A kind of method and system of photo frame automatic assembling
Technical field
The present invention relates to intelligent Manufacturing Technology field, and in particular to a kind of method and system of photo frame automatic assembling.
Background technology
Photo frame it is similar one it is square, inside button is empty, and blank space just puts conventional photograph.It is mainly used for the four of photograph
Side positions and strengthens its aesthetic property.Also beneficial to the quality of protection photograph, image-tape has the photo frame of glass, can prevent photograph from changing colour
Jaundice etc..Current photo frame is generally man-made assembly, temporarily without automatic assemble method.Man-made assembly efficiency is low, and human cost is high, and
Photo frame supplied materials has volatile flavor, the infringement for having different Chengdu to human body.
The content of the invention
The invention provides a kind of method and system of photo frame automatic assembling, the efficiency that man-made assembly brings is solved low
And the shortcomings of employment high cost.
The invention provides a kind of method of photo frame automatic assembling, including:
Photo frame framework is from photo frame blanking barrel let-down on servo belt conveyor line;
Card is transported to by conveyer belt and dials loose position, dial loose device by card pushes certain position by card;
Photograph placement location is delivered to, photograph is put into by placing photo device;
Placement back of photo-frame position is delivered to, after being put into photo frame through backboard blanking barrel device;
Card is pushed into certain position by card tightening device, backboard is buckled;
Rewinding position is delivered to, finished product is collected by photo frame stack cylinder.
The photo frame framework includes from photo frame blanking barrel let-down on servo belt conveyor line:
Bind 4 buckles in advance on the four edges frame for be provided with advance glass plate photo frame, photo frame is then placed on photo frame and is fallen
In barrel, photo frame is held by the symmetrical electromagnet in photo frame blanking barrel both sides, the electromagnet is with rotating mechanism and bias
Square pallet, the square pallet holds photo frame and is rotated by 90 ° let-down on servo belt transmission line.
Described to be transported to the loose position of card group by conveyer belt, card is pushed into certain position by card group loose device includes:
With small stair that is equal with photo frame size or being slightly larger than above conveyer belt, photo frame falls in small stair every time
It is interior;When photo frame falls in conveyer belt small stair, electric eye device checks whether rest materials are normal, if rest materials are normal, pass
Band is sent to move;Whole flow process has the distance between 6 stations, each station equal, by Serve Motor Control conveyer belt, often
A station is only walked in secondary motion.
It is described to be delivered to placement back of photo-frame position, include after being put into photo frame through backboard blanking barrel device:
There is paging mechanism in placing photo device, a photo is separated every time, photo let-down is then held by sucker
In phase inframe.
It is described to be delivered to placement back of photo-frame position, include after being put into photo frame through backboard blanking barrel device:
Backboard blanking barrel has 3 electromagnet, and inwall is surveyed has 2 symmetrical electromagnet to hold backboard, the electromagnet of centre
Effect is held backboard and is fallen in phase inframe.
Described that card is pushed into certain position by card tightening device, backboard is buckled to be included:
Dead man and photo frame frame side movement in vertical direction in card tightening device, photographic region is put into by buckle, and be locked the back of the body
Plate.
Described to be delivered to rewinding position, being collected finished product by photo frame stack cylinder includes:
The folded material tube inner wall side of photo frame is equipped with 2 symmetrical one-way mechanisms with stopper and pallet, when photo frame is sent to
During photo frame stack cylinder station, the electromagnet under charging tray is held photo frame and is gone up in stack cylinder, and at the same time, one-way mechanism is past
Outer motion, enables photo frame successfully to go up in stack cylinder;When electromagnet declines, one-way mechanism inward movement holds photo frame.
Accordingly, present invention also offers a kind of system of photo frame automatic assembling, including:
Photo frame blanking barrel, for by photo frame framework let-down in servo belt transmission line;
Servo belt transmission line, loose position is dialled to subsequent work stations for photo frame framework to be transported into card, completes photo frame
Assembling process;
Card dials loose device, and the card dialled for will be delivered to card on the photo frame framework of loose position pushes certain position;
Placing photo device, for being put into photograph;
Backboard blanking barrel, for being put into back of photo-frame;
Card fixing device, for card to be pushed into certain position, backboard is buckled;
Photo frame stack cylinder, for finished product to be collected.
Photo frame assembles scheme automatically in the present invention, can effectively improve efficiency, such as design efficiency is 3/minute, can
Twice is improved with than/minute of man-made assembly 1, labor cost is reduced.Photo frame supplied materials has volatile flavor, has not to human body
With the infringement of degree, automatic assembling scheme advantageously reduces the injury to human body.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the method flow diagram of the photo frame automatic assembling in the embodiment of the present invention;
Fig. 2 is the photo frame blanking barrel structural representation in the embodiment of the present invention;
Fig. 3 is the servo belt transmission line structural representation in the embodiment of the present invention;
Fig. 4 is that the card in the embodiment of the present invention pulls out loose apparatus structure schematic diagram;
Fig. 5 is the placing photo apparatus structure schematic diagram in the embodiment of the present invention;
Fig. 6 is backboard blanking barrel and card tightening device structural representation in the embodiment of the present invention;
Fig. 7 is the photo frame stack barrel structure schematic diagram in the embodiment of the present invention;
Fig. 8 is the system structure diagram of the photo frame automatic assembling in the embodiment of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is all other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Photo frame critical piece includes photo frame framework (band glass plate and back card), photograph, backboard.Photo frame supplied materials is photo frame
Framework (band glass plate and buckle), photograph, backboard.Photo frame framework is transported to card and dials loose position by conveyer belt, and pine is dialled by card
Card is pushed certain position by device;Photograph placement location is then sent to, photograph is put into by placing photo device;Then it is defeated
Placement back of photo-frame position is delivered to, after being put into photo frame through backboard blanking barrel device, then card one is pushed by card tightening device
Positioning is put, and backboard is buckled;Rewinding position is finally delivered to, finished product is collected by photo frame stack cylinder.
Fig. 1 shows the method flow diagram of the photo frame automatic assembling in the embodiment of the present invention, including as follows:
S101, photo frame framework are from photo frame blanking barrel let-down on servo belt conveyor line;
Fig. 2 shows photo frame blanking barrel structural representation, and glass plate is by being manually pre-installed in phase inframe, and photo frame
4 buckles are bound on 4 frames in advance, then by manually photo frame is placed in photo frame blanking barrel, there is symmetrical electricity on 2 sides of barrel inner side
Magnet holds photo frame, and square pallet of the electromagnet under charging tray with rotating mechanism and bias, pallet holds photo frame rotation 90
Degree let-down is on servo belt conveyor line, and pallet has the friction prevented between 2 photo frames.
S102, card is transported to by conveyer belt dials loose position, dial loose device by card pushes certain position by card;
Fig. 3 shows servo belt transmission line structural representation, and the photo frame completes a series of assembly workings on the conveyor line.
With small stair that is equal with photo frame size or being slightly larger than above conveyer belt, photo frame falls in small stair every time;Work as phase
Frame falls in conveyer belt small stair, and electromagnet has now separated it with the photo frame in blanking barrel above, and electric eye device is checked
Whether rest materials are normal, i.e., the materials handling success on each station, if rest materials are normal, conveyer belt;Entirely
Flow has the distance between 6 stations, each station equal, and by Serve Motor Control conveyer belt, motion every time only walks one
Individual station, 6 stations correspond to fall frame, and card pulls out pine, photograph and enters frame, backboard and enters that frame, card are linked closely and finished product is collected etc..
Fig. 4 shows that card pulls out loose apparatus structure schematic diagram, and dead man, along moving, makes buckle leave phase along photo frame inner side edge
Frame puts photographic region.Under normal circumstances, it is the state that photo frame puts photographic region that has been moved off when being buckled in pre- bookbinding.
S103, photograph placement location is delivered to, photograph is put into by placing photo device;
Fig. 5 shows placing photo apparatus structure schematic diagram, there is paging mechanism in placing photo device, and one is separated every time
Photo is opened, photo let-down is then held in phase inframe by sucker.4th station (i.e. placing photo device station and backboard blanking
Between cylinder station) it is to avoid area, effect is to prevent the interference between placing photo device station and backboard blanking barrel station.
S104, placement back of photo-frame position is delivered to, after being put into photo frame through backboard blanking barrel device;
Fig. 6 shows backboard blanking barrel and card tightening device structural representation, and the backboard blanking barrel has 3 electromagnet,
Inwall is surveyed has 2 symmetrical electromagnet to hold backboard, and the effect of the 3rd (centre) electromagnet is to hold backboard to fall in photo frame
It is interior.Then, the dead man in card tightening device and photo frame frame side movement in vertical direction, photographic region is put into by buckle, and be locked the back of the body
Plate.S105, card is pushed into certain position by card tightening device, backboard is buckled;
S106, rewinding position is delivered to, is collected finished product by photo frame stack cylinder
Fig. 7 shows photo frame stack barrel structure schematic diagram, and the folded material tube inner wall side of photo frame is symmetrical with stopper equipped with 2
With the one-way mechanism of pallet.When photo frame is sent to photo frame stack cylinder station, the electromagnet under charging tray is held photo frame and is gone up
To in stack cylinder, at the same time, one-way mechanism outward movment enables photo frame successfully to go up in stack cylinder;When under electromagnet
During drop, one-way mechanism inward movement holds photo frame.Finally, by artificial rewinding.
Fig. 8 shows the system structure diagram of the photo frame automatic assembling in present invention implementation, and the system includes:
Photo frame blanking barrel, for by photo frame framework let-down in servo belt transmission line;
Servo belt transmission line, loose position is dialled to subsequent work stations for photo frame framework to be transported into card, completes photo frame
Assembling process;
Card dials loose device, and the card dialled for will be delivered to card on the photo frame framework of loose position pushes certain position;
Placing photo device, for being put into photograph;
Backboard blanking barrel, for being put into back of photo-frame;
Card fixing device, for card to be pushed into certain position, backboard is buckled;
Photo frame stack cylinder, for finished product to be collected.
To sum up, photo frame involved in the present invention assembles scheme automatically, and design efficiency is 3/minute, than man-made assembly 1/
Minute improves twice, reduces labor cost.Photo frame supplied materials has volatile flavor, there is different degrees of infringement to human body, from
Dynamicization assembling scheme advantageously reduces the injury to human body.
One of ordinary skill in the art will appreciate that all or part of step in the various methods of above-described embodiment is can
Completed with instructing the hardware of correlation by program, the program can be stored in computer-readable recording medium, storage is situated between
Matter can include:Read-only storage (ROM, Read Only Memory), random access memory (RAM, Random Access
Memory), disk or CD etc..
The method and system of the photo frame automatic assembling for being provided the embodiment of the present invention above are described in detail, this
Apply specific case in text to be set forth principle of the invention and implementation method, the explanation of above example is only intended to
Help understands the method for the present invention and its core concept;Simultaneously for those of ordinary skill in the art, according to think of of the invention
Think, will change in specific embodiments and applications, in sum, it is right that this specification content should not be construed as
Limitation of the invention.