CN106736517B - The online system and method for engine line cylinder body automatic wire charging can be achieved - Google Patents
The online system and method for engine line cylinder body automatic wire charging can be achieved Download PDFInfo
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- CN106736517B CN106736517B CN201611194072.XA CN201611194072A CN106736517B CN 106736517 B CN106736517 B CN 106736517B CN 201611194072 A CN201611194072 A CN 201611194072A CN 106736517 B CN106736517 B CN 106736517B
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- cylinder body
- pallet
- material frame
- automatic wire
- bracket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of online systems of achievable engine line cylinder body automatic wire charging, positioning device is lifted including pallet, automatic wire charging robot, cylinder body fixture, elevator, pullable material frame and cylinder body pallet, pallet, which lifts positioning device, has the crawl clamping jaw of crawl cylinder body and the bolt positioning mechanism of stationary housing, elevator has bottom plate column and balance weight mechanism, the side of bottom plate column is equipped with pallet and places bracket, the upside that pallet places bracket is equipped with roller, the top of bottom plate column is equipped with variable-frequency motor, the pullable material frame has multilayer, every layered material frame bottom is equipped with roller, anti-drop device is equipped in front of every layered material frame, every layered material frame rear is equipped with baffle, cylinder body pallet has guide groove and cylinder body positioning device.The invention has the advantages that the online station of the cylinder body of engine line is made to realize that robot is automatically online, the stability of online station is improved, reduces the problems such as colliding with due to artificial online generated cylinder body.
Description
Technical field
The invention patent relates to the online station of cylinder body on engine line, be new machine that cylinder body realizes automatic wire charging
Structure and mode, being applicable in beat will seek quickness, reduce the engine line of manual intervention.
Background technique
It is the first step of engine assembly Wiring technology that cylinder body is online, and the complete machine that cylinder body has this step to start to complete engine is total
At fittage.At present both at home and abroad universal cylinder body it is online be it is manually online, i.e., manually passed through using cylinder body on-line hanger
Lifting and the hanging beam type position KPK for crossing electric block are mobile, to realize the online of cylinder body；Due to the intervention of someone, cylinder body
Online station will appear the danger that cylinder body collides with becomes easily infected by polluter on cylinder body, and the damage of cylinder body is thus brought to lead to cylinder
Body can not normal use, influence the performance of whole engine.
Summary of the invention
The purpose of the invention is to make up the deficiencies in the prior art, a kind of achievable engine line cylinder body is provided
The online system of automatic wire charging, the high stability of online station, reduce due to it is artificial it is online caused by cylinder body collide with
Problem.
In order to reach the purpose of the present invention, technical solution is as follows:
A kind of online system of achievable engine line cylinder body automatic wire charging, which is characterized in that lifted including pallet
Positioning device, automatic wire charging robot, cylinder body fixture, elevator, pullable material frame and cylinder body pallet,
The pallet lifting positioning device has the bolt positioning of the crawl clamping jaw and stationary housing of crawl cylinder body
Mechanism,
The elevator has bottom plate column and balance weight mechanism, and the side of bottom plate column is equipped with pallet and places bracket, pallet
The upside for placing bracket is equipped with roller, and the top of bottom plate column is equipped with variable-frequency motor,
The pullable material frame has multilayer, and every layered material frame bottom is equipped with roller, is equipped with anti-dropout in front of every layered material frame
Device, every layered material frame rear are equipped with baffle,
Cylinder body pallet has guide groove and cylinder body positioning device.
Preferably, further include rodless cylinder for pulling pallet.
A kind of online mode of achievable engine line cylinder body automatic wire charging, which is characterized in that comprising steps of
Pullable material frame completes the cylinder body prepackage of each layer of top tray at cleaning machine for cylinder block, and is placed on by 3T fork truck
On the bottom plate for having installed thick guiding and positioning device, the gap of the unilateral reserved 0.5mm of guide pin；
Pallet placement bracket is moved to a suitable position by elevator, so that pallet places the roller on bracket and can
Roller on drawing and pulling type material frame is in sustained height, and rodless cylinder stretches out in place, and bolt cylinder is inserted into the hole on pallet, no bar
Cylinder pulls pallet to place on bracket to pallet, and variable-frequency motor drives ball screw that pallet is made to place bracket and reaches setting height,
So that automatic wire charging robot grabs any one cylinder body on pallet under the working condition with cylinder body fixture；
Automatic wire charging robot is placed above bracket and according to pre-set program pair with cylinder body fixture to pallet
One of cylinder body on cylinder body pallet carries out bolt and crawl, after crawl signal confirmation cylinder body is crawled completely, automatic wire charging
Robot is moved to the vacant cylinder body pallet top by lifting positioning with cylinder body, and cylinder body is placed on cylinder body pallet and is referred to
On fixed position, one action is completed.
Expect that frame working principle derives from pullable drawer, the pallet on pullable material frame can place at least six
Cylinder body is disposed about an elevator in material frame, the device of pallet is pushed and pulled on elevator, realizes that the pallet on material frame can gone up and down
The conversion of machine and pullable material rack position.Each layer on pullable material frame of pallet is extracted out and is stopped at certain by elevator
Height on, this highly meets online robot under the working condition with cylinder body fixture for any one cylinder on pallet
Body all has accessibility, and online robot is moved to above the wire body pallet for having lifted positioning simultaneously after the crawl for completing cylinder body
The specified location on cylinder body to pallet is placed, is so far completed full-automatic online on cylinder body.
The invention has the benefit that
So that the online station of the cylinder body of engine line is realized that robot is automatically online, improves the stabilization of online station
Property, reduce the problems such as colliding with due to artificial online generated cylinder body.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of elevator in the present invention.
Fig. 2 is the structural schematic diagram of cylinder body pallet in the present invention.
Fig. 3 is the overlooking structure diagram of Fig. 2；
Fig. 4 is the left view structural representation of Fig. 2；
Fig. 5 is the partial structural diagram in Fig. 4 at A；
Fig. 6 is the structural schematic diagram of cylinder body fixture in the present invention；
It is the structural schematic diagram of drawing and pulling type material frame in the present invention in Fig. 7；
Fig. 8 is the side structure schematic view of Fig. 7；
Fig. 9 is the side structure schematic view of Fig. 6.
Specific embodiment
The present invention will be further described below with reference to examples, but protection scope of the present invention is not limited solely to implement
Example.
In conjunction with shown in Fig. 1-Fig. 9, a kind of online system of achievable engine line cylinder body automatic wire charging, including pallet
Lift positioning device, automatic wire charging robot 2, cylinder body fixture 3, elevator, pullable material frame 5 and cylinder body pallet 6.
Pallet lifts the bolt positioning that positioning device has the crawl clamping jaw 11 and stationary housing 7 of crawl cylinder body 7
Mechanism 12, wherein crawl clamping jaw is fixed and realizes that carrying out position between clamping jaw is mutually shifted by linear guide.
Elevator has bottom plate column 42 and balance weight mechanism 43, and the side of bottom plate column is equipped with pallet and places bracket 41, support
The upside that disk places bracket 41 is equipped with roller, and the top of bottom plate column is equipped with variable-frequency motor 44.Its insole board column 42 plays branch
Support effect, ball screw complete the function of pull pallet and pallet placement location, and variable-frequency motor drives ball screw, and pallet is placed
Mechanism completes the pallet pull function in material frame, and realizes the positioning function in the direction XY of the pallet after pulling out.
Pullable material frame 5 has multilayer, and every layered material frame bottom is equipped with roller 53, is equipped with anti-dropout in front of every layered material frame and fills
51 are set, every layered material frame rear is equipped with baffle 52.The transport function of 24 cylinder bodies, each layer can be achieved in totally 4 layers of frame of material, a material frame
The material frame bottom is made of several unpowered rollers, and material frame rear is equipped with dead gear, is equipped with anti-drop device in front of material frame.
Cylinder body pallet 6 has guide groove 61 and cylinder body positioning device 62, and pallet is integrally made of the plate of one piece of POM material,
Onboard there are guide groove and cylinder body positioning device.
It further include the rodless cylinder for pulling pallet.
A kind of online mode of achievable engine line cylinder body automatic wire charging, comprising steps of
Pullable material frame 5 completes the cylinder body prepackage of each layer of top tray at cleaning machine for cylinder block, and is placed by 3T fork truck
On the bottom plate for having installed thick guiding and positioning device, the gap of the unilateral reserved 0.5mm of guide pin；
Pallet placement bracket 41 is moved to a suitable position by elevator, so that pallet places the roller on bracket 41
With the roller on pullable material frame 5 in sustained height, rodless cylinder stretches out in place, and bolt cylinder is inserted into the hole on pallet
Interior, rodless cylinder pulls pallet to place on bracket to pallet, and variable-frequency motor drives ball screw that pallet is made to place bracket arrival and sets
Fixed height, so that automatic wire charging robot grabs any one cylinder body on pallet under the working condition with cylinder body fixture；
Automatic wire charging robot is placed above bracket and according to pre-set program pair with cylinder body fixture to pallet
One of cylinder body on cylinder body pallet carries out bolt and crawl, after crawl signal confirmation cylinder body is crawled completely, automatic wire charging
Robot is moved to the vacant cylinder body pallet top by lifting positioning with cylinder body, and cylinder body is placed on cylinder body pallet and is referred to
On fixed position, one action is completed.
Finally, it should be noted that above embodiments are only to illustrate the present invention and not limit technology described in the invention
Scheme, therefore, although this specification is referring to above-mentioned each embodiment, the present invention has been described in detail, this
Field it is to be appreciated by one skilled in the art that still can modify to the present invention or equivalent replacement, and all do not depart from this
The technical solution and its improvement of the spirit and scope of invention, should all cover within the scope of the claims of the present invention.
Claims (1)
1. a kind of loading method of achievable engine line cylinder body automatic wire charging, which is characterized in that
The system that the method uses includes that pallet lifts positioning device, automatic wire charging robot (2), cylinder body fixture (3), rises
Drop machine, pullable material frame (5), cylinder body pallet (6),
The pallet lifting positioning device has the bolt positioning of the crawl clamping jaw (11) and stationary housing of crawl cylinder body
Mechanism (12),
The elevator has bottom plate column (42) and balance weight mechanism (43), and the side of bottom plate column is equipped with pallet and places bracket
(41), the upside that pallet places bracket is equipped with roller, and the top of bottom plate column is equipped with variable-frequency motor (44),
The pullable material frame (5) has multilayer, and every layered material frame bottom is equipped with roller (53), and anticreep is equipped in front of every layered material frame
Dropping control device (51), every layered material frame rear are equipped with baffle (52),
Cylinder body pallet has guide groove (61) and cylinder body positioning device (62)；
It further include the rodless cylinder for pulling pallet；
The method includes the steps,
Pullable material frame completes the cylinder body prepackage of each layer of top tray at cleaning machine for cylinder block, and is placed on by 3T fork truck
On the bottom plate for installing thick guiding and positioning device, the gap of the unilateral reserved 0.5mm of guide pin；
Pallet placement bracket is moved to a suitable position by elevator, so that pallet places the roller on bracket and can pull
Roller on formula material frame is in sustained height, and rodless cylinder stretches out in place, and bolt cylinder is inserted into the hole on pallet, rodless cylinder
Pallet is pulled to place on bracket to pallet, variable-frequency motor drives ball screw that pallet is made to place bracket and reaches setting height, so that
Automatic wire charging robot grabs any one cylinder body on pallet under the working condition with cylinder body fixture；
Automatic wire charging robot is placed above bracket and according to pre-set program with cylinder body fixture to pallet to cylinder body
One of cylinder body on pallet carries out bolt and crawl, after crawl signal confirmation cylinder body is crawled completely, automatic wire charging machine
People is moved to the vacant cylinder body pallet top by lifting positioning with cylinder body, and cylinder body is placed on what cylinder body pallet was specified
On position, one action is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611194072.XA CN106736517B (en) | 2016-12-21 | 2016-12-21 | The online system and method for engine line cylinder body automatic wire charging can be achieved |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611194072.XA CN106736517B (en) | 2016-12-21 | 2016-12-21 | The online system and method for engine line cylinder body automatic wire charging can be achieved |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106736517A CN106736517A (en) | 2017-05-31 |
| CN106736517B true CN106736517B (en) | 2019-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611194072.XA Active CN106736517B (en) | 2016-12-21 | 2016-12-21 | The online system and method for engine line cylinder body automatic wire charging can be achieved |
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Citations (6)
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| CN201424277Y (en) * | 2009-06-23 | 2010-03-17 | 大连佳林设备制造有限公司 | C-type continuous conveyor |
| CN101817451A (en) * | 2010-04-13 | 2010-09-01 | 大连佳林设备制造有限公司 | Tray revolution lifter |
| CN201579783U (en) * | 2010-01-15 | 2010-09-15 | 安徽江淮汽车股份有限公司 | Multilayer material rest for production line of cylinder block blanks |
| CN201678235U (en) * | 2010-05-10 | 2010-12-22 | 山东桑乐太阳能有限公司 | Solar water heater plate metal stockpile library |
| CN203402578U (en) * | 2013-08-13 | 2014-01-22 | 武汉文林科技有限公司 | Slideable material transferring rack for material laminating and transferring of laminating machine |
| CN103818731A (en) * | 2014-02-28 | 2014-05-28 | 安徽江淮汽车股份有限公司 | Automatic feeding system and automatic feeding method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5253771B2 (en) * | 2007-07-25 | 2013-07-31 | 株式会社東芝 | Tray holding device |
-
2016
- 2016-12-21 CN CN201611194072.XA patent/CN106736517B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201424277Y (en) * | 2009-06-23 | 2010-03-17 | 大连佳林设备制造有限公司 | C-type continuous conveyor |
| CN201579783U (en) * | 2010-01-15 | 2010-09-15 | 安徽江淮汽车股份有限公司 | Multilayer material rest for production line of cylinder block blanks |
| CN101817451A (en) * | 2010-04-13 | 2010-09-01 | 大连佳林设备制造有限公司 | Tray revolution lifter |
| CN201678235U (en) * | 2010-05-10 | 2010-12-22 | 山东桑乐太阳能有限公司 | Solar water heater plate metal stockpile library |
| CN203402578U (en) * | 2013-08-13 | 2014-01-22 | 武汉文林科技有限公司 | Slideable material transferring rack for material laminating and transferring of laminating machine |
| CN103818731A (en) * | 2014-02-28 | 2014-05-28 | 安徽江淮汽车股份有限公司 | Automatic feeding system and automatic feeding method |
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| CN106736517A (en) | 2017-05-31 |
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