Compressor liquid storage device air intake duct and comprise the reservoir of this air intake duct
Technical field
The present invention relates to field of air conditioning, particularly a kind of air intake duct of air condition compressor reservoir.
Background technology
As shown in Figure 1 and Figure 2, existing air condition compressor reservoir generally comprises housing 13, filter screen 24, air inlet pipe 35, air intake duct 6 ' etc. with steel plate portion.Air intake duct is made up of an air suction inner pipe (straight tube) and an air suction outer tube (bend pipe) usually, reservoir 2 is communicated with compressor 1, but in some type, sometimes double suction air pipe structure is needed, now generally adopt two independently air intake ducts 6 ', two independently air intake duct 6 ' need increase by fixed head both to be fixed, and reservoir lower cover is required to be plane, greatly declines than spherical reservoir lower cover voltage endurance capability during single suction air pipe structure.Such structure is more complicated when organizing vertical reservoir, and material cost also increases, and properties of product are also comparatively difficult to ensure card.
For solving this problem, someone consider by two independently air intake duct be integrated into one by welding, form the air intake duct of a similar F shape.But owing to being welded by flame welding with compressor when subsequent inspiration pipe, high welding temperature can be transmitted to the welding position melting that air intake duct makes air intake duct self, and serious words even leak case can occur.
Summary of the invention
For solving the problem, the object of this invention is to provide a kind of compressor liquid storage device air intake duct, its cost is lower, is easy to follow-up assembling, and security reliability is high.
The object of the present invention is achieved like this: a kind of compressor liquid storage device air intake duct, for F type, it is characterized in that: described air intake duct is made up of an iron or stainless steel air suction inner pipe and the copper air suction outer tube with two output branch roads, copper air suction outer tube and iron or stainless steel air suction inner pipe are welded and fixed, and the welding bead melt temperature of air intake duct self is greater than the follow-up welding temperature more than 50 DEG C with compressor of air intake duct.
The welding bead melt temperature of described air intake duct self is not less than 920 DEG C.
Described welding bead by adopt strong solder, red copper solder or nickel content be more than 8% Nickel Matrix Solder is formed through welding, or do not adopt solder, the crystalline solid that the both sides port to be welded by direct melting also makes motlten metal be formed to mix and being formed.
The second output branch road being positioned at below of described copper air suction outer tube is bend pipe, by being welded and fixed after docking with the air suction inner pipe mouth of pipe or being socketed, described the first output branch road being positioned at top is straight tube, is welded and fixed with air suction inner pipe or the second sidewall opening exporting branch road; Or first exports branch road and second exports branch road one-body molded formation copper air suction outer tube, by being welded and fixed after copper air suction outer tube docks with the air suction inner pipe mouth of pipe or is socketed.
Described air suction inner pipe or second exports the sidewall opening outward flanging of branch road, and first exports branch road docks with sidewall opening or is socketed.
The second described output branch road and the air suction inner pipe mouth of pipe are socketed, or the first sidewall opening exporting branch road and air suction inner pipe is socketed, or integrated copper air suction outer tube and the air suction inner pipe mouth of pipe are when being socketed, the monolateral gap of socket place adopts joint filling to weld when 0.2 ~ 0.4mm, monolateral gap adopts capillary to weld when 0.05 ~ 0.20mm.
Described air suction inner pipe is made up of an iron leg or stainless steel tube, or is welded and fixed by two iron legs or stainless steel tube and forms, or is welded and fixed by an iron leg Guan Yuyi section stainless steel tube and forms.
Described copper air suction outer tube first exports branch road, second, and to export that one end mouth of pipe that branch road and compressor fix mutually concordant, and error is within the scope of ± 1mm.
Described welding is carried out under a shielding gas, and protective gas is inert gas or reducing gas; Welding adopts flame welding, arc welding, electron beam welding, laser weld or ratio-frequency welding.
Comprise the reservoir of above-mentioned air intake duct.
Air intake duct of the present invention forms double suction air pipe structure by being arranged to F type, make reservoir group vertical simple, cost declines, to be welded with compressor by copper air suction outer tube and be communicated with, welding bead melt temperature due to air intake duct self is greater than the follow-up temperature of welding with compressor of air intake duct, therefore ensure that the safety and reliability of air intake duct, prevent welding must adopt flame welding and produce high temperature and be transmitted to the welding bead that copper air suction outer tube welds with iron or stainless steel air suction inner pipe and cause its melting to be leaked gas due to copper air suction outer tube and compressor.
Accompanying drawing explanation
Fig. 1 has the compressor of double suction tracheae and the assembly drawing of reservoir in prior art;
Fig. 2 is the structure chart of the reservoir in prior art with double suction tracheae;
Fig. 3 is the structural representation of embodiments of the invention 1;
Fig. 4 is the structural representation of embodiments of the invention 2;
Fig. 5 is the structural representation of embodiments of the invention 3;
Fig. 6 is the structural representation of embodiments of the invention 4.
Detailed description of the invention
The present invention is a kind of compressor liquid storage device air intake duct 6, this air intake duct 6 is F type, be made up of an iron or stainless steel air suction inner pipe 61 and the copper air suction outer tube 62 with two output branch roads 621,622, copper air suction outer tube 62 is welded and fixed with iron or stainless steel air suction inner pipe 61.Such as, the the second output branch road 622 being positioned at below is bend pipe, dock or be socketed (in or beyond being socketed on) afterwards by being welded and fixed with air suction inner pipe 61 mouth of pipe, the the first output branch road 621 being positioned at top is straight tube, is welded and fixed with air suction inner pipe 61 or the second sidewall opening exporting branch road 622; Or first exports branch road 621 and second exports branch road 622 one-body molded formation copper air suction outer tube 62 (such as can be one-body molded by water swelling method), by being welded and fixed after copper air suction outer tube 62 docks with air suction inner pipe 61 mouth of pipe or is socketed.The sidewall opening outward flanging of air suction inner pipe 61 or the second output branch road 622, first exports branch road 621 docks with sidewall opening or is socketed.Preferably, copper air suction outer tube first exports branch road, second, and to export that one end mouth of pipe that branch road and compressor fix mutually concordant, and error within the scope of ± 1mm, thus ensures follow-up carrying out smoothly with compressor welding sequence.
Welding bead 63 melt temperature formed by above-mentioned welding in air intake duct 6 should be greater than more than the follow-up temperature 50 C welded with compressor of air intake duct.Preferably, melt temperature is not less than 920 DEG C.In order to make welding bead 63 melt temperature be not less than 920 DEG C, should adopt high-temperature solder, such as strong solder, red copper solder, its melt temperature is not less than 920 DEG C; Nickel content is the nickel-based welding wire (, due to nickel content difference, temperature is different for nickel solder) of more than 8%, and melt temperature is generally more than 1100 DEG C; Or do not adopt solder, the both sides port to be welded by the direct melting of heat distribution also makes motlten metal form crystalline solid, and the melt temperature as copper-iron hybrid junctions crystal is more than 1050 DEG C.
Air suction inner pipe is made up of an iron leg or stainless steel tube, or is welded and fixed by two iron legs or stainless steel tube and forms, or is welded and fixed by an iron leg Guan Yuyi section stainless steel tube and forms.
Preferably, welding is carried out under a shielding gas, and protective gas is inert gas or reducing gas, to prevent copper oxidized when high-temperature soldering.Welding can adopt flame welding, arc welding (being such as argon arc welding, plasma weldering or accurate ion weldering etc.), electron beam welding, laser weld or ratio-frequency welding etc.When the second output branch road and the air suction inner pipe mouth of pipe are socketed, or the first sidewall opening exporting branch road and air suction inner pipe is socketed, or integrated copper air suction outer tube and the air suction inner pipe mouth of pipe are when being socketed, the monolateral gap of socket place adopts joint filling to weld when 0.2 ~ 0.4mm, monolateral gap adopts capillary to weld when 0.05 ~ 0.20mm.
Above-mentioned air intake duct may be used for the reservoir preparing two air suction structure.
Below by way of concrete example, the present invention is further elaborated, but the present invention is not limited to this specific examples.
Embodiment 1
As shown in Figure 3, the air intake duct 6 of the present embodiment is F type, is made up of an iron or stainless steel air suction inner pipe 61 and the copper air suction outer tube 62 with two output branch roads 621,622.Air suction inner pipe 61 is made up of an iron leg or stainless steel tube.In copper air suction outer tube 62, be positioned at second of below and export branch road 622 for bend pipe, to be socketed in air suction inner pipe 61 mouth of pipe and to be welded and fixed, forming welding bead 63.The the first output branch road 621 being positioned at top is straight tube, and the sidewall opening exporting branch road 622 with second is welded and fixed, same formation welding bead 63.Welding adopts nickel content to be the nickel-based welding wire of more than 8%, is welded by argon arc welding.Copper air suction outer tube 62 first exports branch road 621, second, and to export that one end mouth of pipe that branch road 622 and compressor fix mutually concordant, and error is within the scope of ± 1mm.
Embodiment 2
As shown in Figure 4, the air intake duct 6 of the present embodiment is F type, is made up of an iron or stainless steel air suction inner pipe 61 and the copper air suction outer tube 62 with two output branch roads 621,622.Air suction inner pipe 61 is made up of an iron leg or stainless steel tube.In copper air suction outer tube 62, first exports branch road 621 and second exports branch road 622 can to pass through water swelling method one-body molded.Be positioned at second of below and export branch road 622 for bend pipe, to be socketed in air suction inner pipe 61 mouth of pipe and to be welded and fixed, forming welding bead 63.Welding adopts red copper solder, is welded by argon arc welding.
Other are with embodiment 1.
Embodiment 3
As shown in Figure 5, in the present embodiment, air intake duct 6 is F type, is made up of an iron or stainless steel air suction inner pipe 61 and the copper air suction outer tube 62 with two output branch roads 621,622.Air suction inner pipe 61 is welded by two iron legs or stainless steel tube 611,612.In copper air suction outer tube 62, be positioned at second of below and export branch road 622 for bend pipe, to be socketed in iron or stainless steel tube 612 mouth of pipe and to be welded and fixed, forming welding bead 63.The the first output branch road 621 being positioned at top is straight tube, is welded and fixed with the sidewall opening of iron or stainless steel tube 612, same formation welding bead 63.Welding adopts argon arc welding welding, does not adopt solder, and the both sides port to be welded by the direct melting of heat distribution also makes motlten metal form the crystalline solid of mixing, forms welding bead 63.
Other are with embodiment 1.
Embodiment 4
As shown in Figure 6, in the present embodiment, air intake duct 6 is F type, is made up of an iron or stainless steel air suction inner pipe 61 and the copper air suction outer tube 62 with two output branch roads 621,622.Air suction inner pipe 61 is made up of an iron leg or stainless steel tube.In copper air suction outer tube 62, be positioned at second of below and export branch road 622 for bend pipe, to be socketed in air suction inner pipe 61 mouth of pipe and to be welded and fixed, forming welding bead 63.The the first output branch road 621 being positioned at top is straight tube, is welded and fixed with the sidewall opening of air suction inner pipe 61, same formation welding bead 63.Welding adopts strong solder, is welded by flame welding.
Other are with embodiment 1.