CN106739428B - A kind of production method of holography metal molding mother matrix - Google Patents
A kind of production method of holography metal molding mother matrix Download PDFInfo
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- CN106739428B CN106739428B CN201611114731.4A CN201611114731A CN106739428B CN 106739428 B CN106739428 B CN 106739428B CN 201611114731 A CN201611114731 A CN 201611114731A CN 106739428 B CN106739428 B CN 106739428B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The production method that the present invention discloses a kind of holographic metal molding mother matrix, it is that UV layout is carried out using electric conductivity UV layout glue, one electric conductivity process layer is all made to the transparent mother matrix and plastic-based film of cell board, since layout glue itself is also conductive, greatly reduce the probability that electrostatic is generated during entire layout, and absorption to floating impurity in air is avoided, improve layout quality and layout qualification rate;Particularly, since UV layout glue itself is conductive, pattern layer conductive characteristic is imparted, in subsequent electroforming step, the formation process that may dispense with a part of pretreatment procedure and conductive layer, enormously simplifies production process, improves product quality and producing efficiency.
Description
Technical field
The present invention relates to a kind of production methods of holographic metal molding mother matrix, belong to moulding holographic technology field.
Background technique
In moulding holographic technology, most important process first is that making holographic metal is molded mother matrix, be molded producing in enormous quantities
During holographic metal mother, need first to prepare holographic metal molding mother matrix.The manufacture craft of general holography metal molding mother matrix
Process are as follows: layout → pre-treatment → conductive layer formation → electroforming → separation → metal mother, wherein layout mainly has mechanical spelling
Version and two kinds of techniques of UV layout;Pre-treatment includes cleaning, wetting, sensitization, be greasy dirt in order to remove patterned surfaces and impurity with
And patterned surfaces is ionized, guarantee that the formation of subsequent conductive layer is gone on smoothly;It is formed by way of spray silver or chemical silvering
Conductive layer;Then the electroforming metal version in electroforming tank separates metallograph and plastic base/film after the completion to get holographic metal is arrived
It is molded mother matrix.In the manufacture craft, after the completion of layout, it is necessary to carry out pre-treatment to pattern plane and form conductive layer, Cai Nengji
Continuous to carry out electroforming step, process is relatively more, restricts production efficiency;And the process of pre-treatment and formation conductive layer is to metal
The quality of mother matrix is also very crucial, often will lead to metal mother and various visual defects occurs, influences qualification rate.On the other hand, it moulds
Material basement membrane belongs to material easy to produce static electricity, when carrying out UV layout operation, due to the patch repeatedly of plastics mother matrix and plastic-based film
It closes and the roller coating of applicator roll, basement membrane and mother matrix more easily produces electrostatic, easily adsorb the impurity such as dust, carry out UV layout operation
When, UV solidify after pattern in be easy to be mixed into this miscellaneous point, cause layout visual defects, layout qualification rate is low, especially wide cut
Layout, the operating time is long, and the probability for generating such defect is bigger, and the qualification rate for risking the big version of wide cut is lower.Have in routine operation
Using a variety of antistatic measures: as spent electrostatic air gun before each layout operation and going to destatic using electrostatic air gun is removed,
It makes troubles in practical application to operation, and goes electrostatic efficiency unstable;The anti-static plastic basement membrane that directlys adopt also is used to
Layout, but after covering first layer UV pattern layer, the antistatic property of UV pattern layer surface is just again very poor, is spelling for a long time
In version operating process, in the UV pattern layer of plastic-based film and the UV pattern layer of transparent mother matrix or easy to produce static electricity, layout is influenced
Quality and layout qualification rate.
Patent of invention " a kind of UV keyline layout method of holography special edition " (201310177004.2) only discloses one kind and can be improved
The keyline layout method of precision can avoid generating bubble and gap, and the holographic dedicated small version of pattern is spliced into repeatedly is suitable for production
The big version of wide cut seamless holographic.
Based on problem above, it is necessary to which the production method using holographic metal molding mother matrix both had during layout
Antistatic property is not susceptible to the problem of Electrostatic Absorption dust causes defect, and can save desensibilization and spray the holography gold of silver-colored process
Belong to the production method of molding mother matrix.
Summary of the invention
Object of the present invention is to be directed to background technique described problem, the production method for designing a kind of holographic metal molding mother matrix,
UV layout is carried out using electric conductivity UV layout glue, on the one hand, there is antistatic property during layout, be not susceptible to electrostatic suction
The problem of attached dust causes defect can save subsequent sensitization and spray silver on the other hand since pattern plane itself is conductive
Etc. processes;Make holographic metal molding mother matrix using this method, enormously simplify production process, and improve product quality and
Producing efficiency.
In order to achieve the above objectives, the present invention adopts the following technical scheme:
A kind of production method of holography metal molding mother matrix, includes the following steps:
Step 1: production film
According to the pattern for the mother matrix of being made, the film of corresponding size is designed and makes, film includes that positioning is luxuriant and rich with fragrance
Woods and exposure film position and are provided with multiple contraposition regions on the film;
It is characterized by also including following steps:
Step 2: the transparent PET mother matrix of production unit version
One layer and UV first is coated with using electric conductivity UV layout glue on transparent PET film to solidify, and obtains electric conductivity process layer two,
The patterning of unit version is copied in the electric conductivity process layer two of transparent PET film using electric conductivity UV layout glue again, is obtained
The pattern plane of transparent PET mother matrix reuses UV lamp and strengthens the exposure pattern plane, obtains the transparent PET mother matrix of unit version;
Step 3: production mother matrix unit
Exposure film is fitted in the non-pattern plane of transparent PET mother matrix, and exposure film transmission region and transparent PET mother matrix
Area of the pattern alignment, then be pasted together exposure film and transparent PET mother matrix with adhesive tape, obtain mother matrix unit;
Step 4: the electric conductivity process layer one of plastic-based film is made
A coating is coated with using electric conductivity UV layout glue on plastic-based film and UV solidifies, and obtains band electric conductivity process layer one
Plastic-based film;
Step 5: contraposition
On layout platform, it is sequentially placed alignment film, the plastic-based film of electric conductivity process layer one upward, and use adhesive tape
Plastic-based film and alignment film are fixed;The mother matrix unit that step 3 obtains is fitted in conduction in such a way that pattern plane is directed downwardly again
In property process layer one, the transmission region of mother matrix unit and a contraposition regional alignment of alignment film;
Step 6: layout operation
Suitable electric conductivity UV layout glue is added dropwise below transparent PET mother matrix, it is with small sized cot that electric conductivity UV layout glue is equal
Even ground extrusion packing reuses UV light source from exposure between the electric conductivity process layer one on transparent PET mother matrix and plastic-based film
Irradiation, makes UV layout adhesive curing, then transparent PET mother matrix is separated with electric conductivity process layer one, makes transparent PET mother matrix above the film
On pattern copy in electric conductivity process layer one, then dip in absolute alcohol with non-woven fabrics and wash uncured UV layout glue,
Complete the concatenation of a pattern;
Step 7: step 5 is repeated, and the transmission region of mother matrix unit must be aligned to next contraposition area of alignment film
Domain repeats step 6, completes the concatenation of second pattern;Repeatedly, whole layouts are completed, PET film version is obtained;
Step 8: cleaning PET film version
PET film version surface is rinsed with alkaline detergent wash, removes the greasy dirt and impurity of film surface;
Step 9: electroforming
The PET film version cleaned is put into electroforming tank beginning electroforming metal version, after completing electroforming, by electroforming metal layer with
The separation of PET film version is molded mother matrix to get to holographic metal.
A kind of production method of holographic metal molding mother matrix as described above, it is characterised in that: the electric conductivity UV layout glue
In contain conductive material, the conductive material includes one kind or at least two kinds of combination of following material:
Nano conducting powders ATO, ITO, zinc oxide, silica, silver powder.
A kind of production method of holographic metal molding mother matrix as described above, it is characterised in that: the electric conductivity UV splicing adhesive
Coating surface resistance value after solidification is 5 × 103~1 × 106 Ω.
A kind of production method of holographic metal molding mother matrix as described above, it is characterised in that: the electric conductivity UV layout glue
At 25 DEG C, viscosity is 200~1500mPaS, preferably 300~800mPaS.
A kind of production method of holographic metal molding mother matrix as described above, it is characterised in that: described in step 2 and step 4
Electric conductivity process layer one and electric conductivity process layer two with a thickness of 0.5~5 μm;
A kind of production method of holographic metal molding mother matrix as described above, it is characterised in that: UV light source described in step 6
For UV-LED lamp, UV-LED lamp uses 365nm, 1000~2000mW/cm2Linear light source, irradiation time are 1~5 second.
A kind of production method of holographic metal molding mother matrix as described above, it is characterised in that: in step 6, the pressure of rubber roller
For 4~8Kg/cm2。
A kind of production method of holographic metal molding mother matrix as described above, it is characterised in that: the plastic-based film is PET,
Either PC or PMMA, plastic-based film is with a thickness of 0.1~0.5mm.
The medicine have the advantages that
A kind of production method of holographic metal molding mother matrix of the present invention carries out UV layout using electric conductivity UV layout glue, and one
Aspect has antistatic property during layout, is not susceptible to Electrostatic Absorption dust and causes mass defect problem, on the other hand
Since pattern plane itself is conductive, desensibilization can be saved and spray silver-colored process;It is female that holographic metal molding is made using this method
Version, enormously simplifies production process, and improve product quality and producing efficiency.
Detailed description of the invention
Fig. 1 is a kind of production method production flow diagram of holographic metal molding mother matrix of the embodiment of the present invention;
Fig. 2 is the production flow diagram of conventionally known holographic metal molding mother matrix;
Fig. 3 is UV layout process schematic representation of the invention;
Fig. 4 is exposure film schematic diagram;
Fig. 5 is alignment film schematic diagram.
Description of symbols in attached drawing:
1-alignment film, 2-plastic-based films, 3-electric conductivity process layers one, 4-UV layout glue, the figure of 5-transparent mother matrixs
Case face, 6-electric conductivity process layers two, 7-transparent PET films, 8-exposure films, 9-UV light sources.
Specific embodiment
Below in conjunction with attached drawing, embodiments of the present invention is further illustrated, and examples of the embodiments are shown in the accompanying drawings,
In which the same or similar labels are throughly indicated same or similar element or elements with the same or similar functions.Under
Face is exemplary by reference to the embodiment that attached drawing describes, it is intended to is used to explain the present invention, and be should not be understood as to the present invention
Limitation, any modification, equivalent replacement or improvement for being made all within the spirits and principles of the present invention etc. should be included in this
It within the scope of the claims of invention, is not addressed in detail in the technical program, is well-known technique.
Referring to Fig. 1, Fig. 3~5, a kind of production method of holographic metal molding mother matrix of the present invention is specifically real as follows
It applies:
Step 1: production film (as shown in Figure 4, Figure 5)
According to the pattern for the mother matrix of being made, design and make the film of corresponding size: the positioning film 1 and exposure are luxuriant and rich with fragrance
Woods 8 positions and is provided with multiple contraposition regions on the film 1, as shown in figure 5, being provided with 56 contraposition regions in the embodiment of the present invention.
Step 2: the transparent PET mother matrix of production unit version
Plastic-based film is chosen, in the embodiment of the present invention, plastic-based film selection is transparent PET film 7, with a thickness of 0.1~
0.5mm (is also possible to PC the or PMMA plastic-based film with a thickness of 0.1~0.5mm), and electric conductivity is first used on transparent PET film 7
UV splicing adhesive is coated with one layer and UV solidification, obtains the electric conductivity process layer 26 with a thickness of 3 μm, used electric conductivity UV jigsaw
Glue viscosity at 25 DEG C is 500mPaS, and nano conducting powders ATO is contained in the electric conductivity UV layout glue, and electric conductivity UV is spelled
Coating surface resistance value after plate adhesive curing is 2 × 104Ω, then the patterning of unit version is answered using antistatic UV splicing adhesive
It makes in the electric conductivity process layer 26 of transparent PET film, obtains the pattern plane 5 of transparent PET mother matrix, it should using the exposure of UV-LED lamp
Pattern plane 5, time are 5~10 minutes, obtain the transparent PET mother matrix of unit version, that is, the transparent PET mother matrix from top to bottom according to
It is secondary are as follows: transparent PET master pattern face 5, electric conductivity process layer 26 and transparent PET film 7.
Step 3: production mother matrix unit
Exposure film 8 is fitted in the non-pattern plane of transparent PET mother matrix, and 8 transmission region of exposure film and transparent PET are female
The area of the pattern alignment of version, then be pasted together transparent PET mother matrix and exposure film 8 with adhesive tape, mother matrix unit is obtained, that is,
The mother matrix unit includes exposure film 8 and transparent PET mother matrix.
Step 4: the electric conductivity process layer one of plastic-based film is made
A coating is coated with using electric conductivity UV splicing adhesive on plastic-based film 2 and UV solidifies, and obtains electric conductivity process layer one
3, the electric conductivity process layer 1 with a thickness of 3 μm, used electric conductivity UV splicing adhesive at 25 DEG C viscosity be 500mPa
S contains nano conducting powders ATO in electric conductivity UV splicing adhesive, and the coating surface resistance value after electric conductivity UV jigsaw adhesive curing is 2
×104Ω。
Step 5: contraposition
As shown in figure 5, being sequentially placed the PET basement membrane of alignment film 1, electric conductivity process layer 1 upward on layout platform
2, and it is using adhesive tape that the position film 1 and PET basement membrane 2 is fixed;The mother matrix unit that step 3 is obtained again is with pattern plane side directed downwardly
Formula is fitted in electric conductivity process layer 1, and, it is ensured that the transmission region of mother matrix unit and a contraposition area of alignment film 1
Domain alignment.
Step 6: layout operation
Suitable electric conductivity UV splicing adhesive 4 is added dropwise below transparent PET mother matrix, with small sized cot by electric conductivity UV layout glue 4
Equably between the electric conductivity process layer 1 on transparent PET mother matrix and PET basement membrane 2, the pressure of rubber roller is set as extrusion packing
4Kg/cm2, reuse UV light source 9 and irradiated above exposure film, solidify electric conductivity UV splicing adhesive 4, the UV light source is UV-
LED light, wherein UV-LED lamp uses 365nm, 1000~2000mW/cm2Linear light source, irradiation time are 1~5 second, then will be transparent
PET mother matrix is separated with electric conductivity process layer 1, copies to the pattern on transparent PET mother matrix in electric conductivity process layer 1, is used
Non-woven fabrics dips in absolute alcohol and washes uncured UV splicing adhesive 4, completes the concatenation of a pattern.
Step 7: repeating step 5, and is by next contraposition of the transmission region alignment alignment film 1 of mother matrix unit
Region repeats step 6, completes the concatenation of second pattern.Repeatedly, until completing whole layouts, PET is obtained
Film version.
Step 8: cleaning PET film version
PET film version surface is rinsed with alkaline detergent wash, removes the greasy dirt and impurity of film surface.
Step 9: electroforming
The PET film version cleaned is put into beginning electroforming metal version in electroforming tank, it, will after certain time completes electroforming
Electroforming metal layer is separated with PET film version is molded mother matrix to get to holographic metal.
Viscosity is 500mPaS at 25 DEG C of electric conductivity UV layout glue used in the present embodiment, contains conductive nano grain
Sub- ATO;Coating surface resistance value after electric conductivity UV jigsaw adhesive curing is 2 × 104Ω, electric conductivity is good, can save subsequent electricity
The processes such as sensitization, the spray silver (forming metal layer) of foundry work sequence.
A kind of production method of holographic metal molding mother matrix of the present invention, the UV layout glue used for electric conductivity UV layout glue,
One electric conductivity process layer is all made to the transparent mother matrix and plastic-based film of cell board, since layout glue itself is also conductive,
The probability for generating electrostatic during entire layout is greatly reduced, the suction to dust in air, furfur and impurity is avoided
It is attached, hence it is evident that improve layout quality and layout qualification rate;More it is essential that since UV layout glue itself is conductive, assign
Pattern layer conductive characteristic, in subsequent electroforming step, so that it may save the formation of a part of pretreatment procedure and conductive layer
Process enormously simplifies production process, improves product quality and producing efficiency.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three
It is a etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with
It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
First feature horizontal height is higher than second feature.Fisrt feature can be under the second feature " below ", " below " and " below "
One feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
Claims (8)
1. a kind of production method of holography metal molding mother matrix, includes the following steps:
Step 1: production film
According to the pattern for the mother matrix of being made, design and make the film of corresponding size, film include the positioning film and
Exposure film positions and is provided with multiple contraposition regions on the film;
It is characterized by also including following steps:
Step 2: the transparent PET mother matrix of production unit version
One layer and UV first is coated with using electric conductivity UV layout glue on transparent PET film to solidify, and obtains electric conductivity process layer two, then will
The patterning of unit version is copied in the electric conductivity process layer two of transparent PET film using electric conductivity UV layout glue, is obtained transparent
The pattern plane of PET mother matrix reuses UV lamp and strengthens the exposure pattern plane, obtains the transparent PET mother matrix of unit version;
Step 3: production mother matrix unit
Exposure film is fitted in the non-pattern plane of transparent PET mother matrix, and the pattern of exposure film transmission region and transparent PET mother matrix
Region alignment, then be pasted together exposure film and transparent PET mother matrix with adhesive tape, obtain mother matrix unit;
Step 4: the electric conductivity process layer one of plastic-based film is made
A coating is coated with using electric conductivity UV layout glue on plastic-based film and UV solidifies, and obtains the modeling with electric conductivity process layer one
Expect basement membrane;
Step 5: contraposition
On layout platform, it is sequentially placed alignment film, the plastic-based film of electric conductivity process layer one upward, and will mould using adhesive tape
Material basement membrane is fixed with alignment film;The mother matrix unit that step 3 obtains is fitted at electric conductivity in such a way that pattern plane is directed downwardly again
It manages on layer one, the transmission region of mother matrix unit and a contraposition regional alignment of alignment film;
Step 6: layout operation
Suitable electric conductivity UV layout glue is added dropwise below transparent PET mother matrix, with small sized cot by electric conductivity UV layout glue equably
Extrusion packing reuses UV light source from exposure film between the electric conductivity process layer one on transparent PET mother matrix and plastic-based film
Top irradiation, makes UV layout adhesive curing, then transparent PET mother matrix is separated with electric conductivity process layer one, makes on transparent PET mother matrix
Pattern copies in electric conductivity process layer one, then dips in absolute alcohol with non-woven fabrics and washes uncured UV layout glue, completes
The concatenation of one pattern;
Step 7: repeating step 5, and the transmission region of mother matrix unit must be aligned to next contraposition region of alignment film, then
Step 6 is repeated, the concatenation of second pattern is completed;Repeatedly, whole layouts are completed, PET film version is obtained;
Step 8: cleaning PET film version
PET film version surface is rinsed with alkaline detergent wash, removes the greasy dirt and impurity of film surface;
Step 9: electroforming
The PET film version cleaned is put into beginning electroforming metal version in electroforming tank, after completing electroforming, by electroforming metal layer and PET
The separation of film version is molded mother matrix to get to holographic metal.
2. a kind of production method of holographic metal molding mother matrix as described in claim 1, it is characterised in that: the electric conductivity UV is spelled
Contain conductive material in version glue, the conductive material includes one kind or at least two kinds of combination of following material:
Nano conducting powders ATO, ITO, zinc oxide, silica, silver powder.
3. a kind of production method of holographic metal molding mother matrix as described in claim 1, it is characterised in that: the electric conductivity UV is spelled
Coating surface resistance value after plate adhesive curing is 5 × 103~1×106Ω。
4. a kind of production method of holographic metal molding mother matrix as described in claim 1, it is characterised in that: the electric conductivity UV is spelled
Version glue viscosity at 25 DEG C is 200 ~ 1500 mPa S.
5. a kind of production method of holographic metal molding mother matrix as described in claim 1, it is characterised in that: step 2 and step 4
The electric conductivity process layer one and electric conductivity process layer two with a thickness of 0.5 ~ 5 μm.
6. a kind of production method of holographic metal molding mother matrix as described in claim 1, it is characterised in that: UV described in step 6
Light source is UV-LED lamp, and UV-LED lamp uses 365nm, 1000 ~ 2000mW/cm2Linear light source, irradiation time are 1 ~ 5 second.
7. a kind of production method of holographic metal molding mother matrix as described in claim 1, it is characterised in that: in step 6, rubber roller
Pressure be 4 ~ 8Kg/cm2。
8. a kind of production method of holographic metal molding mother matrix as described in claim 1, it is characterised in that: the plastic-based film is
PET or PC or PMMA, plastic-based film is with a thickness of 0.1 ~ 0.5mm.
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