CN106735780A - The joint design and welding method of a kind of tube butt welding - Google Patents
The joint design and welding method of a kind of tube butt welding Download PDFInfo
- Publication number
- CN106735780A CN106735780A CN201710037614.0A CN201710037614A CN106735780A CN 106735780 A CN106735780 A CN 106735780A CN 201710037614 A CN201710037614 A CN 201710037614A CN 106735780 A CN106735780 A CN 106735780A
- Authority
- CN
- China
- Prior art keywords
- root face
- welding
- convex
- spill
- melting ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Abstract
The joint design and welding method of a kind of tube butt welding, respectively convex root face and spill root face are processed in two adapters for needing welding, and process melting ring, melting ring is placed between two adapter end faces, it is mutually matched the convex root face in two adapters and spill root face position, using melting ring as packing material, automatic heliarc welding is carried out, complete the all-position welding of adapter.Present invention reduces unfitness of butt joint during assembling, make joint convex, the outer recessed stability for meeting design requirement, improve welding quality and welding.
Description
Technical field
The present invention relates to the joint design and welding method of a kind of tube butt welding.
Background technology
The tube wall of temperature gas cooled reactor steam generator heat exchanger tube is thicker, and butt welding requirement is higher, pipe assembling unfitness of butt joint, weldering
Inwall bulge quantity, outer wall amount of recess should be less than certain value afterwards.Further, since actual welding locus is smaller, heat exchanger tube
Between minimum range there was only 40mm, according to landfilling area, because space is smaller between partial tube the wire feeder can be caused cannot to arrive
Reach, it is difficult to realize welding;Serve as packing material with reference to automatic heliarc Welding according to melting ring, although all positon can be realized
Welding, but it is difficult to ensure that assembling unfitness of butt joint and convex, outer recessed requirement.
The content of the invention
The present invention provides the joint design and welding method of a kind of tube butt welding, reduces unfitness of butt joint during assembling, makes
Joint convex, the outer recessed stability for meeting design requirement, improve welding quality and welding.
In order to achieve the above object, the present invention provides a kind of joint design of tube butt welding, comprising:First is arranged on to connect
The convex root face of pipe end, the spill root face and melting ring that are arranged on the second adapter end.
Described convex root face is arranged on end face and the inwall junction at the first adapter end, and described spill root face is arranged on
The end face at the second adapter end and inwall junction.
The height of described convex root face is equal to the thickness of melting ring and the depth sum of spill root face, the thickness of convex root face
Thickness of the degree equal to spill root face.
The internal diameter of described melting ring is equal to the external diameter of convex root face, the external diameter of the external diameter more than adapter of melting ring.
The present invention also provides a kind of method of tube butt welding, comprises the steps of:
Step S1, respectively processing convex root face and spill root face in two adapters for need welding, and melting ring is processed,
The size of convex root face, spill root face and melting ring is mutually matched;
Step S2, melting ring is placed between two adapter end faces, makes convex root faces and spill in two adapters blunt
Side position is mutually matched;
Step S3, using melting ring as packing material, carry out automatic heliarc welding, complete the all-position welding of adapter.
The present invention processes convex root face and spill root face respectively in adapter end face, and using the technique of addition melting ring, drop
Unfitness of butt joint during low assembling, makes joint convex, evagination meet design requirement, improves the stabilization of welding quality and welding
Property.
Brief description of the drawings
Fig. 1 is the joint design schematic diagram of the tube butt welding that the present invention is provided.
Fig. 2 is the structural representation of convex root face.
Fig. 3 is the structural representation of spill root face.
Fig. 4 is the structural representation of melting ring.
Fig. 5 is the partial schematic diagram of tube butt welding.
Specific embodiment
Below according to Fig. 1~Fig. 5, presently preferred embodiments of the present invention is illustrated.
As shown in figure 1, the present invention provides a kind of joint design of tube butt welding, comprising:It is arranged on the first adapter end 11
On convex root face 1, the spill root face 2 and melting ring 3 (as shown in Figure 4) that are arranged on the second adapter end 22.
As depicted in figs. 1 and 2, described convex root face 1 is arranged on end face and the inwall junction at the first adapter end 11.Such as
Shown in Fig. 1 and Fig. 3, described spill root face 2 is arranged on end face and the inwall junction at the second adapter end 22.
As shown in figure 5, the height H1 of described convex root face 1 is equal to the thickness H3 of melting ring 3 and the depth of spill root face 2
H2 sums, the thickness of convex root face 1 is equal to the thickness of spill root face 2, the height of convex root face 1, the thickness of spill root face 2 and molten
The depth for changing ring 3 is to actual welding material and related from welding parameter.The internal diameter of melting ring 3 is equal to the external diameter of convex root face 1,
The external diameter of melting ring 3 depending on the outside dimension visual fusion ring thickness and welding parameter of melting ring 3, is taken over more than the external diameter of adapter
Outside dimension do not limit, as long as less than welding head clamp diameter, 1~5mm of adapter wall thickness.
The present invention also provides a kind of tube butt welding method, comprises the steps of:
Step S1, respectively processing convex root face 1 and spill root face 2 in two adapters for need welding, and process fusing
Ring 3, the size of convex root face 1, spill root face 2 and melting ring 3 is mutually matched;
The height of described convex root face 1 is equal to the thickness of melting ring 3 and the depth sum of spill root face 2, convex root face 1
Thickness be equal to the thickness of spill root face 2, the internal diameter of melting ring 3 is equal to the external diameter of convex root face 1, and the external diameter of melting ring 3 is more than
The external diameter of adapter;
Step S2, melting ring 3 is placed between two adapter end faces, makes the convex root faces 1 and spill in two adapters
The position of root face 2 is mutually matched;
Step S3, using melting ring 3 as packing material, carry out automatic heliarc welding, complete the all-position welding of adapter.
In the present embodiment, automatic helium is carried out using the steam generator pipe butt welding closed welding head of special L-type
Arc welding, back is protected using argon gas, and core is protected using helium, position is taken in whole welding process and is maintained static, and is welded
Rifle is rotated around adapter, and tungsten electrode is rotated, and welding head is clamped on pipe, the welding of 2G positions.
Compared to landfilling area, the present invention can realize the all-position welding of steam generator heat-transfer pipe, right in welding process
The requirement in space is smaller, and weldquality meets related request after butt welding, compared to the mode for only adding melting ring, this hair
Bright unfitness of butt joint when can utilize convex root face and the reduction assembling of spill root face, make joint convex, it is outer it is recessed meet design requirement, and
And melting ring can play fixation in assembling using convex root face and spill root face, can further improve welding quality and
The stability of welding.
Although present disclosure is discussed in detail by above preferred embodiment, but it should be appreciated that above-mentioned
Description is not considered as limitation of the present invention.After those skilled in the art have read the above, for of the invention
Various modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (5)
1. a kind of joint design of tube butt welding, it is characterised in that include:It is arranged on the first adapter end(11)Convex root face
(1), be arranged on the second adapter end(22)Spill root face(2)And melting ring(3).
2. the joint design of tube butt welding as claimed in claim 1, it is characterised in that described convex root face(1)Set
End is taken over first(11)End face and inwall junction, described spill root face(2)It is arranged on the second adapter end(22)End
Face and inwall junction.
3. the joint design of tube butt welding as claimed in claim 2, it is characterised in that described convex root face(1)Height
Degree is equal to melting ring(3)Thickness and spill root face(2)Depth sum, convex root face(1)Thickness be equal to spill root face(2)
Thickness.
4. the joint design of tube butt welding as claimed in claim 3, it is characterised in that described melting ring(3)Internal diameter
Equal to convex root face(1)External diameter, melting ring(3)External diameter more than adapter external diameter.
5. the pipe docking that a kind of joint design of tube butt welding using as described in any one in claim 1-4 is carried out
Soldering method, it is characterised in that comprise the steps of:
Step S1, respectively the processing convex root face in two adapters for need welding(1)With spill root face(2), and process fusing
Ring(3), convex root face(1), spill root face(2)And melting ring(3)Size be mutually matched;
Step S2, by melting ring(3)It is placed between two adapter end faces, makes the convex root face in two adapters(1)And spill
Root face(2)Position is mutually matched;
Step S3, with melting ring(3)As packing material, automatic heliarc welding is carried out, complete the all-position welding of adapter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710037614.0A CN106735780B (en) | 2017-01-18 | 2017-01-18 | A kind of joint structure and welding method of tube butt welding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710037614.0A CN106735780B (en) | 2017-01-18 | 2017-01-18 | A kind of joint structure and welding method of tube butt welding |
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CN106735780A true CN106735780A (en) | 2017-05-31 |
CN106735780B CN106735780B (en) | 2019-10-22 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110043485A (en) * | 2019-05-16 | 2019-07-23 | 江苏博联硕焊接技术有限公司 | A kind of turbo-molecular pump rotor and its diffusion welding method |
CN110576289A (en) * | 2019-09-26 | 2019-12-17 | 上海电气核电设备有限公司 | Clamping tool for improving forming quality of butt weld of heat exchange tube and welding process thereof |
CN111842936A (en) * | 2020-07-22 | 2020-10-30 | 哈电集团(秦皇岛)重型装备有限公司 | Automatic welding method for small-diameter pipe and corresponding welding ring processing and clamping device |
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EP0095976A1 (en) * | 1982-05-26 | 1983-12-07 | Framatome | Welding process for two elements |
JPS6092077A (en) * | 1983-10-24 | 1985-05-23 | Seo Koatsu Kogyo Kk | Welding method of butted part of pipe |
JP2000158131A (en) * | 1998-11-30 | 2000-06-13 | Tokai Rubber Ind Ltd | Butt welding coupling structure |
CN201950378U (en) * | 2011-01-12 | 2011-08-31 | 哈电集团(秦皇岛)重型装备有限公司 | Melting ring for butt welding of dissimilar steel heat exchange tube |
CN102363236A (en) * | 2011-10-08 | 2012-02-29 | 阮继成 | Metal pipe fitting welding method and metal pipe fitting welding component |
CN103170768A (en) * | 2011-12-21 | 2013-06-26 | 哈电集团(秦皇岛)重型装备有限公司 | Small-caliber straight pipe butt welding device |
CN105081622A (en) * | 2015-09-14 | 2015-11-25 | 沈阳飞机工业(集团)有限公司 | Method for manufacturing and pre-installing brazing filler material ring |
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2017
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EP0095976A1 (en) * | 1982-05-26 | 1983-12-07 | Framatome | Welding process for two elements |
JPS6092077A (en) * | 1983-10-24 | 1985-05-23 | Seo Koatsu Kogyo Kk | Welding method of butted part of pipe |
JP2000158131A (en) * | 1998-11-30 | 2000-06-13 | Tokai Rubber Ind Ltd | Butt welding coupling structure |
CN201950378U (en) * | 2011-01-12 | 2011-08-31 | 哈电集团(秦皇岛)重型装备有限公司 | Melting ring for butt welding of dissimilar steel heat exchange tube |
CN102363236A (en) * | 2011-10-08 | 2012-02-29 | 阮继成 | Metal pipe fitting welding method and metal pipe fitting welding component |
CN103170768A (en) * | 2011-12-21 | 2013-06-26 | 哈电集团(秦皇岛)重型装备有限公司 | Small-caliber straight pipe butt welding device |
CN105081622A (en) * | 2015-09-14 | 2015-11-25 | 沈阳飞机工业(集团)有限公司 | Method for manufacturing and pre-installing brazing filler material ring |
CN105195913A (en) * | 2015-10-20 | 2015-12-30 | 苏州热工研究院有限公司 | On-site pipeline narrow gap welding groove structure and assembly method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110043485A (en) * | 2019-05-16 | 2019-07-23 | 江苏博联硕焊接技术有限公司 | A kind of turbo-molecular pump rotor and its diffusion welding method |
CN110576289A (en) * | 2019-09-26 | 2019-12-17 | 上海电气核电设备有限公司 | Clamping tool for improving forming quality of butt weld of heat exchange tube and welding process thereof |
CN111842936A (en) * | 2020-07-22 | 2020-10-30 | 哈电集团(秦皇岛)重型装备有限公司 | Automatic welding method for small-diameter pipe and corresponding welding ring processing and clamping device |
CN111842936B (en) * | 2020-07-22 | 2022-04-22 | 哈电集团(秦皇岛)重型装备有限公司 | Automatic welding method for small-diameter pipe and corresponding welding ring processing and clamping device |
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CN106735780B (en) | 2019-10-22 |
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