CN106744023A - A kind of stock tension force self-adaptive regulating - Google Patents
A kind of stock tension force self-adaptive regulating Download PDFInfo
- Publication number
- CN106744023A CN106744023A CN201611102107.2A CN201611102107A CN106744023A CN 106744023 A CN106744023 A CN 106744023A CN 201611102107 A CN201611102107 A CN 201611102107A CN 106744023 A CN106744023 A CN 106744023A
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- CN
- China
- Prior art keywords
- tension
- receiver
- tension force
- magnetic powder
- strand
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/31—Tensile forces
Abstract
The present invention discloses a kind of stock tension force self-adaptive regulating, including some tension sensors, transmitter, receiver, damping controller, data transmission module, some magnetic powder cluths and programmable logic controller (PLC)；Some tension sensors are arranged on noseplate, are corresponded with the every strand steel wire rope on noseplate；The transmitter is connected with tension sensor, receiver；The receiver is connected with damping controller matching；The damping controller is connected with data transmission module, some magnetic powder cluths；Some magnetic powder cluths are corresponding with the every strand steel wire rope on noseplate；The programmable logic controller (PLC) connects the data transmission module.The tension signal that the present invention passes through each strand steel wire rope of tension sensor Real-time Feedback, the control instruction that damping controller feeds back according to programmable logic controller (PLC), output voltage signal gives corresponding magnetic powder cluth, strand wire tension adjustment is completed, the online constant tensile control of per share strand wire tension force is realized.
Description
Technical field
The present invention relates to strand wire tension adjustment technical field, more particularly to a kind of stock tension force self-adaptive regulating.
Background technology
At present, in Wire Rope Production, traditional approach is that strand wire tension force is adjusted by coil holder tension-adjusting gear
Whole, specific adjustment process is as follows：Pulling the driving lever rotate gear group drive top pinion rotation that puts of spiral makes spiral center sleeve
Screw-casing is rotated, and promotes the top pin transverse shifting in spiral center sleeve helicla flute to drive top stretching out to withstand I-beam wheel shifting
It is dynamic.Tensioner finger is set to enter in the pin-shifting hole of I-beam wheel, I-beam wheel is rotated and drives tension force disc spins, damping tape by finger
Friction tension disk reaches the purpose of stock tension force in regulation I-beam wheel.Fig. 1 is above-mentioned coil holder tension-adjusting gear structure diagram, in figure
1st, bassinet stand, 2, I-beam wheel, 3, damping tape, 4, tensioner finger, 5, tension pulley, 6, top, 7, spiral center sleeve, 8, gear
Group, 9, driving lever.But, the coil holder tension-adjusting gear also exists following not enough：First, I-beam wheel needs to bore pin-shifting hole, increased
The manufacturing cost of I-beam wheel；Rotating tension disk is needed when the 2nd, installing I-beam wheel makes tensioner finger be directed at I-beam wheel pin-shifting hole
Increased employee's production operation step；3rd, finger structure is often worn out damaging, and I-beam wheel is linked with tensioner and causes
I-beam wheel steel wire tension cannot be adjusted and steel wire is broken, increases maintenance cost and equipment fault outage rate.
The content of the invention
Background section above is solved it is an object of the invention to pass through a kind of stock tension force self-adaptive regulating to carry
The problem for arriving.
It is that, up to this purpose, the present invention uses following technical scheme：
A kind of stock tension force self-adaptive regulating, it includes some tension sensors, transmitter, receiver, damping control
Device, data transmission module, some magnetic powder cluths and programmable logic controller (PLC)；Some tension sensors are arranged at point
On drum, corresponded with the every strand steel wire rope on the noseplate, the tension force for Real-time Collection steel wire rope simultaneously exports tension force
Signal is to transmitter；The transmitter is connected with the tension sensor, receiver, is connect for the tension signal to be sent to
Receive device；The receiver is connected with damping controller matching, for receiving the tension signal, and exports to damping control
Device；The damping controller is connected with the data transmission module, some magnetic powder cluths, for the tension signal to be passed through
Data are worn transport module and are sent to programmable logic controller (PLC), and according to the result of programmable logic controller (PLC), output electricity
Pressure signal gives corresponding magnetic powder cluth, adjusts strand wire tension force；On some magnetic powder cluths and the noseplate
It is corresponding per strand steel wire rope；The programmable logic controller (PLC) connects the data transmission module.
Especially, the transmitter is radio transmitters；The receiver is wireless receiver.
Especially, the data transmission module uses radio network gateway.
Stock tension force self-adaptive regulating proposed by the present invention is opened by each strand steel wire rope of tension sensor Real-time Feedback
Force signal, the control instruction that damping controller feeds back according to programmable logic controller (PLC), output voltage signal gives corresponding magnetic
Clutch, completes strand wire tension adjustment, realizes the online constant tensile control of per share strand wire tension force, completes a strand tension force
High accuracy and automation regulation, and low cost, efficiency high is easy to operate.
Brief description of the drawings
Fig. 1 is traditional coil holder tension-adjusting gear structure diagram；
Fig. 2 is the stock tension force self-adaptive regulating structure chart that the embodiment of the present invention is supplied；
Fig. 3 is the stock tension force self-adaptive regulating application schematic diagram that the embodiment of the present invention is supplied.
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give presently preferred embodiments of the present invention.But, the present invention can be realized in many different forms, however it is not limited to this paper institutes
The embodiment of description.On the contrary, the purpose for providing these embodiments is made to the more thorough of the disclosure understanding
Comprehensively.It should be noted that when element is referred to as " being fixed on " another element, it can directly on another element or
Can also there is element placed in the middle.When an element is considered as " connection " another element, it can be directly to separately
One element may be simultaneously present centering elements.Unless otherwise defined, all of technology used herein and section are academic
Language is identical with the implication that those skilled in the art of the invention are generally understood that is belonged to.Herein in the description of the invention
The term for being used is intended merely to describe the purpose of specific embodiment, it is not intended that in the limitation present invention.It is used herein
Term " and/or " include the arbitrary and all of combination of one or more related Listed Items.
Refer to shown in Fig. 2, Fig. 2 is the stock tension force self-adaptive regulating structure chart that the embodiment of the present invention is supplied.
In the present embodiment stock tension force self-adaptive regulating 100 specifically include some tension sensors 101, transmitter 102,
Receiver 103, damping controller 104, data transmission module 105, some magnetic powder cluths 106 and programmable logic controller (PLC)
107。
Some tension sensors 101 are arranged on noseplate, right one by one with every strand steel wire rope on the noseplate
Answer, the tension force for Real-time Collection steel wire rope simultaneously exports tension signal to transmitter 102；The transmitter 102 and the tension force
Sensor 101, receiver 103 are connected, for the tension signal to be sent into receiver 103；The receiver 103 with it is described
The matching connection of damping controller 104, for receiving the tension signal, and exports to damping controller 104；The damping control
Device 104 is connected with the data transmission module 105, some magnetic powder cluths 106, for the tension signal to be worn by data
Transport module is sent to programmable logic controller (PLC) 107, and according to the result of programmable logic controller (PLC) 107, output electricity
Pressure signal gives corresponding magnetic powder cluth 106, adjusts strand wire tension force；Some magnetic powder cluths 106 and the separated time
Every strand steel wire rope on disk is corresponding；The programmable logic controller (PLC) 107 connects the data transmission module 105, according to receipts
The tension signal for arriving, carries out PID arithmetic, and calculation process result is exported to damping controller 104, damping controller 104
Corresponding magnetic powder cluth 106 is given according to the calculation process result output voltage signal.
The transmitter 102 is radio transmitters in the present embodiment；The receiver 103 is wireless receiver.It is described
Data transmission module 105 uses radio network gateway.The radio network gateway connects the damping controller by Modbus network communications
104.Specifically, as shown in figure 3, Fig. 3 be the embodiment of the present invention supply the application schematic diagram of stock tension force self-adaptive regulating 100,
1, bassinet stand in figure, 2, I-beam wheel, 3, finger, 4, synchronous pulley, 5, Timing Belt, 106, magnetic powder cluth.
The tension signal that technical scheme passes through each strand steel wire rope of Real-time Feedback of tension sensor 101, damping control
The control instruction that device processed 104 feeds back according to programmable logic controller (PLC) 107, output voltage signal gives corresponding magnetic powder cluth
106, strand wire tension adjustment is completed, the online constant tensile control of per share strand wire tension force is realized, complete strand wire
The high accuracy of tension force and automation regulation, and low cost, efficiency high are easy to operate.
Note, above are only presently preferred embodiments of the present invention and institute's application technology principle.It will be appreciated by those skilled in the art that
The invention is not restricted to specific embodiment described here, can carry out for a person skilled in the art various obvious changes,
Readjust and substitute without departing from protection scope of the present invention.Therefore, although the present invention is carried out by above example
It is described in further detail, but the present invention is not limited only to above example, without departing from the inventive concept, also
More other Equivalent embodiments can be included, and the scope of the present invention is determined by scope of the appended claims.
Claims (3)
1. a kind of strand tension force self-adaptive regulating, it is characterised in that including some tension sensors, transmitter, receiver, resistance
Buddhist nun's controller, data transmission module, some magnetic powder cluths and programmable logic controller (PLC)；Some tension sensors set
It is placed on noseplate, is corresponded with the every strand steel wire rope on the noseplate, the tension force for Real-time Collection steel wire rope is simultaneously defeated
Go out tension signal to transmitter；The transmitter is connected with the tension sensor, receiver, for the tension signal to be sent out
Give receiver；The receiver is connected with damping controller matching, for receiving the tension signal, and exports to resistance
Buddhist nun's controller；The damping controller is connected with the data transmission module, some magnetic powder cluths, for the tension force to be believed
Number wearing transport module by data is sent to programmable logic controller (PLC), and according to the result of programmable logic controller (PLC),
Output voltage signal gives corresponding magnetic powder cluth, adjusts strand wire tension force；Some magnetic powder cluths and the separated time
Every strand steel wire rope on disk is corresponding；The programmable logic controller (PLC) connects the data transmission module.
2. according to claim 1 strand of tension force self-adaptive regulating, it is characterised in that the transmitter is wireless transmission
Device；The receiver is wireless receiver.
3. according to any described stock tension force self-adaptive regulating of claim 1 or 2, it is characterised in that the data transfer
Module uses radio network gateway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611102107.2A CN106744023A (en) | 2016-12-05 | 2016-12-05 | A kind of stock tension force self-adaptive regulating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611102107.2A CN106744023A (en) | 2016-12-05 | 2016-12-05 | A kind of stock tension force self-adaptive regulating |
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| Publication Number | Publication Date |
|---|---|
| CN106744023A true CN106744023A (en) | 2017-05-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611102107.2A Pending CN106744023A (en) | 2016-12-05 | 2016-12-05 | A kind of stock tension force self-adaptive regulating |
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| CN (1) | CN106744023A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107221390A (en) * | 2017-07-07 | 2017-09-29 | 重庆泰山电缆有限公司 | A kind of molded line concentric stranding device |
| CN108532336A (en) * | 2018-03-06 | 2018-09-14 | 浙江工业大学 | Twisting wire rope device with tension real-time adaptive |
| CN110077905A (en) * | 2019-06-03 | 2019-08-02 | 广州市鸿辉电工机械有限公司 | A kind of method and device thereof controlling stranding machine takeup tension |
| CN111304942A (en) * | 2020-03-12 | 2020-06-19 | 西安石油大学 | Detection and control system and control method for strand tension of basket type rope combining machine |
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|---|---|---|---|---|
| JPH1085831A (en) * | 1996-09-12 | 1998-04-07 | Toshiba Corp | Press roll controller of coil box |
| CN201340762Y (en) * | 2009-01-22 | 2009-11-04 | 中国科学院等离子体物理研究所 | Superconductive cable stranding constant tension control system |
| CN202575556U (en) * | 2012-06-08 | 2012-12-05 | 威海意达切纳精密机械有限公司 | Automatic tension control device |
| CN202948338U (en) * | 2012-10-29 | 2013-05-22 | 武汉英诺瑞科技有限公司 | Intelligent tension controller applied to coiled material production field |
| CN203652936U (en) * | 2011-11-16 | 2014-06-18 | 江苏兴达钢帘线股份有限公司 | Constant-tension position controlling device |
| CN204643368U (en) * | 2015-05-20 | 2015-09-16 | 昆山市富川机电科技有限公司 | The intelligent constant tension control system of wire twisting machine |
| CN105955157A (en) * | 2016-04-28 | 2016-09-21 | 浙江万马专用线缆科技有限公司 | Stranding machine stranding tension automatic monitoring system |
-
2016
- 2016-12-05 CN CN201611102107.2A patent/CN106744023A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1085831A (en) * | 1996-09-12 | 1998-04-07 | Toshiba Corp | Press roll controller of coil box |
| CN201340762Y (en) * | 2009-01-22 | 2009-11-04 | 中国科学院等离子体物理研究所 | Superconductive cable stranding constant tension control system |
| CN203652936U (en) * | 2011-11-16 | 2014-06-18 | 江苏兴达钢帘线股份有限公司 | Constant-tension position controlling device |
| CN202575556U (en) * | 2012-06-08 | 2012-12-05 | 威海意达切纳精密机械有限公司 | Automatic tension control device |
| CN202948338U (en) * | 2012-10-29 | 2013-05-22 | 武汉英诺瑞科技有限公司 | Intelligent tension controller applied to coiled material production field |
| CN204643368U (en) * | 2015-05-20 | 2015-09-16 | 昆山市富川机电科技有限公司 | The intelligent constant tension control system of wire twisting machine |
| CN105955157A (en) * | 2016-04-28 | 2016-09-21 | 浙江万马专用线缆科技有限公司 | Stranding machine stranding tension automatic monitoring system |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107221390A (en) * | 2017-07-07 | 2017-09-29 | 重庆泰山电缆有限公司 | A kind of molded line concentric stranding device |
| CN108532336A (en) * | 2018-03-06 | 2018-09-14 | 浙江工业大学 | Twisting wire rope device with tension real-time adaptive |
| CN108532336B (en) * | 2018-03-06 | 2024-04-16 | 浙江工业大学 | Wire rope twisting device with tension real-time self-adaption function |
| CN110077905A (en) * | 2019-06-03 | 2019-08-02 | 广州市鸿辉电工机械有限公司 | A kind of method and device thereof controlling stranding machine takeup tension |
| CN111304942A (en) * | 2020-03-12 | 2020-06-19 | 西安石油大学 | Detection and control system and control method for strand tension of basket type rope combining machine |
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Application publication date: 20170531 |
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