CN204913086U - A three-expansion copper brazing joint butt joint pipe - Google Patents
A three-expansion copper brazing joint butt joint pipe Download PDFInfo
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- CN204913086U CN204913086U CN201520578422.7U CN201520578422U CN204913086U CN 204913086 U CN204913086 U CN 204913086U CN 201520578422 U CN201520578422 U CN 201520578422U CN 204913086 U CN204913086 U CN 204913086U
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- 210000001503 joint Anatomy 0.000 title claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 30
- 229910052802 copper Inorganic materials 0.000 title claims description 30
- 239000010949 copper Substances 0.000 title claims description 30
- 238000005219 brazing Methods 0.000 title claims description 20
- 239000002184 metal Substances 0.000 claims abstract description 47
- 229910052751 metal Inorganic materials 0.000 claims abstract description 47
- 238000003466 welding Methods 0.000 claims abstract description 37
- 230000004907 flux Effects 0.000 claims abstract description 24
- 229910000679 solder Inorganic materials 0.000 claims description 21
- 230000002265 prevention Effects 0.000 claims description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000010953 base metal Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及钎焊技术领域,更具体地说,是涉及一种三胀铜纤焊口对接管。The utility model relates to the technical field of brazing, in particular to a three-expanded copper fiber butt joint pipe.
背景技术Background technique
钎焊是采用比母材熔点低的金属材料作钎料,将焊件和钎料加热到高于钎料熔点,低于母材熔化温度,利用液态钎料润湿母材,填充接头间隙并与母材相互扩散实现连接焊件的方法。钎焊变形小,接头光滑美观,适合于焊接精密、复杂和由不同材料组成的构件,如蜂窝结构板、透平叶片、硬质合金刀具和印刷电路板等。钎焊前对工件必须进行细致加工和严格清洗,除去油污和过厚的氧化膜,保证接口装配间隙。Brazing is to use a metal material with a lower melting point than the base metal as the solder, heat the weldment and the solder to a temperature higher than the melting point of the solder and lower than the melting temperature of the base metal, use liquid solder to wet the base metal, fill the gap between the joints and The method of interdiffusion with the base metal to realize the connection of the weldment. The brazing deformation is small, and the joint is smooth and beautiful. It is suitable for welding precision, complex and components composed of different materials, such as honeycomb structure plates, turbine blades, hard alloy tools and printed circuit boards. Before brazing, the workpiece must be carefully processed and strictly cleaned to remove oil stains and excessively thick oxide films to ensure the assembly clearance of the interface.
传统是使用单胀铜钎焊口实现两段铜管的对接焊接,当直径较大的铜管对接时,会出现如下问题:大直径铜管焊接时火焰难以均匀,铜管受热不均,焊料流动性因而不均,由于管间焊接缝隙小,火焰强的地方焊料易局部外流,而加大整个焊接铜管间隙,则浪费焊料。Traditionally, the butt welding of two sections of copper tubes is realized by using a single-expansion copper brazing joint. When the copper tubes with larger diameters are butt-jointed, the following problems will occur: the flame is difficult to be uniform during welding of large-diameter copper tubes, the copper tubes are heated unevenly, and the solder Therefore, the fluidity is uneven. Due to the small welding gap between the tubes, the solder is easy to flow out locally in the place where the flame is strong, and the solder is wasted if the gap between the entire welded copper tubes is increased.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种可减少焊料外流及焊料浪费,焊接牢固,品质均匀,降低对焊接操作者熟练程度的要求的三胀铜钎焊接口对接管。The purpose of this utility model is to overcome the above-mentioned defects in the prior art, and provide a three-bulge copper brazing joint butt joint pipe that can reduce solder outflow and solder waste, has firm welding, uniform quality, and reduces the requirements for the proficiency of welding operators. .
为实现上述目的,本实用新型提供的技术方案如下:提供一种三胀铜钎焊接口对接管,包括相互对接的第一金属管和第二金属管,所述第一金属管的一端设有胀口部,该胀口部的直径大于所述第二金属管的直径,所述第二金属管插入所述胀口部形成焊接口,所述胀口部包括直径不同的定位段、焊剂填充段和防溢段,所述第二金属管的焊接端插入所述定位段中定位,焊料从所述焊接口进入焊剂填充段使所述第一金属管、第二金属管焊接固定,所述防溢段可防止焊料外溢。In order to achieve the above purpose, the technical solution provided by the utility model is as follows: provide a three-expansion copper brazing joint butt joint pipe, including a first metal pipe and a second metal pipe that are butted with each other, and one end of the first metal pipe is provided with A bulging part, the diameter of which is larger than the diameter of the second metal tube, the second metal tube is inserted into the bulging part to form a welding joint, and the bulging part includes positioning sections with different diameters, flux filling Section and anti-overflow section, the welding end of the second metal pipe is inserted into the positioning section for positioning, and the solder enters the flux filling section from the welding port to weld and fix the first metal pipe and the second metal pipe. Anti-spill section prevents solder from spilling.
作为优选的,在上述技术方案中,所述第二金属管的焊接端插入定位段中定位并使所述第一金属管、第二金属管的中心线位于同一直线上。Preferably, in the above technical solution, the welding end of the second metal pipe is inserted into the positioning section for positioning so that the centerlines of the first metal pipe and the second metal pipe are on the same straight line.
作为优选的,在上述技术方案中,所述定位段、焊剂填充段和防溢段为一次成型。As a preference, in the above technical solution, the positioning section, the flux filling section and the anti-overflow section are molded at one time.
作为优选的,在上述技术方案中,所述定位段、焊剂填充段、防溢段的直径为依次递增。Preferably, in the above technical solution, the diameters of the positioning section, the flux filling section, and the overflow prevention section are sequentially increased.
其中,所述第一金属管和第二金属管均为直径20mm以上的铜管。Wherein, both the first metal pipe and the second metal pipe are copper pipes with a diameter of more than 20 mm.
与现有技术相比,本实用新型的有益效果在于:本实用新型一种三胀铜钎焊接口对接管,在对铜管进行胀口时,不再胀成一个直径的胀口部,而是胀成三种直径一次递增的定位段、焊剂填充段和防溢段,另一铜管的焊接端插入定位段中定位再进行焊接,减少对焊接操作者熟练程度的要求,保证了两段铜管的中心线能位于同一直线上,焊接更牢固,品质更均匀,所述防溢段可防止焊料外溢,确保了焊剂填充段能充分焊接,并减少了焊料外流及焊料的浪费。Compared with the prior art, the beneficial effect of the utility model is that: a three-expanded copper brazing joint butt joint of the utility model, when the copper tube is expanded, it no longer expands into a diameter of the expansion part, but It is expanded into three kinds of positioning section, flux filling section and anti-overflow section with increasing diameter at one time. The welding end of the other copper tube is inserted into the positioning section for positioning and then welding, which reduces the requirements for the proficiency of welding operators and ensures two sections The center line of the copper pipe can be located on the same straight line, the welding is stronger and the quality is more uniform. The anti-overflow section can prevent the solder from overflowing, ensure that the flux filling section can be fully welded, and reduce the outflow of solder and the waste of solder.
下面结合附图和实施例对本实用新型所述的一种三胀铜钎焊接口对接管作进一步说明。The three-expansion copper brazing joint butt joint described in the utility model will be further described below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本实用新型所述的一种三胀铜钎焊接口对接管的结构示意图。Fig. 1 is a structural schematic diagram of a three-expansion copper brazing joint butt joint described in the utility model.
具体实施方式Detailed ways
以下是本实用新型所述的一种三胀铜钎焊接口对接管的最佳实例,并不因此限定本实用新型的保护范围。The following is the best example of a three-expansion copper brazing joint butt joint described in the utility model, which does not limit the protection scope of the utility model.
请参阅图1,图中示出了一种三胀铜钎焊接口对接管,包括相互对接的第一金属管1和第二金属管2,所述第一金属管1的一端设有胀口部3,该胀口部3的直径大于所述第二金属管2的直径,所述第二金属管2插入所述胀口部3形成焊接口4,所述胀口部3包括直径不同的定位段31、焊剂填充段32和防溢段33,所述第二金属管2的焊接端插入所述定位段31中定位,焊料从所述焊接口4均匀进入焊剂填充段32使所述第一金属管1、第二金属管2焊接固定,所述防溢段33可防止焊料外溢,确保了焊剂填充段32焊料充足。Please refer to Figure 1, which shows a three-expansion copper brazing joint butt joint, including a first metal tube 1 and a second metal tube 2 that are butted with each other, and one end of the first metal tube 1 is provided with an expansion port part 3, the diameter of the bulging part 3 is larger than the diameter of the second metal tube 2, the second metal tube 2 is inserted into the bulging part 3 to form a welding port 4, and the bulging part 3 includes different diameters The positioning section 31, the flux filling section 32 and the overflow prevention section 33, the welding end of the second metal pipe 2 is inserted into the positioning section 31 for positioning, and the solder enters the flux filling section 32 from the welding port 4 evenly so that the first The first metal pipe 1 and the second metal pipe 2 are welded and fixed, and the anti-overflow section 33 can prevent the solder from overflowing, ensuring sufficient solder in the flux filling section 32 .
在本实施例中,所述第一金属管1和第二金属管2均为直径20mm以上的铜管。In this embodiment, both the first metal pipe 1 and the second metal pipe 2 are copper pipes with a diameter of more than 20 mm.
实施时,所述第二金属管2的焊接端插入定位段31中定位并确保所述第一金属管1、第二金属管2的中心线位于同一直线上。保证了焊剂填充段能充分焊接,焊接更牢固,品质更均匀,减少了对焊接操作者熟练程度的要求,所述防溢段33可减少焊料外流及焊料的浪费。During implementation, the welding end of the second metal pipe 2 is inserted into the positioning section 31 for positioning and ensures that the centerlines of the first metal pipe 1 and the second metal pipe 2 are on the same straight line. It ensures that the flux filling section can be fully welded, the welding is firmer, and the quality is more uniform, and the requirement for the proficiency of the welding operator is reduced. The anti-overflow section 33 can reduce the outflow of solder and the waste of solder.
本实用新型采用三胀铜钎焊接口相对于传统单胀铜钎焊接口生产成本并无增加,通过胀管模具头的改进,所述定位段31、焊剂填充段32和防溢段33仍为一次成型,该定位段31、焊剂填充段32、防溢段33的直径为依次递增。Compared with the traditional single-expansion copper brazing joint, the utility model does not increase the production cost of the three-expansion copper brazing joint. Through the improvement of the expansion tube die head, the positioning section 31, the flux filling section 32 and the overflow prevention section 33 are still Once formed, the diameters of the positioning section 31, the flux filling section 32, and the anti-overflow section 33 increase sequentially.
较佳的,请再参阅图1,根据铜管的直径,所述防溢段33的间隙为0.1d~0.15d,所述胀口部3的长度为1.1d,所述定位段31、焊剂填充段32的总长度等于铜管的直径。Preferably, please refer to Fig. 1 again, according to the diameter of the copper pipe, the gap of the anti-overflow section 33 is 0.1d to 0.15d, the length of the expansion part 3 is 1.1d, the positioning section 31, flux The total length of the filling section 32 is equal to the diameter of the copper tube.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (5)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105583541A (en) * | 2016-01-26 | 2016-05-18 | 南京西百客汽车空调有限公司 | Welding process of two-device piping |
CN107838511A (en) * | 2017-10-09 | 2018-03-27 | 曹银生 | A kind of copper pipe fast-connection pipeline and its Joining Technology |
CN112658421A (en) * | 2020-12-14 | 2021-04-16 | 湖南开益制冷设备有限公司 | Welding method and welding assembly for refrigeration copper pipe |
-
2015
- 2015-08-03 CN CN201520578422.7U patent/CN204913086U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105583541A (en) * | 2016-01-26 | 2016-05-18 | 南京西百客汽车空调有限公司 | Welding process of two-device piping |
CN107838511A (en) * | 2017-10-09 | 2018-03-27 | 曹银生 | A kind of copper pipe fast-connection pipeline and its Joining Technology |
CN112658421A (en) * | 2020-12-14 | 2021-04-16 | 湖南开益制冷设备有限公司 | Welding method and welding assembly for refrigeration copper pipe |
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