CN106735614A - A kind of taper multiple-cutting-edge toothed tool for strength skiving technology - Google Patents
A kind of taper multiple-cutting-edge toothed tool for strength skiving technology Download PDFInfo
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- CN106735614A CN106735614A CN201611207320.XA CN201611207320A CN106735614A CN 106735614 A CN106735614 A CN 106735614A CN 201611207320 A CN201611207320 A CN 201611207320A CN 106735614 A CN106735614 A CN 106735614A
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- Prior art keywords
- cutter
- strength
- skiving
- tooth disk
- cutter tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F21/00—Tools specially adapted for use in machines for manufacturing gear teeth
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Processing (AREA)
Abstract
The invention provides a kind of taper multiple-cutting-edge toothed tool for strength skiving technology, including strength skiving cutter body, cutter tooth disk group and trip bolt;The strength skiving cutter body is taper toothed tool;The number of teeth of the cutter tooth disk group is identical with the strength skiving cutter body number of teeth, and the tooth profile of the cutter tooth disk group is less than the strength skiving cutter body tooth profile;The cutter tooth disk group is connected by trip bolt with the strength skiving cutter body.The tooth profile precision of the cutter tooth disk group will be less than strength skiving cutter body tooth profile precision.The multiple feed operation of original roughing and finishing feed operation are merged into an operation by one-pass of the present invention equivalent to the multiple feed of traditional single-blade skiving cutter, can be improved strength skiving processing efficiency, be reduced cutter consuming cost.
Description
Technical field
The present invention relates to machining tool field, more particularly to a kind of taper multiple-cutting-edge tooth form for strength skiving technology
Cutter.
Background technology
In Gear Processing field, according to Principles of Gear Connection, traditional gear machining technology can be divided into forming process and transform into
The major class of method two.Strength skiving technology is based on a kind of roller gear high-efficiency machining method that Principles of Gear Connection grow up,
Different from Gearmaking Technologies such as gear hobbing, gear shaping, mill teeths, it is a kind of highly efficient rolling that it is used, insert compound Gear Processing
Method.Therefore, strength skiving cutter is that one kind is different from hobcutter, pinion cutter and form cutter etc., and design and manufacturing process
Increasingly complex cutter for gear wheel, skiving cutter tooth is in process not only equivalent to hobboing cutter but also equivalent to pinion cutter.At present, based on strong
The cutting of the special skiving cutter tool of power skiving Technology design is in poor shape.On the one hand, due to cutting depth and the limit of Tool Design
System reduces processing efficiency, it is necessary to carrying out multiple feed could complete the shaping by stock removal of the whole flank of tooth;On the other hand, due to knife
Have the influence of abrasion, shorten cutter life, machining accuracy is affected.
The content of the invention
For Shortcomings in the prior art, the invention provides a kind of taper multiple-cutting-edge tooth form for strength skiving technology
Cutter, the Tool Design and manufacture are easy, can improve strength skiving processing efficiency and cutter life.
The present invention is to realize above-mentioned technical purpose by following technological means.
A kind of taper multiple-cutting-edge toothed tool for strength skiving technology, including strength skiving cutter body, cutter tooth disk group
And trip bolt;The strength skiving cutter body is taper toothed tool;The number of teeth of the cutter tooth disk group and the strength car
The tooth cutter body number of teeth is identical, and the tooth profile of the cutter tooth disk group is less than the strength skiving cutter body toothed wheel
It is wide;The cutter tooth disk group is connected by trip bolt with the strength skiving cutter body.
Further, the tooth profile precision of the cutter tooth disk group will be less than strength skiving cutter body tooth profile precision.
Further, the tooth profile of the cutter tooth disk group by straight line or circular arc or curve or three kinds of any combination of line style and
Into.
Further, the strength skiving cutter body is provided with anterior angle γ, cutter top relief angle α and the cutter side edge of rake face
Relief angle λ, the anterior angle γ of the rake face is 0~6 °, and the cutter top relief angle α is 8~15 °, the cutter side edge clearance angle λ roots
According to formula λ=atan (sin α0Tan α) calculate, wherein:α0It is the strength skiving cutter bulk density angle.
Further, the cutter tooth disk group is made up of some cutter tooth disks, the tooth profile size of some cutter tooth disks according to
Distance installed in the strength skiving cutter body is by closely to far gradually successively decreasing.
Further, some cutter tooth disks are provided with anterior angle γ ', cutter top relief angle α ' and the cutter side edge clearance angle of rake face
λ ', the anterior angle γ ' of the rake face are 0~6 °, and the cutter top relief angle α ' are 8~15 °, the cutter side edge clearance angle λ ' roots
According to formula λ '=atan (sin αnTan α ') calculate, wherein:αnIt is the pressure angle of some cutter tooth disks, wherein n is cutter tooth disk
Sequence number, and cutter tooth disk sequence number according to installed in the strength skiving cutter body distance by closely to being far gradually incremented by, and n ∈
(1, n).
Further, the maximum tooth thickness of some cutter tooth disks according to installed in the strength skiving cutter body distance by near
To far gradually successively decreasing, and transverse tooth thickness meets formula between the strength skiving cutter body and some cutter tooth disk groups:Tn=T0·
(0.95)n·(n+1)Wherein:TnIt is n-th maximum tooth thickness of cutter tooth disk, T0It is the strength skiving cutter body maximum tooth thickness, n is
The sequence number of cutter tooth disk, and cutter tooth disk sequence number according to installed in the strength skiving cutter body distance by closely to far gradually passing
Increase, and n ∈ (1, n).
Further, the tip diameter of some cutter tooth disks according to installed in the strength skiving cutter body distance by
It is near to far gradually successively decreasing, and tip diameter meets public between the strength skiving cutter body and some cutter tooth disk groups
Formula:Dn=D0·(0.95)n·(n+1), wherein:DnIt is n-th tip diameter of cutter tooth disk, D0It is the strength skiving cutter sheet
The tip diameter of body, n for cutter tooth disk sequence number, and cutter tooth disk sequence number according to be arranged on the strength skiving cutter body away from
From close to being far gradually incremented by, and n ∈ (1, n).
Further, the cutter tooth disk group is made up of the first cutter tooth disk, the second cutter tooth disk and the 3rd cutter tooth disk;First knife
Fluted disc, the second cutter tooth disk and the 3rd cutter tooth disk are installed with the strength skiving cutter body in order.
Further, the tooth profile of the first cutter tooth disk, the second cutter tooth disk and the 3rd cutter tooth disk is by involute curve group
Into the first cutter tooth disk whole depth is the 90% of the strength skiving cutter body;The second cutter tooth disk whole depth is institute
State the 73% of strength skiving cutter body;The 3rd cutter tooth disk whole depth is the 54% of the strength skiving cutter body.
Beneficial effects of the present invention:
1. the taper multiple-cutting-edge toothed tool for strength skiving technology of the present invention, using taper multiple-cutting-edge structure, once
Original multiple roughing and finishing step are merged into one by feed equivalent to the multiple feed of traditional single-blade skiving cutter
Individual operation, can improve strength skiving processing efficiency.
2. the taper multiple-cutting-edge toothed tool for strength skiving technology of the present invention, detachable, using flexible, and
Cutter tooth disk profile required precision is low, and refacing property of capstan head group is good, refaces simple, it is possible to decrease strength skiving cutter use cost,
It is particularly suited for high-volume, the processing of fine module gear.
Brief description of the drawings
Fig. 1 is the assembling schematic diagram of the taper multiple-cutting-edge toothed tool for strength skiving technology of the present invention.
Fig. 2 is the explosive view of the taper multiple-cutting-edge toothed tool for strength skiving technology of the present invention.
Fig. 3 is the flank profil perspective view of cutter tooth disk group of the present invention.
Fig. 4 is rake face anterior angle of the present invention and top relief angle.
Fig. 5 is top relief angle of the present invention.
Fig. 6 is that the taper multiple-cutting-edge toothed tool for strength skiving technology of the present invention cuts schematic diagram.
Fig. 7 is schematic diagram of the profile of assembled cutter head of the present invention in cutting.
In figure:
1- strength skiving cutter bodies;2- trip bolts;3- the first cutter tooth disks;4- the second cutter tooth disks;The cutter tooth disks of 5- the 3rd;
The envelope profiles of 6- the 3rd;7- the second envelope profiles;8- the first envelope profiles;9- main body envelope profiles;10- workpiece.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is further illustrated, but protection scope of the present invention is simultaneously
Not limited to this.
With reference to shown in Fig. 1 and Fig. 2, a kind of taper multiple-cutting-edge toothed tool for strength skiving technology, including strength skiving
Cutter body 1, cutter tooth disk group and trip bolt 2;The strength skiving cutter body 1 is taper toothed tool;The cutter tooth disk
The number of teeth of group is identical with 1 number of teeth of the strength skiving cutter body, and the tooth profile of the cutter tooth disk group is less than the strength
The tooth profile of skiving cutter body 1;The tooth profile of the cutter tooth disk group is appointed by straight line or circular arc or curve or three kinds of line styles
Meaning is combined.The cutter tooth disk group is connected by trip bolt 2 with the strength skiving cutter body 1.The cutter tooth disk group
Tooth profile precision to be less than the tooth profile precision of strength skiving cutter body 1.The cutter tooth disk group is by some cutter tooth disk groups
Into, some cutter tooth disks tooth profile size according to the distance installed in the strength skiving cutter body 1 by closely to remote
Gradually successively decrease.Using the structure, one-pass, will be original repeatedly thick equivalent to the multiple feed of traditional single-blade skiving cutter
Processing and finishing step are merged into an operation, can improve strength skiving processing efficiency.
With reference to shown in Fig. 4 and Fig. 5, the strength skiving cutter body 1 is provided with the anterior angle γ of rake face, cutter top relief angle
α and cutter side edge clearance angle λ, the anterior angle γ of the rake face is 0~6 °, and the cutter top relief angle α is 8~15 °, the cutter
Side edge relief angle λ is according to formula λ=atan (sin α0Tan α) calculate, wherein:α0It is the pressure angle of strength skiving cutter body 1.
Some cutter tooth disks are provided with anterior angle γ ', the cutter top relief angle α ' and cutter side edge clearance angle λ ' of rake face, described
The anterior angle γ ' of rake face are 0~6 °, and the cutter top relief angle α ' are 8~15 °, and the cutter side edge clearance angle λ ' are according to formula
λ '=atan (sin αn Tan α ') calculate, wherein:αnIt is the pressure angle of some cutter tooth disks, wherein n is the sequence number of cutter tooth disk,
And the sequence number of cutter tooth disk according to installed in the distance of strength skiving cutter body 1 by closely to being far gradually incremented by, and n ∈ (1, n).
The maximum tooth thickness of some cutter tooth disks according to installed in the distance of strength skiving cutter body 1 by closely to far by
Gradually successively decrease, and transverse tooth thickness meets formula between the strength skiving cutter body 1 and some cutter tooth disk groups:Tn=T0·
(0.95)n·(n+1)
Wherein:TnIt is n-th maximum tooth thickness of cutter tooth disk, T0It is the maximum tooth thickness of strength skiving cutter body 1, n is knife
The sequence number of fluted disc, and cutter tooth disk sequence number according to installed in the distance of strength skiving cutter body 1 by closely to being far gradually incremented by,
And n ∈ (1, n).
The tip diameter of some cutter tooth disks according to installed in the distance of strength skiving cutter body 1 by closely to remote
Gradually successively decrease, and tip diameter meets formula between the strength skiving cutter body 1 and some cutter tooth disk groups:Dn=
D0·(0.95)n·(n+1)
Wherein:DnIt is n-th tip diameter of cutter tooth disk, D0For the outside circle of the strength skiving cutter body 1 is straight
Footpath, n is the sequence number of cutter tooth disk, and cutter tooth disk sequence number according to being arranged on the distance of strength skiving cutter body 1 by closely to remote
Gradually it is incremented by, and n ∈ (1, n).
With reference to Fig. 3, the cutter tooth disk group is optimal to be made up of the first cutter tooth disk 3, the second cutter tooth disk 4 and the 3rd cutter tooth disk 5;Institute
The first cutter tooth disk 3, the second cutter tooth disk 4 and the 3rd cutter tooth disk 5 is stated to be installed with the strength skiving cutter body 1 in order.It is described
The tooth profile of the first cutter tooth disk 3, the second cutter tooth disk 4 and the 3rd cutter tooth disk 5 is made up of involute curve, the first cutter tooth disk
3 whole depths are the 90% of the strength skiving cutter body 1;The whole depth of second cutter tooth disk 4 is the strength skiving cutter
The 73% of body 1;The whole depth of 3rd cutter tooth disk 5 is the 54% of the strength skiving cutter body 1.
With reference in Fig. 6 and Fig. 7 working angles, the 3rd cutter tooth disk 5 is initially cut in workpiece 10, after workpiece 10 rotates a circle,
All cutters tooth form the 3rd envelope profile 6 on 3rd cutter tooth disk 5;Then, the second cutter tooth disk 4, the first cutter tooth disk 3 and strength skiving
Cutter body 1 is cut in workpiece 10 successively, likewise, all cutters tooth form the second envelope profile 7, first on the second cutter tooth disk 4
All cutters tooth form the first envelope profile 8 on cutter tooth disk 3, and all cutters tooth form main body envelope on strength skiving cutter body 1
Profile 9;Finally, main body envelope profile 9 is the end section shape of workpiece 10.From process, the flank of tooth essence of workpiece 10
What the main body envelope profile 9 that degree is formed by strength skiving cutter body 1 was determined, to the first cutter tooth disk 3, the and of the second cutter tooth disk 4
The profile required precision of the 3rd cutter tooth disk 5 is not high, therefore, strength skiving processing is carried out using the cutter, by one-pass just
The highly-efficient processing from blank to gear can be completed, the cost of charp tool is both saved, processing efficiency is improve again.
For example, workpiece 10 is internal tooth roller gear, normal module mn=2mm, number of teeth zg=75, pressure angle αn=
20 °, helixangleβ=20 °, width b=45mm;Then strength skiving cutter body 1 and cutter tooth disk normal module mn=2mm, gear
It is zt=38, Cutting tool installation manner angle is Σ=20 °, and the tool orthogonal rake γ of cutter body 1 is 6 °, and its top relief angle α is 12 °, then
Side edge relief angle λ is calculated for 4.158 °.
Preferred embodiment but the present invention is not limited to above-mentioned implementation method to the embodiment for of the invention, not
In the case of substance of the invention, any conspicuously improved, replacement that those skilled in the art can make
Or modification belongs to protection scope of the present invention.
Claims (10)
1. a kind of taper multiple-cutting-edge toothed tool for strength skiving technology, it is characterised in that including strength skiving cutter body
(1), cutter tooth disk group and trip bolt (2);The strength skiving cutter body (1) is taper toothed tool;The cutter tooth disk group
The number of teeth it is identical with strength skiving cutter body (1) number of teeth, and the cutter tooth disk group tooth profile be less than the strength
Skiving cutter body (1) tooth profile;The cutter tooth disk group passes through trip bolt (2) and the strength skiving cutter body (1)
Connection.
2. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim 1, it is characterised in that the cutter tooth
The tooth profile precision of disk group will be less than strength skiving cutter body (1) tooth profile precision.
3. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim 1, it is characterised in that the cutter tooth
The tooth profile of disk group is formed by any combination of straight line or circular arc or curve or three kinds of line styles.
4. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim 1, it is characterised in that the strength
Skiving cutter body (1) is provided with anterior angle γ, the cutter top relief angle α and cutter side edge clearance angle λ of rake face, before the rake face
Angle γ is 0~6 °, and the cutter top relief angle α is 8~15 °, and the cutter side edge clearance angle λ is according to formula λ=atan (sin α0Tan α) calculate, wherein:α0It is strength skiving cutter body (1) pressure angle.
5. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim any one of 1-5, it is characterised in that
The cutter tooth disk group is made up of some cutter tooth disks, and the tooth profile size of some cutter tooth disks is according to installed in the strength car
The distance of tooth cutter body (1) is by closely to far gradually successively decreasing.
6. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim 5, it is characterised in that some described
Cutter tooth disk is provided with anterior angle γ ', the cutter top relief angle α ' and cutter side edge clearance angle λ ' of rake face, the anterior angle γ ' of the rake face
It it is 0~6 °, the cutter top relief angle α ' are 8~15 °, and the cutter side edge clearance angle λ ' are according to formula λ '=atan (sin αnTan α ') calculate, wherein:αnBe the pressure angle of some cutter tooth disks, wherein n is the sequence number of cutter tooth disk, and cutter tooth disk sequence number
According to installed in strength skiving cutter body (1) distance by closely to being far gradually incremented by, and n ∈ (1, n).
7. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim 5, it is characterised in that some described
The maximum tooth thickness of cutter tooth disk according to installed in strength skiving cutter body (1) distance by closely to far gradually successively decreasing and described
Transverse tooth thickness meets formula between strength skiving cutter body (1) and some cutter tooth disk groups:Tn=T0·(0.95)n·(n+1)
Wherein:TnIt is n-th maximum tooth thickness of cutter tooth disk, T0It is strength skiving cutter body (1) maximum tooth thickness, n is cutter tooth
The sequence number of disk, and cutter tooth disk sequence number according to installed in strength skiving cutter body (1) distance by closely to being far gradually incremented by,
And n ∈ (1, n).
8. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim 5, it is characterised in that some described
The tip diameter of cutter tooth disk according to installed in strength skiving cutter body (1) distance by closely to far gradually successively decreasing, and institute
State tip diameter between strength skiving cutter body (1) and some cutter tooth disk groups and meet formula:Dn=D0·(0.95
)n·(n+1)
Wherein:DnIt is n-th tip diameter of cutter tooth disk, D0It is the tip diameter of the strength skiving cutter body (1), n
Be the sequence number of cutter tooth disk, and cutter tooth disk sequence number according to installed in strength skiving cutter body (1) distance by closely to far by
Gradually it is incremented by, and n ∈ (1, n).
9. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim any one of 6-8, it is characterised in that
The cutter tooth disk group is made up of the first cutter tooth disk (3), the second cutter tooth disk (4) and the 3rd cutter tooth disk (5);The first cutter tooth disk
(3), the second cutter tooth disk (4) and the 3rd cutter tooth disk (5) are installed with the strength skiving cutter body (1) in order.
10. the taper multiple-cutting-edge toothed tool of strength skiving technology is used for according to claim 9, it is characterised in that described the
The tooth profile of one cutter tooth disk (3), the second cutter tooth disk (4) and the 3rd cutter tooth disk (5) is made up of involute curve, first knife
Fluted disc (3) whole depth is the 90% of the strength skiving cutter body (1);Second cutter tooth disk (4) whole depth is described strong
The 73% of power skiving cutter body (1);3rd cutter tooth disk (5) whole depth is the strength skiving cutter body (1)
54%.
Priority Applications (1)
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CN201611207320.XA CN106735614A (en) | 2016-12-23 | 2016-12-23 | A kind of taper multiple-cutting-edge toothed tool for strength skiving technology |
Applications Claiming Priority (1)
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CN201611207320.XA CN106735614A (en) | 2016-12-23 | 2016-12-23 | A kind of taper multiple-cutting-edge toothed tool for strength skiving technology |
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Family
ID=58919237
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CN201611207320.XA Pending CN106735614A (en) | 2016-12-23 | 2016-12-23 | A kind of taper multiple-cutting-edge toothed tool for strength skiving technology |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110465706A (en) * | 2019-07-10 | 2019-11-19 | 西安理工大学 | Hardened face gear smart car technique and its skiving devising method of cutting tool |
CN113182619A (en) * | 2021-04-27 | 2021-07-30 | 江苏大学 | Detachable multi-layer-edge turning tooth cutter with staggered cutting edges and assembling method |
CN114682857A (en) * | 2022-03-15 | 2022-07-01 | 西北工业大学 | Correction method for tooth surface error of face-tooth wheel vehicle tooth machining |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110465706A (en) * | 2019-07-10 | 2019-11-19 | 西安理工大学 | Hardened face gear smart car technique and its skiving devising method of cutting tool |
CN113182619A (en) * | 2021-04-27 | 2021-07-30 | 江苏大学 | Detachable multi-layer-edge turning tooth cutter with staggered cutting edges and assembling method |
WO2022227815A1 (en) * | 2021-04-27 | 2022-11-03 | 江苏大学 | Detachable multi-layer blade skiving cutter with staggered blades and assembly method |
CN113182619B (en) * | 2021-04-27 | 2024-05-10 | 江苏大学 | Detachable multi-blade turning cutter with staggered blades and assembling method |
CN114682857A (en) * | 2022-03-15 | 2022-07-01 | 西北工业大学 | Correction method for tooth surface error of face-tooth wheel vehicle tooth machining |
CN114682857B (en) * | 2022-03-15 | 2023-10-27 | 西北工业大学 | Correction method for tooth surface error in gear turning processing |
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