CN106736485A - A kind of automatic lock screw system and its implementation based on robot - Google Patents

A kind of automatic lock screw system and its implementation based on robot Download PDF

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Publication number
CN106736485A
CN106736485A CN201710010719.7A CN201710010719A CN106736485A CN 106736485 A CN106736485 A CN 106736485A CN 201710010719 A CN201710010719 A CN 201710010719A CN 106736485 A CN106736485 A CN 106736485A
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CN
China
Prior art keywords
screw
robot
electric screwdriver
screwdriver device
adsorbent equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710010719.7A
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Chinese (zh)
Inventor
曹广忠
李庆
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Shenzhen University
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Shenzhen University
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Publication date
Application filed by Shenzhen University filed Critical Shenzhen University
Priority to CN201710010719.7A priority Critical patent/CN106736485A/en
Publication of CN106736485A publication Critical patent/CN106736485A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/006Holding or positioning the article in front of the applying tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
  • Manipulator (AREA)

Abstract

The invention provides a kind of automatic lock screw system and its implementation based on robot, moved at feeding device by controlling robot;Switch board outputs a control signal to adsorbent equipment, control adsorbent equipment absorption screw;Control robot drives electric screwdriver device to move at screw to be locked, and then switch board outputs a control signal to electric screwdriver device, and control electric screwdriver device performs lock screw operation.Method of the present invention and system is realized, corresponding control operation is performed using robot, so as to realize locking the accurate of screw, overcome screw hole position locking when deviation, be capable of achieving different model screw is carried out it is high-precision lock, have a wide range of application, accuracy is high, locks efficiency high.

Description

A kind of automatic lock screw system and its implementation based on robot
Technical field
The present invention relates to equipment mounting technology field, more particularly to a kind of automatic lock screw system based on robot And its implementation.
Background technology
In current Chinese manufacturing, the industry such as toy, electronic product, plastic cement, auto parts, communication apparatus, household electrical appliances It is important component in manufacturing industry, in the product manufacturing assembling of these industries, screw assembling is always one important work Sequence, its precision and efficiency are particularly important.
Prior art and shortcoming:1st, traditional manually screwed lock pays process needs experience " to take screw-alignment-lock The process of screw ", wherein taking screw, the time used by alignment screwed hole accounts for entirely locking the half of screw time or more, Work period is long and screwed lock is paid precision and cannot be ensured.2nd, traditional automatic locking screw machine can improve operating efficiency, but be applicable field Close limited, it is impossible to adjusting screw hole position deviation.
Therefore, prior art awaits further improvement.
The content of the invention
In view of above-mentioned weak point of the prior art, a kind of based on robot it is an object of the invention to provide the user Automatic lock screw system and its implementation, overcome automatic locking screw machine to be in the prior art unable to adjusting screw hole position deviation Defect.
The technical proposal for solving the technical problem of the invention is as follows:
A kind of automatic lock screw system based on robot, wherein, including:Robot and automatic locking screw machine;
The automatic locking screw machine includes:
Feeding device for providing screw;
It is connected with the interface of end effector of robot, for tightening and unscrewing screw electric screwdriver device;It is connected with electric screwdriver device Connect, be arranged between the interface of the end effector of robot and the electric screwdriver device, for attaching the screw to the electricity Criticize the adsorbent equipment on device;
And, be arranged in robot, for when detect electric screwdriver device move to wait lock screw at when, output a control signal to Electric screwdriver device, control electric screwdriver device completes the switch board of screw locking operation;
The robot controls the adsorbent equipment that screw is obtained from feeding device according to default operating process, controls electric screwdriver Device is moved at screw to be locked, and performs the operation in screw locking to screw hole.
The described automatic lock screw system based on robot, wherein, the artificial six-joint robot of machine.
The described automatic lock screw system based on robot, wherein, the adsorbent equipment includes:The electromagnetism of interconnection Valve, vacuum generator and air compressor;
The vacuum generator produces negative pressure with air compressor using malleation source of the gas, attaches the screw on electric screwdriver;
The magnetic valve, the control signal for receiving switch board input, controls the absorption of screw.
The described automatic lock screw system based on robot, wherein, the feed device is provided with material taking mouth;It is described to take Photoelectric sensor is provided with the outside of material mouth;The photoelectric sensor is used to detect whether the number of material taking mouth screw reduces one It is individual.
The described automatic lock screw system based on robot, wherein, the material taking mouth inner side of the feed device is provided with Feeding guide, screw is arranged with the feeding guide.
The described automatic lock screw system based on robot, wherein, the adsorbent equipment also includes:Vacuum tube;It is described Vacuum generator is transmitted with the negative pressure of generation in air compressor by the vacuum tube.
The described automatic lock screw system based on robot, wherein, the switch board outputs a control signal to absorption dress Put, adsorption operations of the control adsorbent equipment to screw.
The described automatic lock screw system based on robot, wherein, it is provided with image on the outside of the electric screwdriver device and obtains Take device;
Described image acquisition device, the control signal for receiving switch board shoots the image after the completion of screw locking, and by institute State image transmitting to coupled host computer.
The described automatic lock screw system based on robot, it is characterised in that be provided with the outside of the electric screwdriver device Position sensor;
The position sensor, for detect electric screwdriver device whether by screw locking in place.
A kind of described automatic lock screw system lock the implementation method of screw, wherein, including step:
Step A, control robot are moved at feeding device;
Step B, switch board output a control signal to adsorbent equipment, and control adsorbent equipment adsorbs screw to electric screwdriver device;
Step C, control robot drive electric screwdriver device to move at screw to be locked;
Step D, switch board output control signal electric screwdriver device, control electric screwdriver device perform lock screw operation.
Beneficial effect, the invention provides a kind of automatic lock screw system and its implementation based on robot, passes through Control robot is moved at feeding device;Switch board outputs a control signal to adsorbent equipment, control adsorbent equipment absorption screw Onto electric screwdriver device;Control robot drives electric screwdriver device to move at screw to be locked, then switch board output control signal electricity Device is criticized, control electric screwdriver device performs lock screw operation.Method of the present invention and system is realized, phase is performed using robot The control operation answered, so as to realize locking the accurate of screw, overcomes deviation of the screw hole position in locking, is capable of achieving to not Same model screw carry out it is high-precision lock, have a wide range of application, accuracy is high, lock efficiency high.
Brief description of the drawings
Fig. 1 is the automatic lock screw system structural representation based on robot provided by the present invention.
Fig. 2 is the structural representation of robot in automatic lock screw system of the present invention.
The step of Fig. 3 is automatic lock screw system implementation method of the present invention flow chart.
Specific embodiment
To make the objects, technical solutions and advantages of the present invention clearer, clear and definite, develop simultaneously embodiment pair referring to the drawings The present invention is further described.It should be appreciated that specific embodiment described herein is used only for explaining of the invention, and without It is of the invention in limiting.
Disclosed by the invention is a kind of automatic lock screw system based on industrial robot, and the system mainly includes machine People, electric screwdriver device, adsorbent equipment, switch board and feeding device.These mechanisms coordinate running by switch board, complete high-precision Degree, efficient screwed lock pay work.
Specifically, such as Fig. 1, includes the invention provides a kind of automatic lock screw system based on robot:Robot 10 And automatic locking screw machine;
The automatic locking screw machine includes:Feeding device 23, adsorbent equipment 24, electric screwdriver device 21 and switch board 22;The feed Device 23, for providing screw;The electric screwdriver device 21, is connected with the interface of end effector of robot, for tightening and Unscrew screw;The adsorbent equipment 24, is connected with electric screwdriver device 21, is arranged on the interface of the end effector of the robot 10 Between the electric screwdriver device 21, for attaching the screw to the electric screwdriver device;The switch board 22, is arranged on robot On, for moving to when locking at screw when detecting electric screwdriver device 21, output a control signal to electric screwdriver device 21, control electric screwdriver Device 21 completes screw locking operation;
The robot 10, for controlling the adsorbent equipment 24 that spiral shell is obtained from feeding device 23 according to default operating process Silk, control electric screwdriver device 21 is moved at screw to be locked, and performs the operation in screw locking to screw hole.
The present invention controls rotation, the absorption of screw, the motion of robot of electric screwdriver by switch board, the screw that lock is paid by Feeding device carries out feed.
Feeding style:Using absorption type feeding style, the absorption affinity produced by the compressed air of electric screwdriver head is taken away single Screw, reruning to navigate to carried out in product hole position lock pair.Though its production efficiency is less than air blowing type feeding style, the letter of its structure Single, manufacturing cycle is short, and coping screw is too small or too short air blowing type(Pipeline)Feeding style can not realize automatic nail feeding Situation, the present invention in robot drive adsorbent equipment draw screw move to relevant position carry out lock pay.
In the specific implementation, preferably, as shown in Fig. 2 the artificial six-joint robot of the machine.Six-joint robot can be real Up and down and front and rear operational control now, electric screwdriver device can be controlled to carry out more accurate lock screw operation.Can be by electricity Criticize device and adsorbent equipment is arranged on the support of end effector of robot, be easy to robot to electric screwdriver device and adsorbent equipment Operated.
The adsorbent equipment includes:The magnetic valve of interconnection, vacuum generator and air compressor;
The vacuum generator produces negative pressure with air compressor using malleation source of the gas, attaches the screw on electric screwdriver;
The magnetic valve, the control signal for receiving switch board input, controls the absorption of screw.
The adsorbent equipment also includes:Vacuum tube;The vacuum generator passes through with the negative pressure of generation in air compressor The vacuum tube transmission.
Adsorbent equipment of the present invention:It is made up of parts such as vacuum tube, magnetic valve, vacuum generator, air compressors, Negative pressure is produced using malleation source of the gas by vacuum generator, the absorption to screw is completed, switch board is by giving solenoid valve control Signal, realizes the switch closure of magnetic valve to control whole adsorbent equipment.
The electric screwdriver device, adsorbent equipment are connected with the interface of end effector of robot, by corresponding program Operation is write, robot is moved according to default movement locus, by the drive electric screwdriver that moves up and down of robot Device and adsorbent equipment are moved.At the screw material taking mouth that automatic screw feeder is moved to from initial position, switch board gives Adsorbent equipment control signal produces absorption affinity, completes the absorption of screw.Robot drives electric screwdriver device to move to and need to treat spiral shell again At silk lock is paid, switch board gives electric screwdriver device control signal, and robot is moved down while the screwdriver bit of electric screwdriver device rotates, and screw is twisted Enter workpiece, screwed lock is paid work and completed.After screw is locked successfully, under the control of switch board, robot rises, and carries out next time Screw is operated or stopped.
The feed device is provided with material taking mouth;Photoelectric sensor is provided with the outside of the material taking mouth;The photoelectric transfer Sensor send for detecting whether the number of material taking mouth screw reduces to be provided with the inside of one, and the material taking mouth of the feed device Material guide rail, screw is arranged with the feeding guide.
Specifically, the automatic screw feeder that the feeding device passes through to put aside carries out Automatic-feeding, whenever machine People takes a screw away from material taking mouth, is arranged on the photoelectric sensor on the outside of material taking mouth and detects and lacks screw, is arranged on guide rail Good screw enters material taking mouth, completes the supplement of screw, waits to be adsorbed.
When robot drives adsorbent equipment to move at feeding device, then the switch board outputs a control signal to absorption Device, adsorption operations of the control adsorbent equipment to screw.
Preferably, it is provided with image acquiring device on the outside of the electric screwdriver device;
Described image acquisition device, the control signal for receiving switch board shoots the image after the completion of screw locking, and by institute State image transmitting to coupled host computer.
After the host computer being connected with image acquiring device receives image, then place is analyzed to the image for receiving Reason, judges that whether position precisely, has how many error to this lock screw operation, then can be carried out to lock screw operation next time Corresponding adjustment, so that the operation of next step is more accurate.
Position sensor is provided with the outside of the electric screwdriver device;
The position sensor, for detect electric screwdriver device whether by screw locking in place.
Likewise, except setting image acquiring device, obtain outside the situation whether screw locks in place, can also be in electricity Whether the outside set location inductor of device is criticized, in place this operation of robot is judged, so as to judge this lock screw Whether in place, while whether the operation that robot can also be detected occurs exception.
Automatic lock screw system of the present invention is applied to most of screw, conventional cross recess screw, flat recess spiral shell Silk, composite slot screw, hexagon socket head cap screw, plum blossom groove screw be can be used, it is only necessary to which head is draped over one's shoulders in replacing.
The present invention is on the basis of above-mentioned automatic lock screw system, there is provided a kind of described automatic lock screw system is locked The implementation method of screw, as described in Figure 3, including step:
Step S1, control robot are moved at feeding device.
Step S2, switch board output a control signal to adsorbent equipment, and control adsorbent equipment adsorbs screw to electric screwdriver device.
Step S3, control robot drive electric screwdriver device to move at screw to be locked.
Step S4, switch board output control signal electric screwdriver device, control electric screwdriver device perform lock screw operation.
Automatic locking screw machine system provided by the present invention and implementation method, are realized using robot in its working space Accurately lock pays work to screw automatically.It is mainly characterized by being combined industrial robot with screw locking system, forms one Change system, it is only necessary to the modification to locking the control program of system, you can realize the screw of robot working space optional position Lock, it is only necessary to change different screwdriver bits and be capable of achieving to carry out different model screw on high-precision lock pair.
The invention provides a kind of automatic lock screw system and its implementation based on robot, by controlling robot Move at feeding device;Switch board outputs a control signal to adsorbent equipment, and control adsorbent equipment adsorbs screw to electric screwdriver device On;Control robot drives electric screwdriver device to move at screw to be locked, then switch board output control signal electric screwdriver device, control Electric screwdriver device performs lock screw operation.Method of the present invention and system is realized, corresponding control behaviour is performed using robot Make, so as to realize locking the accurate of screw, overcome deviation of the screw hole position in locking, be capable of achieving to different model screw Carry out it is high-precision lock, have a wide range of application, accuracy is high, lock efficiency high.
It is understood that for those of ordinary skills, can be with technology according to the present invention scheme and its hair Bright design is subject to equivalent or change, and all these changes or replacement should all belong to the guarantor of appended claims of the invention Shield scope.

Claims (10)

1. a kind of automatic lock screw system based on robot, it is characterised in that including:Robot and automatic locking screw machine;
The automatic locking screw machine includes:
Feeding device for providing screw;
It is connected with the interface of end effector of robot, for tightening and unscrewing screw electric screwdriver device;
It is connected with electric screwdriver device, is arranged between the interface of the end effector of robot and the electric screwdriver device, is used for Attach the screw to the adsorbent equipment on the electric screwdriver device;
And, be arranged in robot, for when detect electric screwdriver device move to wait lock screw at when, output a control signal to Electric screwdriver device, control electric screwdriver device completes the switch board of screw locking operation;
The switch board controls the adsorbent equipment that screw is obtained from feeding device according to default operating process, controls electric screwdriver Device is moved at screw to be locked, and performs the operation in screw locking to screw hole.
2. the automatic lock screw system based on robot according to claim 1, it is characterised in that the machine artificial six Axle robot.
3. the automatic lock screw system based on robot according to claim 1, it is characterised in that the adsorbent equipment bag Include:The magnetic valve of interconnection, vacuum generator and air compressor;
The vacuum generator produces negative pressure with air compressor using malleation source of the gas, attaches the screw on electric screwdriver;
The magnetic valve, the control signal for receiving switch board input, controls the absorption of screw.
4. the automatic lock screw system based on robot according to claim 1, it is characterised in that the feed device sets It is equipped with material taking mouth;Photoelectric sensor is provided with the outside of the material taking mouth;The photoelectric sensor is used to detect material taking mouth screw Number whether reduce one.
5. the automatic lock screw system based on robot according to claim 4, it is characterised in that the feed device Material taking mouth inner side is provided with feeding guide, and screw is arranged with the feeding guide.
6. the automatic lock screw system based on robot according to claim 3, it is characterised in that the adsorbent equipment is also Including:Vacuum tube;The vacuum generator is transmitted with the negative pressure of generation in air compressor by the vacuum tube.
7. the automatic lock screw system based on robot according to claim 3, it is characterised in that the switch board output Control signal to adsorbent equipment, adsorption operations of the control adsorbent equipment to screw.
8. the automatic lock screw system based on robot according to claim 7, it is characterised in that the electric screwdriver device Outside is provided with image acquiring device;
Described image acquisition device, the control signal for receiving switch board shoots the image after the completion of screw locking, and by institute State image transmitting to coupled host computer.
9. the automatic lock screw system based on robot according to claim 7, it is characterised in that the electric screwdriver device Outside is provided with position sensor;
The position sensor, for detect electric screwdriver device whether by screw locking in place.
10. a kind of automatic lock screw system using described in claim 1 lock the implementation method of screw, it is characterised in that Including step:
Step A, control robot are moved at feeding device;
Step B, switch board output a control signal to adsorbent equipment, and control adsorbent equipment adsorbs screw to electric screwdriver device;
Step C, control robot drive electric screwdriver device to move at screw to be locked;
Step D, switch board output control signal electric screwdriver device, control electric screwdriver device perform lock screw operation.
CN201710010719.7A 2017-01-06 2017-01-06 A kind of automatic lock screw system and its implementation based on robot Pending CN106736485A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710010719.7A CN106736485A (en) 2017-01-06 2017-01-06 A kind of automatic lock screw system and its implementation based on robot

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Application Number Priority Date Filing Date Title
CN201710010719.7A CN106736485A (en) 2017-01-06 2017-01-06 A kind of automatic lock screw system and its implementation based on robot

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857318A (en) * 2018-07-25 2018-11-23 东莞市松研智达工业设计有限公司 Air flue type gasket robot
CN108857362A (en) * 2018-08-02 2018-11-23 深圳市思榕科技有限公司 Lock screw device and its screw locking method
CN108921890A (en) * 2018-06-15 2018-11-30 广东拓斯达科技股份有限公司 The screwed lock method, apparatus and computer readable storage medium
CN109048313A (en) * 2018-10-11 2018-12-21 联宝(合肥)电子科技有限公司 The screw locking method and device of a kind of electronic equipment
WO2021159581A1 (en) * 2020-02-11 2021-08-19 浙江禾川科技股份有限公司 Control method for electric screwdriver, and screw locking device
TWI819566B (en) * 2021-09-29 2023-10-21 日商歐姆龍股份有限公司 Robot system, control method and computer-readable recording medium

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CN103737305A (en) * 2013-12-24 2014-04-23 吴水鱼 Stroke reflection horizontal joint multi-head adjustable screw locking machine
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CN105880998A (en) * 2016-06-29 2016-08-24 青岛科莱尔机器人科技有限公司 Efficient intelligent screw locking equipment
CN205817262U (en) * 2016-07-29 2016-12-21 重庆市灵龙自动化设备有限公司 Intelligence filature
CN206605219U (en) * 2017-01-06 2017-11-03 深圳大学 A kind of automatic lock screw system based on robot

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JPH08309628A (en) * 1995-05-15 1996-11-26 Nippon Steel Corp Bolt loosening method and device therefor
CN103737305A (en) * 2013-12-24 2014-04-23 吴水鱼 Stroke reflection horizontal joint multi-head adjustable screw locking machine
CN104175113A (en) * 2014-08-25 2014-12-03 昆山迈致治具科技有限公司 Screw screwing device
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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN108921890A (en) * 2018-06-15 2018-11-30 广东拓斯达科技股份有限公司 The screwed lock method, apparatus and computer readable storage medium
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CN109048313A (en) * 2018-10-11 2018-12-21 联宝(合肥)电子科技有限公司 The screw locking method and device of a kind of electronic equipment
WO2021159581A1 (en) * 2020-02-11 2021-08-19 浙江禾川科技股份有限公司 Control method for electric screwdriver, and screw locking device
TWI819566B (en) * 2021-09-29 2023-10-21 日商歐姆龍股份有限公司 Robot system, control method and computer-readable recording medium

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