiber after must purifying, soaked in warm water, then drying, combing and drawing-off, make fiber further straighten to textile fabric.The inventive method is advanced, easy to operate, and production efficiency is high, energy-conserving and environment-protective, low cost, easy popularization and application.
Description
Technical field
The present invention relates to chemical industry, the method that particularly a kind of biological ultrasonic wave prepares textile fabric.
Background technology
In recent years, with the increasingly depleted of fossil resources, bast-fibre is enjoyed because with good characteristics such as ecology, environmental protection
Consumer's dotes on, and its demand is increasing year by year, the global annual speedup 8% of natural fiber.Bast-fibre raw material maximum feature is fine
Dimension hplc is high, and fiber is elongated to be conducive to interweaving, and the good fiber cell of intensity is small, cell wall is thick, wall chamber is than big;Due to bast-fibre cell
Chamber is thin, fibrocyte opacity is high, and fiber is not easy wire-dividing broom purification, makes the fabric air-permeability degree being made low.
It is mainly by " cavitation effect " and " free radical activation " of ultrasonic wave using ultrasonication paper pulp fiber.
The steam that is not only produced in itself containing liquid in the bubble formed during ultrasonic cavitation, and containing being dissolved in the gas of liquid
Body.Acoustic cavitation have two kinds of effects to fiber:One is that the high-speed liquid stream that the high-strength microjet that cavitation follicular rupture is produced is formed hits
Hit fiber finer cell wall, make fiber surface be subject to mechanical impact and ultra small scale manufacture power, make fiber surface become fluffing, it is coarse, expose
, there is fibrillating and serve the effect of slight mashing in more hydrophilic radicals;Another is the high pressure that cavitation bubble collapse is produced
Or high pressure discharges the alternating pressure change of the shear stress or mechanical movement generation on the shock wave or pulsating cavity interface for producing
When acting on fiber surface, must be produced at the genetic defects of fiber stress, strain concentrate, make the primary wall of fiber finer cell wall and
Outer layer of secondary wall occur crackle, cell membrane deform with displacement and removing, there are more central layer of secondary to be exposed, fiber
Surface thus becomes coarse, increased interfibrous frictional resistance.The result is that causing the morphosis of cellulose, supramolecular structured
Structure, the degree of polymerization and its distribution change.Continue to increase the ul-trasonic irradiation time, fiber occurs the subcritical expansion of fatigue crack
Exhibition, causes crystallite dislocation, specific surface area to increase, and crystallinity declines, amorphous region increase, causes few fibers to be broken, so that fine
Dimension average length declines.Simultaneously under ul-trasonic irradiation, bleaching liquor is greatly reinforced to the run-inflation effect of cellulose, shortens medicinal liquid osmosis
Time, the hydrogen bond of cellulosic molecule interchain can be disconnected, open microcellular structure, greatly increase the internal surface area of cellulose, improve it
To the accessibility and chemical reactivity of bleaching liquor.Ultrasonication has remarkable result, fiber profit to the water retention value for improving cellulose
Swollen degree enlarged relative, fiber becomes quite soft plastic after swollen, and external surface area increase, internal organizational structure relaxes, molecule
Between cohesive force decline, be conducive to the carrying out of fibrillating.And the fiber for not removing primary wall seems smooth, stiff, not hygroscopic
Swollen.
Fiber is prepared from crudefiber crop raw material in the prior art, more by chemical method, what is produced in chemical method production is useless
Liquid pollutes sublimity, damage to land, contaminated air, and power consumption is high, and power consumption and water consumption are big.National energy-saving emission reduction political affairs are not met
Plan.Material can not reach Efficient Cycle recycling.Chemicals cannot be separated from waste liquid, and organic matter is blended in chemicals
Together, organic matter cannot also be reused, and cause a large amount of losses.That is, pass through chemical method, such as soda pulping process, from
Fiber is prepared in crudefiber crop raw material, but the waste liquor contamination sublimity produced in chemical method production, damage to land, contaminated air, energy
Consumption is high, and power consumption and water consumption are big, do not meet national energy-saving emission reduction policy.Material can not reach Efficient Cycle recycling, in waste liquid
Organic matter mixed with chemicals, organic matter cannot be reused, and cause a large amount of losses.Waste water yield is 18
~19 m3Slurry per ton, waste water COD is 1300~1500.Solid waste yield is 300~400kg/ tons of slurry.Visual plant
By import, investment cost and rapid wear accessory maintenance cost are high.
Therefore, it is necessary to develop biological fibre technology processed, above-mentioned pollution problem is fundamentally solved, energy-saving and emission-reduction, water-saving,
Reduce production cost and improve the utilization rate of material.
The content of the invention
For above-mentioned situation, for the purpose for overcoming the defect of prior art, the present invention is just to provide a kind of biological ultrasonic wave
The method for preparing textile fabric, can effectively solve pollution, and energy-saving and emission-reduction, water-saving reduces production cost and improves substance migration rate
Problem.
The technical scheme that the present invention is solved is to comprise the following steps:
(1), prepare composite bacteria liquid:
By brown rot fungus:Acinebobacter lwoffi:Pseudomonas fluorescens:Rheinheimera tangshanensis with mass ratio as the ︰ 1 of 2~3 ︰ 1~2~
2 ︰ 1~2 are combined with each other, and add water and are made composite bacteria liquid;
The population density of composite bacteria liquid is 6 × 107Individual/more than ml;
(2), raw material washing and decatize:
Described raw material is flax, blue fiber crops, yellow bluish dogbane or the sisal hemp of wood chip or crudefiber crop;
Wood chip is cut into 3~4cm of length, crudefiber crop raw material cuts into 4~5cm of length, then washes, into decatize storehouse, carried out
Decatize softens 10~30min, and raw material is dehydrated after softening into inclined helix dehydrator;
(3), it is biodegradable:
Raw material after dehydration is sent to composite bacteria liquid storehouse, allows composite bacterial group to start to carry out biodegradation to the lignin of raw material,
Raw material and the mass ratio of composite bacteria liquid after dehydration are 1 ︰ 6~8, and biodegradable temperature is 35~40 DEG C, and the time is 30~48 small
When;
(4), steam sterilizing:
By it is above-mentioned biodegradation after raw material pulled out from composite bacteria liquid, draining, insert transport storage silo, transport storage silo in
Water vapour is passed through, 10~30min of steam sterilizing under normal pressure;
(5), by after sterilizing raw material send into twin screw extruder, addition discongest agent, raw material is discongested into fibre bundle;
Described agent of discongesting is by mass percent meter:KOH 2.0~4.0%, H2O22.0~6.0%, Na2SiO31.5~
4.0%th, DTPA 0.1~0.5% and balance of water are made;
(6), into ultrasonic response storehouse treatment, fibre bundle is become single fiber:
It is that 100~300kw, response frequency are 15~30kHz in reaction power by fibre bundle feeding ultrasonic response storehouse, carries out
30~60min of ultrasonication, makes fibre bundle become single fiber, the pulp property containing single fiber is significantly carried
It is high;
(7), to pulp sifting, purification:
By step(6)Paper pulp after treatment into single fiber is sent in wash engine and is washed, purifies, and then screens, filtering, obtains
Single fiber after purification;
(8), dry and be carded to textile fabric:
Single fiber after purification is soaked into 30~60min in 40~50 DEG C of warm water, then drying, combing and drawing-off, make fibre
Dimension further straightens to textile fabric.
The inventive method is advanced, easy to operate, and production efficiency is high, energy-conserving and environment-protective, low cost, easy popularization and application, economy and society
Can Benefit.
Brief description of the drawings
Fig. 1 is process chart of the invention.
Specific embodiment
Specific embodiment of the invention is elaborated below in conjunction with drawings and Examples.
The present invention can be given in specific implementation by following examples.
Embodiment 1
The present invention can also be realized in specific implementation by following methods:
(1), prepare composite bacteria liquid:
By brown rot fungus:Acinebobacter lwoffi:Pseudomonas fluorescens:Rheinheimera tangshanensis with mass ratio as 2.2~2.8 ︰ 1.2~
The ︰ 1.2~1.8 of 1.8 ︰ 1.2~1.8 are combined with each other, and it is 6 × 10 to add water and be made population density7The composite bacteria liquid of individual/more than ml;
(2), raw material washing and decatize:
Crudefiber crop raw material is cut into 4~5cm of length, is then washed, into decatize storehouse, carried out decatize and soften 10~30min, crudefiber crop
Raw material is dehydrated after softening into inclined helix dehydrator;
(3), it is biodegradable:
Crudefiber crop raw material after dehydration is sent to composite bacteria liquid storehouse, allows composite bacterial group to start to give birth to the lignin of crudefiber crop raw material
Thing is degraded, and the crudefiber crop raw material after dehydration is 1 ︰ 6.5~7.5 with the mass ratio of composite bacteria liquid, and biodegradable temperature is 35~37 DEG C,
Time is 30~40 hours;
(4), steam sterilizing:
By it is above-mentioned biodegradation after crudefiber crop raw material pulled out from composite bacteria liquid, draining, insert transport storage silo, transport store
Water vapour is passed through in storehouse, 10~30min of steam sterilizing under normal pressure;
(5), by after sterilizing crudefiber crop raw material send into twin screw extruder, addition discongest agent, crudefiber crop raw material is discongested into fibre
Dimension beam;
(6), into ultrasonic response storehouse treatment, fibre bundle is become single fiber:
It is that 100~200kw, response frequency are 15~20kHz in reaction power by fibre bundle feeding ultrasonic response storehouse, carries out
30~60min of ultrasonication, makes fibre bundle become single fiber, the pulp property containing single fiber is significantly carried
It is high;
(7), to pulp sifting, purification:
By step(6)Paper pulp after treatment into single fiber is sent in wash engine and is washed, purifies, and then screens, filtering, obtains
Single fiber after purification;
(8), dry and be carded to textile fabric:
Single fiber after purification is soaked into 30~60min in 40~50 DEG C of warm water, then drying, combing and drawing-off, make fibre
Dimension further straightens to textile fabric.
Embodiment 2
The present invention is comprised the following steps in specific implementation:
(1), prepare composite bacteria liquid:
By brown rot fungus:Acinebobacter lwoffi:Pseudomonas fluorescens:Rheinheimera tangshanensis with mass ratio be the ︰ of 2.5 ︰, 1.5 ︰ 1.5
1.5 are combined with each other, and it is 6 × 10 to add water and be made population density7The composite bacteria liquid of individual/more than ml;
(2), chip washing and decatize:
Raw material wood chip is cut into 3~4cm of length, is then washed, into decatize storehouse, carried out decatize and soften 10~30min, wood chip
It is dehydrated into inclined helix dehydrator after softening;
(3), it is biodegradable:
Wood chip after dehydration is sent to composite bacteria liquid storehouse, allows composite bacterial group to start to carry out biodegradation to the lignin of wood chip,
Wood chip and the mass ratio of composite bacteria liquid after dehydration are 1 ︰ 7, and biodegradable temperature is 36~38 DEG C, and the time is 44~48 hours;
(4), steam sterilizing:
By it is above-mentioned biodegradation after raw material pulled out from composite bacteria liquid, draining, insert transport storage silo, transport storage silo in
Water vapour is passed through, 15~25min of steam sterilizing under normal pressure;
(5), by after sterilizing raw material send into twin screw extruder, addition discongest agent, raw material is discongested into fibre bundle;
(6), into ultrasonic response storehouse treatment, fibre bundle is become single fiber:
It is that 200~300kw, response frequency are 25~30kHz in reaction power by fibre bundle feeding ultrasonic response storehouse, carries out
40~60min of ultrasonication, makes fibre bundle become single fiber, the pulp property containing single fiber is significantly carried
It is high;
(7), to pulp sifting, purification:
By step(6)Paper pulp after treatment into single fiber is sent in wash engine and is washed, purifies, and then screens, filtering, obtains
Single fiber after purification;
(8), dry and be carded to textile fabric:
Single fiber after purification is soaked into 30~60min in 45 DEG C of warm water, then drying, combing and drawing-off, enter fiber
One step straightens to textile fabric.
After tested, fibre fineness is 4~5dtex, a length of 3.43~7.02 km of fiber brisement to product of the present invention;Fracture is strong
It is 8.28~10.72 cN/dtex to spend;Elongation at break is 3.3~5.2%.
Biological fibre technology processed of the invention, fundamentally solves above-mentioned pollution problem, and energy-saving and emission-reduction, water-saving reduces production
The utilization rate of cost and raising material, bio-pulping is to reduce environmental pollution, a biological skill of saving energy consumption from slurrying source
Art.Traditionally it includes biochemical Pulping and the aspect of bio-mechanical slurrying two, and bio-mechanical slurrying refers to before mechanical jordaning
Replace chemicals to pre-process raw material with microorganism or enzyme, in addition to reducing contaminated wastewater, defibrination energy can also be reduced
Consumption, improves equipment capacity, and can reduce pitch prob-lems, significantly improves the strength character of paper pulp.Therefore, can be in slurrying
Before using screening and the microorganism pretreated feedstock tested, it is set to degrade and be modified raw material wood element.Pre- place
The major influence factors for managing raw material are species, enzyme dosage, pH value, temperature, concentration and raw material assortment etc..It is anti-in general chemistry
Should under the conditions of, cracking produces free radical to organic matter macromolecular at high temperature, and under the catalytic action of enzyme, it is only necessary in normal temperature and
Free radical needed for making the oxidative dehydrogenation of lignin macromolecule construction unit produce further cracking or polymerisation by neutrallty condition,
Make radical reaction smooth.By slurry obtained after Biological Pretreatment compared with control sample slurry, in phase
Under with paper pulp kappa number, the consumption of chemicals can be saved or digestion time is reduced;Or under identical Pulping conditions, can reduce
The Kappa number of paper pulp, saves the chemicals consumption of next step bleaching process;Meanwhile, the physical property of the paper that can make to manufacture paper with pulp is obtained
To raising.Lignin in the process that the mechanism of fungi or bacterium is Biodegradation of Lignin, be normal temperature, normal pressure and it is near in
Carried out under the conditions of property value, the final product of degraded is carbon dioxide and water.The strains such as whiterot fungi can typically produce three classes wood
Plain enzyme, i.e. lignin peroxidase, divalence manganese peroxidase and laccase, these enzymes can carry out catalytic degradation to lignin.Have
Report determines laccase(Laccase)And lignin peroxidase(Lip)Individualism all can not xylogen degradation well, and two kinds
Enzyme simultaneously in the presence of, lignin can but be degraded well, show two kinds of enzymes have synergy.Degradation by White-rot Fungus lignin has three
Individual feature:(1)Thoroughly CO can be generated by xylogen degradation2And water, and bacterium is CO at most by 20% lignin carbon conversion2;(2)Lignin drops
Solution is mainly oxidation reaction, and lignin monomer is occurred without in product;(3)Lignin degradation do not provide thalli growth in itself needed for carbon source
And the energy(Need to provide in addition).
Experiment and it was verified that the present invention compared with prior art, with Advantageous Effects following prominent:
The present invention makes its further softening, thus significantly improves the extruding of postorder section to tear due to using Biological Pretreatment to raw material
Split the purity and yield of effect and prepared fiber so that the technology can the popularization and application on a large scale in actual production.Due to
Two ultrasonic response storehouses instead of 2 traditional reaction warehouses and eliminate high concentration plate mill.Therefore, the fibre technology processed is not only
Technological process is simplified, investment is saved;And improve the production capacity of economic benefit and equipment and reduce production cost.
Waste liquid free from environmental pollution is directly translated into organic fertilizer, reaches zero-emission, no pollution.Biological method can play protection to fiber and make
With compared with traditional chemical method, this method can all reclaim Whole fiber and half fiber, therefore improve yield more than 20%.
Biological method is degraded at ambient pressure, energy-conservation more than 40%, and emission reduction, low-carbon (LC) are truly realized energy-conserving and environment-protective, is fiber production
On a big innovation, economic and social benefit is huge.
Claims (3)
1. a kind of method that biological ultrasonic wave prepares textile fabric, it is characterised in that comprise the following steps:
(1), prepare composite bacteria liquid:
By brown rot fungus:Acinebobacter lwoffi:Pseudomonas fluorescens:Rheinheimera tangshanensis are with mass ratio(2~3)︰(1~2)︰
(1~2)︰(1~2)It is combined with each other, adds water and be made composite bacteria liquid;
The population density of composite bacteria liquid is 6 × 107Individual/more than ml;
(2), raw material washing and decatize:
Described raw material is flax, blue fiber crops, yellow bluish dogbane or the sisal hemp of wood chip or crudefiber crop;
Wood chip is cut into 3~4cm of length, crudefiber crop raw material cuts into 4~5cm of length, then washes, into decatize storehouse, carried out
Decatize softens 10~30min, and raw material is dehydrated after softening into inclined helix dehydrator;
(3), it is biodegradable:
Raw material after dehydration is sent to composite bacteria liquid storehouse, allows composite bacterial group to start to carry out biodegradation to the lignin of raw material,
Raw material and the mass ratio of composite bacteria liquid after dehydration are 1 ︰(6~8), biodegradable temperature is 35~40 DEG C, and the time is 30~48
Hour;
(4), steam sterilizing:
By it is above-mentioned biodegradation after raw material pulled out from composite bacteria liquid, draining, insert transport storage silo, transport storage silo in
Water vapour is passed through, 10~30min of steam sterilizing under normal pressure;
(5), by after sterilizing raw material send into twin screw extruder, addition discongest agent, raw material is discongested into fibre bundle;
Described agent of discongesting is by mass percent meter:KOH 2.0~4.0%, H2O22.0~6.0%, Na2SiO31.5~
4.0%th, DTPA 0.1~0.5% and balance of water are made;
(6), into ultrasonic response storehouse treatment, fibre bundle is become single fiber:
It is that 100~300kw, response frequency are 15~30kHz in reaction power by fibre bundle feeding ultrasonic response storehouse, carries out
30~60min of ultrasonication, makes fibre bundle become single fiber;
(7), to pulp sifting, purification:
By step(6)Paper pulp after treatment into single fiber is sent in wash engine and is washed, purifies, and then screens, filtering, obtains
Single fiber after purification;
(8), dry and be carded to textile fabric:
Single fiber after purification is soaked into 30~60min in 40~50 DEG C of warm water, then drying, combing and drawing-off, make fibre
Dimension further straightens to textile fabric.
2. the method that biological ultrasonic wave according to claim 1 prepares textile fabric, it is characterised in that including following step
Suddenly:
(1), prepare composite bacteria liquid:
By brown rot fungus:Acinebobacter lwoffi:Pseudomonas fluorescens:Rheinheimera tangshanensis are with mass ratio(2.2~2.8)︰
(1.2~1.8)︰(1.2~1.8)︰(1.2~1.8)It is combined with each other, it is 6 × 10 to add water and be made population density7Individual/more than ml
Composite bacteria liquid;
(2), raw material washing and decatize:
Crudefiber crop raw material is cut into 4~5cm of length, is then washed, into decatize storehouse, carried out decatize and soften 10~30min, crudefiber crop
Raw material is dehydrated after softening into inclined helix dehydrator;
(3), it is biodegradable:
Crudefiber crop raw material after dehydration is sent to composite bacteria liquid storehouse, allows composite bacterial group to start to give birth to the lignin of crudefiber crop raw material
Thing is degraded, and the crudefiber crop raw material after dehydration is 1 ︰ with the mass ratio of composite bacteria liquid(6.5~7.5), biodegradable temperature is 35~37
DEG C, the time is 30~40 hours;
(4), steam sterilizing:
By it is above-mentioned biodegradation after crudefiber crop raw material pulled out from composite bacteria liquid, draining, insert transport storage silo, transport store
Water vapour is passed through in storehouse, 10~30min of steam sterilizing under normal pressure;
(5), by after sterilizing crudefiber crop raw material send into twin screw extruder, addition discongest agent, crudefiber crop raw material is discongested into fibre
Dimension beam;
(6), into ultrasonic response storehouse treatment, fibre bundle is become single fiber:
It is that 100~200kw, response frequency are 15~20kHz in reaction power by fibre bundle feeding ultrasonic response storehouse, carries out
30~60min of ultrasonication;
(7), to pulp sifting, purification:
By step(6)Paper pulp after treatment into single fiber is sent in wash engine and is washed, purifies, and then screens, filtering, obtains
Single fiber after purification;
(8), dry and be carded to textile fabric:
Single fiber after purification is soaked into 30~60min in 40~50 DEG C of warm water, then drying, combing and drawing-off, make fibre
Dimension further straightens to textile fabric.
3. the method that biological ultrasonic wave according to claim 1 prepares textile fabric, it is characterised in that including following step
Suddenly:
(1), prepare composite bacteria liquid:
By brown rot fungus:Acinebobacter lwoffi:Pseudomonas fluorescens:Rheinheimera tangshanensis with mass ratio be the ︰ of 2.5 ︰, 1.5 ︰ 1.5
1.5 are combined with each other, and it is 6 × 10 to add water and be made population density7The composite bacteria liquid of individual/more than ml;
(2), chip washing and decatize:
Raw material wood chip is cut into 3~4cm of length, is then washed, into decatize storehouse, carried out decatize and soften 10~30min, wood chip
It is dehydrated into inclined helix dehydrator after softening;
(3), it is biodegradable:
Wood chip after dehydration is sent to composite bacteria liquid storehouse, allows composite bacterial group to start to carry out biodegradation to the lignin of wood chip,
Wood chip and the mass ratio of composite bacteria liquid after dehydration are 1 ︰ 7, and biodegradable temperature is 36~38 DEG C, and the time is 44~48 hours;
(4), steam sterilizing:
By it is above-mentioned biodegradation after raw material pulled out from composite bacteria liquid, draining, insert transport storage silo, transport storage silo in
Water vapour is passed through, 15~25min of steam sterilizing under normal pressure;
(5), by after sterilizing raw material send into twin screw extruder, addition discongest agent, raw material is discongested into fibre bundle;
(6), into ultrasonic response storehouse treatment, fibre bundle is become single fiber:
It is that 200~300kw, response frequency are 25~30kHz in reaction power by fibre bundle feeding ultrasonic response storehouse, carries out
40~60min of ultrasonication;
(7), to pulp sifting, purification:
By step(6)Paper pulp after treatment into single fiber is sent in wash engine and is washed, purifies, and then screens, filtering, obtains
Single fiber after purification;
(8), dry and be carded to textile fabric:
Single fiber after purification is soaked into 30~60min in 45 DEG C of warm water, then drying, combing and drawing-off, enter fiber
One step straightens to textile fabric.
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CN107119365A (en) * | 2017-06-21 | 2017-09-01 | 施晓 | The preparation method of health care's yarn |
CN108505125A (en) * | 2017-02-27 | 2018-09-07 | 赵松竹 | A kind for the treatment of process dissociating natural plant fibre using mechanical oscillation wave energy |
CN112501954A (en) * | 2020-11-23 | 2021-03-16 | 江苏展宝新材料有限公司 | Preparation method of LCP film |
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CN102888339A (en) * | 2012-09-17 | 2013-01-23 | 贾平 | Biological flora and biological bacterium liquid pulping method |
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CN102888339A (en) * | 2012-09-17 | 2013-01-23 | 贾平 | Biological flora and biological bacterium liquid pulping method |
CN103074215A (en) * | 2012-09-17 | 2013-05-01 | 贾平 | Composite flora and textile fiber preparation method by using the same |
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