CN106753239A - A kind of friction material of whisker doping - Google Patents

A kind of friction material of whisker doping Download PDF

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Publication number
CN106753239A
CN106753239A CN201610989307.8A CN201610989307A CN106753239A CN 106753239 A CN106753239 A CN 106753239A CN 201610989307 A CN201610989307 A CN 201610989307A CN 106753239 A CN106753239 A CN 106753239A
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CN
China
Prior art keywords
whisker
friction material
crystal whisker
doping
potassium titanate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610989307.8A
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Chinese (zh)
Inventor
张达明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Mingsheng Strong Blower Co Ltd
Original Assignee
Wuxi Mingsheng Strong Blower Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Mingsheng Strong Blower Co Ltd filed Critical Wuxi Mingsheng Strong Blower Co Ltd
Priority to CN201610989307.8A priority Critical patent/CN106753239A/en
Publication of CN106753239A publication Critical patent/CN106753239A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Compositions of linings; Methods of manufacturing
    • F16D69/025Compositions based on an organic binder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Compositions of linings; Methods of manufacturing
    • F16D69/025Compositions based on an organic binder
    • F16D69/026Compositions based on an organic binder containing fibres

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a kind of friction material of whisker doping, including:The mixture of high polymer binder, calcium carbonate crystal whisker and potassium titanate crystal whisker, frictional property regulator.Friction material of the present invention, by adding compound crystal whisker materials all or part alternative fiber material in the material, the friction material polishing machine for obtaining is outstanding, and occurs without heat fade scene.

Description

A kind of friction material of whisker doping
Technical field
The present invention relates to braking technology field, more particularly to the friction material that a kind of whisker adulterates.
Background technology
Friction material is that one kind is applied on dynamic power machine, and the part of braking and transmission agency is performed by rubbing action Material, it mainly includes brake facing (being commonly called as brake block) and destage device dough sheet (being commonly called as clutch disc).Brake block is used to make Dynamic, destage device piece is used to be driven.
In any plant equipment and the various vehicles for moving, it is necessary to there is braking or gearing.Friction material is this Plant the critical piece in braking or gearing.Its main function is to absorb by rubbing or transmit power.From house device Piece transmits power;Brake(-holder) block absorbs kinetic energy.They enable plant equipment safely and reliably to be worked with various motor vehicles.
A kind of macromolecule trielement composite material of friction material system, it is fine by high polymer binder (resin and rubber), enhancing Peacekeeping frictional property regulator three major types component and other compounding ingredients are constituted, a series of product being made through production and processings.This The characteristics of planting material is with good coefficient of friction and abrasion resistance properties, while also having certain heat resistance and machinery strong Degree, can meet the performance requirement of transmission with the braking of vehicle or machinery.Be widely used in automobile, train, agri-vehicle, fly Machine, ships, oil-well rig, mining machinery and the daily necessities such as all kinds of engineering mechanical devices and bicycle, washing machine aspect, work It is the indispensable material of the transmission of power or braking deceleration.
Because friction material product is chronically under worst hot case at work, general organic fiber cannot bear this height Warm condition, so majority is to apply inorfil in friction material, they include natural mineral fiber class, such as asbestos fibre, sea Afrodite etc.;Artificial mineral wool and inorfil class, such as ceramic fibre, alumina silicate fibre, rock wool, compound mineral fiber, glass fibre Deng;Metallic fiber class, such as steel fibre, copper fiber, aluminum fiber etc..In addition to inorfil, some organic fibers are also employed In friction material, such as aramid fiber is belonging to high-performance, the fiber that the kind of high price is heat-resisting and tensile strength is excellent.Aramid fiber is fine Dimension is at home and abroad in friction material industry using more, in particularly requiring performance product higher.Some other organic fiber, There is application more as cellulose fibre, artificial organic fibre or synthetic fibers, string are also, but lacked mainly as helper component Amount is used.
The content of the invention
It is an object of the invention to propose a kind of friction material of whisker doping, more preferable friction and abrasion is obtained in that Energy.
It is that, up to this purpose, the present invention uses following technical scheme:
A kind of friction material of whisker doping, including:The mixing of high polymer binder, calcium carbonate crystal whisker and potassium titanate crystal whisker Thing, frictional property regulator.
Wherein, calcium carbonate crystal whisker and potassium titanate crystal whisker are with mass ratio 2:1-1:2 ratio forms mixture.It is preferred that 1:1.
Preferably, fibrous material is also contained in the friction material of the whisker doping.
The preparation method of the friction material is prior art, and its typical but non-limiting preparating example is as follows:
All raw material components are well mixed with homogenizer, answered under the conditions of 160-180 DEG C, 22-28MPa pressure into Type machine is compressing, then thermally treated to be obtained.
0.8-1.2 μm of the diameter of potassium titanate crystal whisker, 30~50 μm of length is and environment-friendly, with excellent mechanics and thing Rationality energy, stable chemical performance, hardness are low, corrosion resistance, wearability, heat-resist, and the structure with tunnel-effect is its band Come high-modulus and high intensity, the high-temperature stability and security of friction material can be improved, reduce noise.Meanwhile, with a fixed length Footpath than physical arrangement so that potassium titanate crystal whisker can be distributed in Pin Xian areas, play strengthening action, improve the overall strong of material Degree, improves frictional behaviour.Calcium carbonate crystal whisker also has certain draw ratio, and with special physical aspect, it is brilliant with potassium titanate Palpus Application of composite is distributed in Pin Xian areas in friction material, plays respective distinctive appearance effect, when by external force, can rise To the bridging effect of whisker, energy absorption plays toughening effect.
In the present invention, whisker and other materials are bonded together through binding agent, and the specific form of whisker makes whisker ask still There is small space, in high temperature friction, the lower-molecular substance and vapor of resin pyrolytic can enter between whisker Space, the influence for asking interface of these lower-molecular substances and vapor to brake facing and dual face is reduced, so that high There is increasing under temperature to rub anti-attrition.Further, since the presence of whisker, is difficult to cause the macromolecular in resin and rubber to slide, make Glass transition temperature is raised, and heat resistance is also just necessarily improved.Crystal whisker toughened is that the fracture mode of polymer is changed by brittle fracture It is ductile rupture, by the collective effect of whisker in stress field, Anticrack makes polymer not fragile when being impacted It is bad, once destruction can also absorb more energy to failure, material is consumed more energy during deformation, damage to destruction Amount, therefore, it is possible to increase intensity.
Friction material of the present invention, by adding compound crystal whisker materials all or part alternative fiber material in the material Material, the friction material polishing machine for obtaining is outstanding, and occurs without heat fade scene.
Specific embodiment
Technical scheme is further illustrated below by specific embodiment.
Embodiment 1
A kind of friction material of whisker doping, including:The mixing of high polymer binder, calcium carbonate crystal whisker and potassium titanate crystal whisker Thing, frictional property regulator.
Wherein, calcium carbonate crystal whisker and potassium titanate crystal whisker are with mass ratio 1:1 ratio forms mixture.
The preparation method of the friction material is as follows:
All raw material components are well mixed with homogenizer, answered under the conditions of 160-180 DEG C, 22-28MPa pressure into Type machine is compressing, then thermally treated to be obtained.
Embodiment 2
A kind of friction material of whisker doping, including:The mixing of high polymer binder, calcium carbonate crystal whisker and potassium titanate crystal whisker Thing, frictional property regulator.
Wherein, calcium carbonate crystal whisker and potassium titanate crystal whisker are with mass ratio 2:1 ratio forms mixture.
Also contain fibrous material in the friction material of the whisker doping.
The preparation method of the friction material is as follows:
All raw material components are well mixed with homogenizer, answered under the conditions of 160-180 DEG C, 22-28MPa pressure into Type machine is compressing, then thermally treated to be obtained.
The friction material that embodiment 1 and 2 is prepared, carries out friction testing under 350 degrees Celsius, its weightlessness only 0.11g, Illustrate that its abrasion resistance is outstanding.

Claims (3)

1. the friction material that a kind of whisker adulterates, including:The mixing of high polymer binder, calcium carbonate crystal whisker and potassium titanate crystal whisker Thing, frictional property regulator.
2. the friction material of whisker as claimed in claim 1 doping, it is characterised in that calcium carbonate crystal whisker and potassium titanate crystal whisker with Mass ratio 2:1-1:2 ratio forms mixture, preferably 1:1.
3. the friction material that whisker as claimed in claim 1 or 2 adulterates, it is characterised in that the friction material of the whisker doping Also contain fibrous material in material.
CN201610989307.8A 2016-11-10 2016-11-10 A kind of friction material of whisker doping Pending CN106753239A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610989307.8A CN106753239A (en) 2016-11-10 2016-11-10 A kind of friction material of whisker doping

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610989307.8A CN106753239A (en) 2016-11-10 2016-11-10 A kind of friction material of whisker doping

Publications (1)

Publication Number Publication Date
CN106753239A true CN106753239A (en) 2017-05-31

Family

ID=58972966

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610989307.8A Pending CN106753239A (en) 2016-11-10 2016-11-10 A kind of friction material of whisker doping

Country Status (1)

Country Link
CN (1) CN106753239A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101113204A (en) * 2007-07-17 2008-01-30 李军魂 Formula of ceramic radical friction material for automobile braking friction facing
CN101168658A (en) * 2007-11-30 2008-04-30 江南大学 Asbestos-free whisker friction material and preparation method thereof
CN101205456A (en) * 2007-11-27 2008-06-25 信义集团公司 Method for preparing brake block by calcium carbonate crystal whisker
CN101718319A (en) * 2009-12-03 2010-06-02 信义集团公司 Method for producing brake sheet of saloon car with calcium carbonate crystal whisker
CN102295783A (en) * 2011-07-11 2011-12-28 福州大学 Heat-resisting modified bamboo fiber and method for preparing automotive brake friction material from same
CN103343476A (en) * 2013-06-14 2013-10-09 陕西科技大学 Whisker-modified paper-based friction material and preparation method thereof
CN104214257A (en) * 2013-06-03 2014-12-17 黄山菲英汽车零部件有限公司 Dual-whisker-compounding-reinforced resin-based lining of automobile brake
CN105111675A (en) * 2015-08-06 2015-12-02 广西碳酸钙产业化工程院有限公司 Calcium carbonate whisker reinforced resin-rubber base friction material and preparation method therefor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101113204A (en) * 2007-07-17 2008-01-30 李军魂 Formula of ceramic radical friction material for automobile braking friction facing
CN101205456A (en) * 2007-11-27 2008-06-25 信义集团公司 Method for preparing brake block by calcium carbonate crystal whisker
CN101168658A (en) * 2007-11-30 2008-04-30 江南大学 Asbestos-free whisker friction material and preparation method thereof
CN101718319A (en) * 2009-12-03 2010-06-02 信义集团公司 Method for producing brake sheet of saloon car with calcium carbonate crystal whisker
CN102295783A (en) * 2011-07-11 2011-12-28 福州大学 Heat-resisting modified bamboo fiber and method for preparing automotive brake friction material from same
CN104214257A (en) * 2013-06-03 2014-12-17 黄山菲英汽车零部件有限公司 Dual-whisker-compounding-reinforced resin-based lining of automobile brake
CN103343476A (en) * 2013-06-14 2013-10-09 陕西科技大学 Whisker-modified paper-based friction material and preparation method thereof
CN105111675A (en) * 2015-08-06 2015-12-02 广西碳酸钙产业化工程院有限公司 Calcium carbonate whisker reinforced resin-rubber base friction material and preparation method therefor

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Application publication date: 20170531

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