CN101913515B - Constant tension system for automatically adjusting tension of thread rope by adopting mechanical and electronic way for winding machine - Google Patents
Constant tension system for automatically adjusting tension of thread rope by adopting mechanical and electronic way for winding machine Download PDFInfo
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- CN101913515B CN101913515B CN2010102279783A CN201010227978A CN101913515B CN 101913515 B CN101913515 B CN 101913515B CN 2010102279783 A CN2010102279783 A CN 2010102279783A CN 201010227978 A CN201010227978 A CN 201010227978A CN 101913515 B CN101913515 B CN 101913515B
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Abstract
The invention relates to a constant tension system for automatically adjusting the tension of a thread rope by adopting the mechanical and electronic way for a winding machine, which comprises a winding head fixed plate, an integrated circuit board, a constant tension mechanism, winding density regulating mechanisms, a butterfly piece horizon keeping mechanism and a lifting arm pressure adjusting mechanism, wherein the integrated circuit board is mounted on the winding head fixed plate, the constant tension mechanism is fixed above the winding head fixed plate and connected with the lifting arm pressure adjusting mechanism, the butterfly piece horizon keeping mechanism is connected with the wining head fixed plate and fixed on the lifting arm pressure adjusting mechanism, and the winding density adjusting mechanisms are distributed on two sides of the winding head fixed plate; and the constant tension system is characterized in that the constant tension mechanism comprises mechanical adjustment and electronic tracking adjustment, wherein the mechanical adjustment and the electronic tracking adjustment are fixed on the winding head fixed plate. The invention relates to a winding device for the light textile industry, in particular to the winding machine with the constant tension system which can adopt the mechanical adjustment and the electronic adjustment for automatically tracking the thread rope.
Description
Technical field
The present invention relates to the winding apparatus that a kind of light and textile industries use, particularly a kind of up-coiler that can adopt the automatic tracking cotton rope constant tension system of mechanical alignment and electronics adjustment.
Background technology
In industrial piece market, the yarn that chemical fiber is processed, line, rope, cable goods must adopt the mode of batching to carry out moulding, supply down-stream enterprise to use as industrial half-finished parts.This taking-up equipment is called " up-coiler ".
Up-coiler is in the process of batching, and usually line sending speed is constant, but line tube diameter increases with reel, if keep constant linear velocity, just must change the rotating speed that batches spindle.
The driving system that on the up-coiler structure, adopts machinery mostly in the prior art is in the hope of realizing; Also there is the speed regulation device of employing to adjust rotating speed of motor; The tension force that is wound the line is remained unchanged, but its effect is often not satisfactory, exists speed regulation device too complicated simultaneously; Expense is big, problems such as working service difficulty.
In addition and since by around the cable fineness degree different with the rough degree in surface, batch the product that the ingot potential energy is fit to batch different cables in order to make one, this is with regard to the problem of needs solutions winding displacement density and winding displacement adjustable angle.
The present invention provide a kind of reasonable in design, mechanism simple, be easy to control a kind of permanent tension force S. A. cross winding machine of winding tension, and can require adjustable-speed according to coiling.
The maximum technical matters of state's inner cord Enterprises Reaction is the coiling and molding problem of cotton rope at present, rather than whether each item physical index in the production process of line reaches requirements for quality.The deficiency in weight of moulding monotubular reel can surmount 6Kg, and Tension Control is unstable, and the whole property of tension adjustable is poor, and curling is repeated bad, the end face unfairness, and end face pearl net is to different line footpath bad adaptability; When particularly changing the cotton rope of different size quality, the wait time that changes the outfit reaches 8 hours or the like.The difficult problem of moulding is seriously perplexing the development of state inner cord enterprise; Thereby make these enterprises can't produce high-end product, production efficiency is low, and the downstream client moves back the Xie Shiyi broken string in process of production; The tension force of extracting line out is inconsistent, influences downstream client's product design.
In the nineties in 20th century, the external above bottleneck problem that has just solved the up-coiler existence, and also online cable industry is generally used.The cable material that external up-coiler is suitable for and the wide range of fineness degree, monotubular line tube generally reaches more than the 9Kg, and the moulding end face is good, no spider web, advantages such as no wire jumper,
To the residing passive situation of domestic up-coiler industry; The major technique personnel of our company; Collect on the experiential basis of the external up-coiler of maintenance and repair for many years, digest and assimilate advanced foreign technology, exploitation is homemade up-coiler series of products fully; It is blank to have filled up the home market in time, and the Costco Wholesale of product has only 1/3 of similar import equipment.
Summary of the invention
Goal of the invention of the present invention is: the present invention up-coiler field at home introduces permanent tension principle first, has broken through domestic up-coiler non-constant technical bottleneck of tension force in the process of batching, and makes downstream be difficult for broken string with line, and has improved product quality.Traditional up-coiler is in the process of batching, and line sending speed is constant, because the rotating speed of line tube also is constant, the linear velocity of line tube section will be accelerated along with the increasing of line tube diameter.At the beginning, the speed of coiling is slower than line sending speed, can produce the heap line.Along with the diameter of line tube slowly increases, threading speed increases, and the tension force of line can slowly strengthen, to certain intensity will break.Problems such as therefore, traditional up-coiler exists the coiling density unevenness even, and it is loose to wind the line, and line tube diameter is little.The difficult problem of moulding is seriously perplexing the development of state inner cord enterprise; Cause production efficiency low, it is inconsistent that particularly the downstream client moves back the tension force of extracting line when separating out in process of production, is prone to broken string; Influence downstream client's product design, thereby make these enterprises can't produce high-end product.If address the above problem, just require at drum diameter from the whole process that incipient stage to final stage increases gradually, the variation of tension force and speed remains in the scope that is allowed.In the prior art, the driving system that on the up-coiler structure, adopts machinery mostly is in the hope of realizing also having the speed regulation device of employing to adjust rotating speed of motor; The tension force that is wound the line is remained unchanged, but its effect is often not satisfactory, speed regulation device is too complicated simultaneously; Expense is big, problems such as working service difficulty.
For accomplishing the foregoing invention purpose; The present invention is achieved in that a kind of up-coiler adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force, comprises a winding head adapter plate, surface-mounted integrated circuit, constant tension mechanism, coiling Auto-regulating System of Density of Heavy Medium mechanism, the horizontal maintaining body of butterfly sheet, carry arm pressure adjustmenting mechanism; Surface-mounted integrated circuit is installed on the winding head adapter plate; Constant tension mechanism is fixed on winding head adapter plate top and is connected with the carry arm pressure adjustmenting mechanism; The horizontal maintaining body of butterfly sheet is connected with the winding head adapter plate and is fixed on the carry arm pressure adjustmenting mechanism, and coiling density adjusting mechanism is distributed in winding head adapter plate both sides; It is characterized in that: described constant tension mechanism comprises mechanical alignment and electronics tracking adjustment, and wherein mechanical alignment and electronics are followed the tracks of to adjust and all be fixed on the winding head adapter plate.Described constant tension mechanism is by a tension arm adjusting shaft; Tension rail, mechanical alignment handle, electronic adjustment button are formed; Constitute mechanical alignment and electronics and follow the tracks of adjustment, wherein mechanical alignment handle and electronic adjustment button all are installed on the winding head adapter plate, and tension rail is connected with the mechanical alignment handle; Tension arm adjusting shaft one end is fixed on the winding head adapter plate, and an end is connected with carry arm.Described tension rail was provided with wire carrier, crossed wire carrier and formed a measurement mechanism that is used to measure the tension arm swing position with the support guide wheel that is connected on the winding head adapter plate.On the described winding head adapter plate motor is installed, is used to drive bobbin that splits, be with reel on the spindle, described bobbin split son through transmission change device by driven by motor work, transmission change device is connected in motor shaft and exports.Described electronics adjustment is to realize adjustment by the induction installation that is installed on the winding head adapter plate, wherein, induction installation and speed governing Fu, motor is formed the permanent Tension Control loop of electronics adjustment.According to the different and same service conditions of the tension force of different cotton ropes roll off the production line the artificial tension adjustment that the inconsistency of rope tension adopts and the mechanism of automatically tracking tension, thereby make the cotton rope constant tension that gets into before the reel, guarantee the cotton rope moulding.The present invention up-coiler field at home introduces permanent tension principle first, and the feasible spindle that batches can be according to the winding tension of setting, automatic compensation rotating speed.Different cotton ropes, its tension force requires different, and little have only 200g, big to 9Kg.A up-coiler will adapt to so broad scope, and difficulty is very big, combines so we follow the tracks of mechanical alignment and electronics of adjustment, forms the tension system of a closed loop, thereby realizes the tension variation of the different cotton ropes of automatic tracking.Be divided into 15 grades of coarse adjustment on the mechanical alignment, be divided into manual initial adjustment and automatic tracking fine tuning in the electric adjustment.The tension force of for example wanting crimped thread is 6.5Kg ± 0.2Kg; Just adjust the mechanical tension device earlier to 6Kg; 0.5Kg by hand adjustment electronics knob, ± 0.2Kg drives the magnet ring rotation by tension rail displacement up and down, the output of adjustment sensor changes; The cotton rope tension force that guarantees to be input to reel when thereby the cotton rope tension force that reaches input is different is invariable, thereby guarantees the quality of reel moulding.
Such scheme is done further refinement: described coiling Auto-regulating System of Density of Heavy Medium mechanism is by density bevel wheel, flat belt, Auto-regulating System of Density of Heavy Medium scale, Auto-regulating System of Density of Heavy Medium button; Described flat belt is installed on the density bevel wheel, and Auto-regulating System of Density of Heavy Medium button and Auto-regulating System of Density of Heavy Medium scale all are installed on the winding head adapter plate.In order realizing being arranged in certain stroke and moulding angle to be arranged on the paper tube, to make the moulding of line tube reach fine and close and not loose effect, in the process of paper tube rotation, horizontal reciprocator must be arranged around the cotton rope of getting.But laterally the speed of the teeter speed of reciprocator and paper tube rotation must have certain speed poor, could make pressing a ground to arrange around one on the line of getting.Belt pulley has certain taper, and bevelled angular dimension is and need be complementary around the fineness degree of the line of getting.Translation through flat belt can stepless change.Different lines is directly passed through the Auto-regulating System of Density of Heavy Medium handwheel; Change and transmit the position of flat rubber belting at bevel wheel; Thereby change the speed that swings of wire agency; The adjustable function of the arrangement pitches of line between line when realizing coiling makes different line footpath arranging densities different, has guaranteed that on the online tube in not collinear footpath be solid matter.Can be thereby solved a kind of up-coiler around the purpose of getting different-diameter (rugosity) cotton rope.
Described density bevel wheel and the cooperation of motor bonded assembly drive transmission device make the coiling thing move back and forth along bobbin.The present invention adopts a kind of horizontal reciprocator of original creation, makes the cross winding machine can adapt to the cable of different thicknesses, and the reel end face is concordant, good forming effect, and can not break with line easily in downstream, improved production efficiency to a great extent.Traditional wire coiling machine often can only be applicable to the cable of single variety owing to the limitation of technical elements, has influenced the diversification of manufacturing enterprise's product.Since by around the cable fineness degree different with roughness of surface, batch the product that spindle can be fit to batch different cables in order to make one, this is with regard to the problem of needs solutions winding displacement density and winding displacement adjustable angle.Simultaneously, in cross winding machine working process, certain stroke and moulding angle are arranged on the paper tube, make the moulding of line tube reach fine and close and not loose effect, in the process of paper tube rotation, horizontal reciprocator must be arranged in order to realize being arranged in around the cotton rope of getting.But laterally the speed of the teeter speed of reciprocator and paper tube rotation must have certain speed poor, could make to press a ground to arrange around one on the line of getting.The present invention utilizes a pair of flat-belt pulley, and belt pulley has certain taper, and bevelled angular dimension is and need be complementary around the fineness degree of the line of getting, can stepless change through the translation of flat belt.In running condition can make the cross winding machine can adapt to the thickness of line, and the reel end face is concordant, reaches satisfied effect.Laterally reciprocator is except realizing that the line tube is toward after-combustion is got; Play the effect that adds load when the line tube batches again; Along with line tube diameter increases; Through the platform arm horizontal reciprocator is lifted on gradually, make the pressure that loads on the line tube through horizontal reciprocator keep controllable state through load adjusting device simultaneously.Thus, can not break with line easily in downstream, improved production efficiency to a great extent.
The horizontal maintaining body of described butterfly sheet is made up of butterfly sheet and horizontal maintaining body; The butterfly sheet is installed on the groove drum, and can keep moving back and forth along the horizontal axis direction on the groove drum.Product of the present invention has guaranteed the quality of winding line rope roll dress, and it is smooth even that the reel cotton rope is arranged, and thickness and width are convenient to packing and transportation all greater than traditional numerical value, have practiced thrift cost.The maximum technical matters of cotton rope Enterprises Reaction is the coiling and molding problem at present: reel weight can not surmount 6Kg, and Tension Control is unstable, and the whole property of tension adjustable is poor; What curl is repeated bad, and it is netted that end face is pearl, to different line footpath bad adaptability; Coiling speed is slow, and the line tube is in light weight; What forming tube required is columniform, be not the pillow type but we can see, is exactly the biend arch, and smooth fine rule end face often can have been found many arachnoids.Because Forming Quality is poor, add that monotubular is in light weight, promptly the monotubular line length is short, and this line-transect tube can not high-speed cruising during outlet when being used by downstream; Even low speed is operation down, because the end face line disorderly, very easily broken string has increased outage probability to lower procedure, and follows a large amount of cable wastes.Among the present invention during from small to large the variation of the online tube of butterfly sheet, as do not have horizontal maintaining body, in each curling stage, the trend of line in the wire casing of butterfly sheet is different, so just had a strong impact on the stability of line tube moulding.The present invention has realized horizontal maintaining body, thus when having guaranteed well that reel thickness and width exceed traditional numerical value cotton rope can arrange smooth evenly.Maximum at home barrel dliameter can only be accomplished 230mm～250mm, and the maximum barrel dliameter of product of the present invention can be accomplished about 290mm～305mm.The present invention is to the moulding good reproducibility of reel, and the moulding end face comformability to fine rule is good especially, and it is poor to have solved domestic fine rule moulding, and end face is prone to go offline, and the reel coiling speed is slow, and the line tube is in light weight, can't realize problems such as larger-diameter reel moulding.
Described carry arm pressure adjustmenting mechanism is made up of carry arm, carry arm pressure adjustmenting mechanism; Described carry arm is connected with reel, and the carry arm pressure adjustmenting mechanism is positioned at winding head adapter plate below, and carry arm is connected with the tension arm adjusting shaft.The main function that realizes regulating the pressure of arguing for the sake of arguing satisfies the requirement to pressure of different coiling object materials and diameter (rugosity), and two side end faces of line tube that guarantee moulding are not to outer process.The pressure of promptly different lines and the size adjustment that becomes tube once being argued for the sake of arguing.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a coiling Auto-regulating System of Density of Heavy Medium structural scheme of mechanism of the present invention.
Fig. 3 is a carry arm pressure adjustmenting mechanism scheme drawing of the present invention.
The specific embodiment
For making the reader be well understood to architectural feature of the present invention more, the present invention is done further elaboration below in conjunction with accompanying drawing.
A kind of up-coiler adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force, comprises a winding head adapter plate 1, surface-mounted integrated circuit 2, constant tension mechanism, coiling Auto-regulating System of Density of Heavy Medium mechanism, the horizontal maintaining body of butterfly sheet, carry arm pressure adjustmenting mechanism; Surface-mounted integrated circuit is installed on the winding head adapter plate; Constant tension mechanism is fixed on winding head adapter plate top and is connected with the carry arm pressure adjustmenting mechanism; The horizontal maintaining body of butterfly sheet is connected with the winding head adapter plate and is fixed on the carry arm pressure adjustmenting mechanism, and coiling density adjusting mechanism is distributed in winding head adapter plate both sides; It is characterized in that: described constant tension mechanism comprises mechanical alignment and electronics tracking adjustment, and wherein mechanical alignment and electronics are followed the tracks of to adjust and all be fixed on the winding head adapter plate.Described constant tension mechanism is made up of a tension arm adjusting shaft 33, tension rail 3, mechanical alignment handle 21, electronic adjustment button 22; Constitute mechanical alignment and electronics and follow the tracks of adjustment; Wherein mechanical alignment handle and electronic adjustment button all are installed on the winding head adapter plate; Tension rail 3 is connected with mechanical alignment handle 21, and tension arm adjusting shaft 33 1 ends are fixed on the winding head adapter plate 1, and an end is connected with carry arm 7.Described tension rail was provided with wire carrier 32, crossed wire carrier 32 and formed a measurement mechanism that is used to measure the tension arm swing position with the support guide wheel 31 that is connected on the winding head adapter plate 1.On the described winding head adapter plate motor is installed, is used to drive bobbin 8 that splits, be with reel 5 on the Spulspindelspulspindel 8, described bobbin split son through transmission change device 81 by driven by motor work, transmission change device is connected in motor shaft and exports.Described electronics adjustment is to realize adjustment by the induction installation that is installed on the winding head adapter plate 1, wherein, induction installation and speed governing Fu, motor is formed the permanent Tension Control loop of electronics adjustment.According to the different and same service conditions of the tension force of different cotton ropes roll off the production line the artificial tension adjustment that the inconsistency of rope tension adopts and the mechanism of automatically tracking tension, thereby make the cotton rope constant tension that gets into before the reel, guarantee cotton rope 51 moulding.The present invention up-coiler field at home introduces permanent tension principle first, and the feasible spindle that batches can be according to the winding tension of setting, automatic compensation rotating speed.Different cotton ropes, its tension force requires different, and little have only 200g, big to 9Kg.A up-coiler will adapt to so roomy wide scope, and difficulty is very big, combines so we follow the tracks of mechanical alignment and electronics of adjustment, forms the tension system of a closed loop, thereby realizes the tension variation of the different cotton ropes of automatic tracking.Be divided into 15 grades of coarse adjustment on the mechanical alignment, be divided into manual initial adjustment and automatic tracking fine tuning in the electric adjustment.The tension force of for example wanting crimped thread is 6.5Kg ± 0.2Kg; Just adjust the mechanical tension device earlier to 6Kg; 0.5Kg by hand adjustment electronics knob, ± 0.2Kg drives the magnet ring rotation by tension rail displacement up and down, the output of adjustment sensor changes; The cotton rope tension force that guarantees to be input to reel when thereby the cotton rope tension force that reaches input is different is invariable, thereby guarantees the quality of reel moulding.
Described coiling Auto-regulating System of Density of Heavy Medium mechanism is by density bevel wheel 6, flat belt 63, Auto-regulating System of Density of Heavy Medium scale 61, Auto-regulating System of Density of Heavy Medium button 62; Described flat belt 63 is installed on the density bevel wheel 6, and Auto-regulating System of Density of Heavy Medium button 62 all is installed on the winding head adapter plate 1 with Auto-regulating System of Density of Heavy Medium scale 61.In order realizing being arranged in certain stroke and moulding angle to be arranged on the paper tube, to make the moulding of line tube reach fine and close and not loose effect, in the process of paper tube 5 rotations, horizontal reciprocator must be arranged around the cotton rope of getting.But laterally the speed of the teeter speed of reciprocator and paper tube rotation must have certain speed poor, could make pressing a ground to arrange around one on the line of getting.Belt pulley has certain taper, and bevelled angular dimension is and need be complementary around the fineness degree of the line of getting.Translation through flat belt can stepless change.Different lines is directly passed through the Auto-regulating System of Density of Heavy Medium handwheel; Change the position of feed belt at bevel wheel; Thereby change the speed that swings of wire agency; The adjustable function of arrangement pitches when realizing coiling between line and the line makes different line footpath arranging densities different, has guaranteed that on the online tube in not collinear footpath be solid matter.Can be thereby solved a kind of up-coiler around the purpose of getting different-diameter (rugosity) cotton rope.
Described density bevel wheel and the cooperation of motor bonded assembly drive transmission device make the coiling thing move back and forth along bobbin.The present invention adopts a kind of horizontal reciprocator of original creation, makes the cross winding machine can adapt to the cable of different thicknesses, and the reel end face is concordant, good forming effect, and can not break with line easily in downstream, improved production efficiency to a great extent.Traditional wire coiling machine often can only be applicable to the cable of single variety owing to the limitation of technical elements, has influenced the diversification of manufacturing enterprise's product.Since by around the cable fineness degree different with roughness of surface, batch the product that spindle can be fit to batch different cables in order to make one, this is with regard to the problem of needs solutions winding displacement density and winding displacement adjustable angle.Simultaneously, in cross winding machine working process, certain stroke and moulding angle are arranged on the paper tube, make the moulding of line tube reach fine and close and not loose effect, in the process of paper tube rotation, horizontal reciprocator must be arranged in order to realize being arranged in around the cotton rope of getting.But laterally the speed of the teeter speed of reciprocator and paper tube rotation must have certain speed poor, could make to press a ground to arrange around one on the line of getting.The present invention utilizes a pair of flat-belt pulley, and belt pulley has certain taper, and bevelled angular dimension is and need be complementary around the fineness degree of the line of getting, can stepless change through the translation of flat belt.In running condition can make the cross winding machine can adapt to the thickness of line, and the reel end face is concordant, reaches satisfied effect.Laterally reciprocator is except realizing that the line tube is toward after-combustion is got; Play the effect that adds load when the line tube batches again; Along with line tube diameter increases; Through carry arm horizontal reciprocator is lifted on gradually, make the pressure that loads on the line tube through horizontal reciprocator keep controllable state through load adjusting device simultaneously.Thus, can not break with line easily in downstream, improved production efficiency to a great extent.
The horizontal maintaining body of described butterfly sheet is made up of butterfly sheet and horizontal maintaining body; The butterfly sheet is installed on the groove drum 4, and butterfly sheet 41 can keep moving back and forth 42 along the horizontal axis direction on the groove drum.Product of the present invention has guaranteed the quality of winding line rope roll dress, and it is smooth even that the reel cotton rope is arranged, and thickness and width are convenient to packing and transportation all greater than traditional numerical value, have practiced thrift cost.The maximum technical matters of cotton rope Enterprises Reaction is the coiling and molding problem at present: reel weight can not surmount 6Kg, and Tension Control is unstable, and the whole property of tension adjustable is poor; What curl is repeated bad, and it is netted that end face is pearl, to different line footpath bad adaptability; Coiling speed is slow, and the line tube is in light weight; What forming tube required is columniform, be not the pillow type but we can see, is exactly the biend arch, and smooth fine rule end face often can have been found many arachnoids.Because Forming Quality is poor, add that monotubular is in light weight, promptly the monotubular line length is short, and this line-transect tube can not high-speed cruising during outlet when being used by downstream; Even low speed is operation down, because the end face line disorderly, very easily broken string has increased outage probability to lower procedure, and follows a large amount of cable wastes.Among the present invention during from small to large the variation of the online tube of butterfly sheet, as do not have horizontal maintaining body, in each curling stage, the trend of line in the wire casing of butterfly sheet is different, so just had a strong impact on the stability of line tube moulding.The present invention has realized horizontal maintaining body, thus when having guaranteed well that reel thickness and width exceed traditional numerical value cotton rope can arrange smooth evenly.Maximum at home barrel dliameter can only be accomplished 230mm～250mm, and the maximum barrel dliameter of product of the present invention can be accomplished about 290mm～305mm.The present invention is to the moulding good reproducibility of reel, and the moulding end face comformability to fine rule is good especially, and it is poor to have solved domestic fine rule moulding, and end face is prone to go offline, and the reel coiling speed is slow, and the line tube is in light weight, can't realize problems such as larger-diameter reel moulding.
Described carry arm pressure adjustmenting mechanism is made up of carry arm 7, carry arm pressure adjustmenting mechanism 71; Described carry arm 7 is connected with reel 5, and carry arm pressure adjustmenting mechanism 71 is positioned at winding head adapter plate 1 below, and carry arm 7 is connected with tension arm adjusting shaft 71.The main function that realizes regulating the pressure of arguing for the sake of arguing satisfies the requirement to pressure of different coiling object materials and diameter (rugosity), and two side end faces of line tube that guarantee moulding are not to outer process.The pressure of promptly different lines and the size adjustment that becomes tube once being argued for the sake of arguing.
The present invention up-coiler field at home introduces permanent tension principle first, has broken through domestic up-coiler non-constant technical bottleneck of tension force in the process of batching, and makes downstream be difficult for broken string with line, and has improved product quality.Traditional up-coiler is in the process of batching, and line sending speed is constant, because the rotating speed of line tube also is constant, the linear velocity of line tube section will be accelerated along with the increasing of line tube diameter.At the beginning, the speed of coiling is slower than line sending speed, can produce the heap line.Along with the diameter of line tube slowly increases, threading speed increases, and the tension force of line can slowly strengthen, and has arrived certain intensity and will break.Problems such as therefore, traditional up-coiler exists the coiling density unevenness even, and it is loose to wind the line, and line tube diameter is little.The difficult problem of moulding is seriously perplexing the development of state inner cord enterprise, causes production efficiency low, and particularly the downstream client moves back when separating in process of production; Because it is inconsistent to extract the tension force of line out; Be prone to broken string, influence downstream client's product design, thereby make these enterprises can't produce high-end product.If address the above problem, just require at drum diameter from the whole process that incipient stage to final stage increases gradually, the variation of tension force and speed remains in the scope that is allowed.In the prior art, the driving system that on the up-coiler structure, adopts machinery mostly is in the hope of realizing also having the speed regulation device of employing to adjust rotating speed of motor; The tension force that is wound the line is remained unchanged, but its effect is often not satisfactory, speed regulation device is too complicated simultaneously; Expense is big, problems such as working service difficulty.
The gordian technique that the present invention relates to:
(1) permanent tension control technology: according to the different and same service conditions of the tension force of different cotton ropes roll off the production line the artificial tension adjustment that the inconsistency of rope tension adopts and the mechanism of automatically tracking tension; Get into the preceding cotton rope constant tension of reel thereby make, guarantee the cotton rope moulding.
(2) burn out detection delay mechanism: when cotton rope breaks, shut down rather than do not have the erroneous judgement of tension lines pine,, do not cause erroneous judgement with regard to shutdown as still there being tension force so when broken string, chase after fast 5S～10S earlier in order to confirm broken string.
(3) end face is concordant: in no sideline tube was shaped, it was not go offline that two end faces are required, and the density of neat doubling tube is wanted consolidation.
(4) tension force self adaptation adjusting control mechanism: in cotton rope is produced,, require up-coiler in this course, can adapt to this variation and adjust because extraneous various factors causes that the tension force of line is unstable, thus the quality of assurance winding shaping.Magnet ring on the tension rail changes along with the change in location of tension rail; The relative position of magnet ring and magnetic induction sensor is changed; The sensor sensed signal also changes; Its output changes also makes control circuit output change, and then makes the moment of motor produce respective change, plays the effect of adjustment of tonicity size.
(5) adjustable density: in the face of the cotton rope in collinear footpath not the time, can adjust speed ratio through the density bevel wheel, thereby adapt to the not variation in collinear footpath, reach the whole target of adjustable density.
(6) parallel mobile regulating mechanism: regulate horizontal reciprocator with parallel mobile adjust bar, make in the process from small to large of the online tube of horizontal reciprocator, be kept at an angle constant; Through load adjusting device, make the pressure that loads on the line tube through horizontal reciprocator keep controllable state simultaneously.
Claims (9)
1. a up-coiler adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force, comprising: winding head adapter plate, surface-mounted integrated circuit, constant tension mechanism, coiling Auto-regulating System of Density of Heavy Medium mechanism, the horizontal maintaining body of butterfly sheet, carry arm pressure adjustmenting mechanism; Surface-mounted integrated circuit is installed on the winding head adapter plate; Constant tension mechanism is fixed on winding head adapter plate top and is connected with the carry arm pressure adjustmenting mechanism; The horizontal maintaining body of butterfly sheet is connected with the winding head adapter plate and is fixed on the carry arm pressure adjustmenting mechanism, and coiling Auto-regulating System of Density of Heavy Medium Distribution of Institutions is in winding head adapter plate both sides; It is characterized in that: described constant tension mechanism comprises mechanical alignment and electronics tracking adjustment, and wherein mechanical alignment and electronics are followed the tracks of to adjust and all be fixed on the winding head adapter plate.
2. up-coiler according to claim 1 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force; It is characterized in that: on the described winding head adapter plate motor is installed; Be used to drive Spulspindelspulspindel; Be with reel on the spindle, by driven by motor work, transmission change device is connected in motor shaft output to described Spulspindelspulspindel through transmission change device.
3. up-coiler according to claim 2 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force, and it is characterized in that: described carry arm pressure adjustmenting mechanism is made up of carry arm, carry arm pressure adjustmenting mechanism; Described carry arm is connected with reel, and the carry arm pressure adjustmenting mechanism is positioned at winding head adapter plate below, and carry arm is connected with the tension arm adjusting shaft.
4. up-coiler according to claim 3 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force; It is characterized in that: described constant tension mechanism is by a tension arm adjusting shaft; Tension rail, mechanical alignment handle, electronic adjustment button are formed; Constitute mechanical alignment and electronics and follow the tracks of adjustment, wherein mechanical alignment handle and electronic adjustment button all are installed on the winding head adapter plate, and tension rail is connected with the mechanical alignment handle; Tension arm adjusting shaft one end is fixed on the winding head adapter plate, and an end is connected with carry arm.
5. up-coiler according to claim 4 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force; It is characterized in that: described tension rail was provided with wire carrier, crossed wire carrier and formed a measurement mechanism that is used to measure the tension arm swing position with the support guide wheel that is connected on the winding head adapter plate.
6. up-coiler according to claim 1 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force, it is characterized in that: described coiling Auto-regulating System of Density of Heavy Medium mechanism is made up of density bevel wheel, flat belt, Auto-regulating System of Density of Heavy Medium scale, Auto-regulating System of Density of Heavy Medium button; Described flat belt is installed on the density bevel wheel, and Auto-regulating System of Density of Heavy Medium button and Auto-regulating System of Density of Heavy Medium scale all are installed on the winding head adapter plate.
7. up-coiler according to claim 6 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force, and it is characterized in that: described density bevel wheel and the cooperation of motor bonded assembly drive transmission device make the coiling thing move back and forth along bobbin.
8. up-coiler according to claim 1 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force, and it is characterized in that: the horizontal maintaining body of described butterfly sheet is made up of butterfly sheet and horizontal maintaining body; The butterfly sheet is installed on the groove drum, and the butterfly sheet can keep moving around along the horizontal axis direction on the groove drum.
9. up-coiler according to claim 1 adopts the constant tension system of machinery and electronics automatic compensation cotton rope tension force; It is characterized in that: it is to realize adjustment by the induction installation that is installed on the winding head adapter plate that described electronics is followed the tracks of adjustment; Wherein, Induction installation and speed governing Fu, motor is formed the permanent Tension Control loop that electronics is followed the tracks of adjustment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102279783A CN101913515B (en) | 2010-07-15 | 2010-07-15 | Constant tension system for automatically adjusting tension of thread rope by adopting mechanical and electronic way for winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102279783A CN101913515B (en) | 2010-07-15 | 2010-07-15 | Constant tension system for automatically adjusting tension of thread rope by adopting mechanical and electronic way for winding machine |
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| Publication Number | Publication Date |
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| CN101913515A CN101913515A (en) | 2010-12-15 |
| CN101913515B true CN101913515B (en) | 2012-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010102279783A Expired - Fee Related CN101913515B (en) | 2010-07-15 | 2010-07-15 | Constant tension system for automatically adjusting tension of thread rope by adopting mechanical and electronic way for winding machine |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995211A (en) * | 2012-12-12 | 2013-03-27 | 常熟市翔鹰特纤有限公司 | Tension balancing apparatus for chemical fiber filament setting machine |
| CN104609260A (en) * | 2015-01-21 | 2015-05-13 | 常州市永明机械制造有限公司 | Take-up device capable of automatically replacing coil |
| CN107974720A (en) * | 2018-01-25 | 2018-05-01 | 慈溪市惠美展示设备有限公司 | A kind of single ingot list is around winding device allowing constant tension |
| US11514211B2 (en) * | 2018-02-20 | 2022-11-29 | Siemens Industry Software Inc | Method and system for performing a simulation of a retraction cable motion |
| CN110155808B (en) * | 2019-04-30 | 2024-01-26 | 成都虹波实业股份有限公司 | Full-automatic wire tension control rewinder |
| CN111671617B (en) * | 2020-06-16 | 2023-12-05 | 湖北英特搏智能机器有限公司 | Rope-driven exoskeleton mechanical arm length adjusting connecting rod capable of maintaining constant rope tension |
| CN112093525A (en) * | 2020-09-16 | 2020-12-18 | 黄山三夏精密机械有限公司 | Micro-speed change mechanism of winding compression roller |
| CN112947085A (en) * | 2021-02-10 | 2021-06-11 | 武汉工程大学 | Substrate tension and transverse deviation state feedback decoupling control method of roll-to-roll system |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0797140A (en) * | 1993-09-24 | 1995-04-11 | Infuinitsuto Nishi:Kk | Winding device for rubber-containing tape |
| EP0712374B2 (en) * | 1994-06-06 | 2002-05-08 | Barmag-Spinnzwirn GmbH | Winding machine for yarn at constant speed |
| DE19625513A1 (en) * | 1996-06-26 | 1998-01-02 | Schlafhorst & Co W | Method and device for producing cross-wound bobbins |
| ATE345303T1 (en) * | 2003-10-04 | 2006-12-15 | Ssm Ag | METHOD AND DEVICE FOR CONTROLLING THREAD TENSION ON A TEXTILE MACHINE, AND APPLICATION OF THE METHOD |
| CN2804023Y (en) * | 2005-07-11 | 2006-08-09 | 周建平 | Mechanical tension vernier gear of rewinder |
| CN101100256A (en) * | 2007-07-25 | 2008-01-09 | 常州市恒力机械有限公司 | Winding tension controller |
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2010
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| CN101913515A (en) | 2010-12-15 |
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