CN106731254A - A kind of adjustable tube bank rotational flow dust-removing demister - Google Patents

A kind of adjustable tube bank rotational flow dust-removing demister Download PDF

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Publication number
CN106731254A
CN106731254A CN201611233648.9A CN201611233648A CN106731254A CN 106731254 A CN106731254 A CN 106731254A CN 201611233648 A CN201611233648 A CN 201611233648A CN 106731254 A CN106731254 A CN 106731254A
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CN
China
Prior art keywords
rotational flow
flow dust
power transmission
dust
transmission shaft
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CN201611233648.9A
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Chinese (zh)
Inventor
徐海涛
孙煜
周长城
沈凯
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NANJING YUHANG ENVIRONMENTAL TECHNOLOGY Co Ltd
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NANJING YUHANG ENVIRONMENTAL TECHNOLOGY Co Ltd
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Priority to CN201611233648.9A priority Critical patent/CN106731254A/en
Publication of CN106731254A publication Critical patent/CN106731254A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • B01D45/14Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Separating Particles In Gases By Inertia (AREA)

Abstract

The invention discloses the adjustable tube bank rotational flow dust-removing demister of one kind, belong to exhaust-gas treatment field.The device is located at the top of spraying layer in absorption tower, and described device includes the n rotational flow dust-removing demisting unit being disposed vertically, n >=1.Adjustable tube bank rotational flow dust-removing demister of the present invention overcomes the problem of prior art inefficiency in load change, have the advantages that meet emission request in the range of boiler full load, and flexible adjustment, it is easy to operate, simple and easy to apply, reliability is high.

Description

A kind of adjustable tube bank rotational flow dust-removing demister
Technical field
The invention belongs to exhaust-gas treatment field, and in particular to a kind of adjustable tube bank rotational flow dust-removing demister.
Background technology
At present, the existing coal unit of China generally uses lime stone --- gypsum wet flue gas desulfurizing technique, from absorption In the wet flue gas of tower discharge in addition to the dust not eliminated containing part front end deduster, also containing substantial amounts of in fine mist shape State lime stone, gypsum slurries etc., with the raising increasingly of state environmental emissioning standard, need to carry out depth to the neat stress after desulfurization Dedusting.According to newest promulgation《Fossil-fuel power plant atmospheric pollutant emission standard》, the dust concentration to smoke stack emission proposes 5mg/ m3Requirement.
The dedusting demisting of flue gas is most commonly seen technique in fume purifying processes, and type is varied, but for containing For the treatment of the saturation wet flue gas of a large amount of droplets, the intractability with reality.In order to solve fine dust, particulate Separated Deng the small miscellaneous dirt of particle diameter, part of generating units is processed using deflection plate demister+WESP (wet type electrostatic precipitator), but for Retrofit work amount is huge for built desulfurization unit, generally existing absorption tower body need to be increased, strengthening of foundation, transforms the cycle It is long, and it contains substantial amounts of high voltage electric equipment, operation and operation difficulty are larger.
Bundled tube dedusting demister as WESP a kind of substitute technology, because its simple structure, reliable, energy consumption are low And be used widely.Bundled tube dedusting demister is a kind of gas-liquid separator based on centrifugal force separate, using rotary pneumatic The centrifugal action of stream, the drop that will be carried secretly in air-flow is got rid of to wall peripheral, fine drop, fine solid particle particle in flue gas, gas The reunion that collides with each other of the finely ground particles such as colloidal sol is condensed into big drop, big drop again by the liquid film capture of cyclone cylinder surface so that real Now separated with gas phase and removed, with pressure drop it is small, except fog effect preferably, simple structure, transformation implement it is simple the advantages of, especially fit For the waste gas demisting with solid or with salinity in acid mist after wet desulphurization.However, for such demister, void tower Flow velocity separative efficiency influence of the velocity in pipes on demister in other words is notable, typically, within the specific limits, with velocity in pipes Increase, the removal efficiency of demister is improved because air-flow makees rotational flow after through spiral-plate leaf gap, with The increase of empty tower gas velocity, the tangential velocity of air-flow becomes big, and the centrifugal force suffered by the drop carried secretly in air-flow also can accordingly increase Greatly, so as to be conducive to drop to get rid of the purpose that separation is reached to wall;At the same time, with the increase in pipe, the turbulence journey of air-flow Degree increases, and drop reentrainment phenomenon is increasingly severe, and reentrainment is acted on mainly due to both sides:One is that drop is being touched Atomization when hitting, two be high velocity air shearing force on the Free Surface of liquid film, when reentrainment amount exceed certain value after, The separative efficiency of demister also declines therewith.
As can be seen here, there is contradiction in velocity in pipes and efficiency of dust collection, maintain efficiency of dust collection higher then to improve pipe Interior flow velocity, and flow velocity is too high, and the ratio of reentrainment greatly improved, so as to cause the decline of efficiency of dust collection;On the other hand, The load of boiler often fluctuates, and changes generally between 30~110%, so also just causes the change width of velocity in pipes Degree is huge.In order to balance above-mentioned contradiction, prior art generally uses the processing method of compromise, namely with a specific load point (such as 100% load or 70% load) is designed as design point, when actual motion load is higher than significantly the design point When, it is low that reentrainment effectively causes removal efficiency, and when actual load is significantly less than the design point, centrifugal force is not enough and lead Cause separating effect not high, the requirement of discharge index cannot be met when serious.
The content of the invention
The present invention provides a kind of adjustable tube bank rotational flow dust-removing demister for the defect that existing above-mentioned technology is present.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of adjustable tube bank rotational flow dust-removing demister, the device is located at the top of spraying layer in absorption tower, including n The rotational flow dust-removing demisting unit being disposed vertically, n >=1, the rotational flow dust-removing demisting unit includes cylindrical outer barrel, m eddy flow Component, z can open and close type component, m >=1,0≤z≤1;
The eddy flow component includes several swirl vanes and a central tube, and swirl vane is uniform at an oblique angle It is centrally located in the annular section between drum outer wall and cylindrical outer barrel inwall;
It is described can open and close type component include the first power transmission shaft and can be overturn with the first power transmission shaft upper and lower displacement Several turnable blades, turnable Leaf positional distribution is adjacent in the annular section between power transmission shaft and cylindrical outer barrel inwall The orthographic projection that may be reversed blade coincides or partly overlaps.
In some technical schemes:Described turnable blade is connected by wheel hub with the first power transmission shaft, may be reversed blade Tail end is provided with lower hinge seat, and the first power transmission shaft is provided with upper hinge seat, and one end of connecting rod is connected with upper hinge seat, the other end and Lower hinge seat connection, the inwall of the cylindrical outer barrel is provided with limited block, and described limited block is located at the lower section of blade;
When the first described power transmission shaft is moved upwards, may be reversed blade and lifted upwards by the traction of connecting rod, realize may be reversed The unlatching of blade;The first described power transmission shaft is moved downward, and turnable blade is pushed by connecting rod is moved downwardly to limited block, real Now may be reversed the closure of blade.
In some technical schemes:The device is provided with some second driving shafts, described second driving shaft and rotational flow dust-removing The first power transmission shaft in demisting unit is connected, the up and down motion of controllable first power transmission shaft of second driving shaft.
In some technical schemes:Between rotational flow dust-removing demisting unit and rotational flow dust-removing demisting unit with absorb inner wall of tower it Between the upper and lower end face of rotational flow dust-removing demisting unit is provided with sealing plate.
In some technical schemes:It is described can open and close type component be located at rotational flow dust-removing demisting unit inward eddy component before, Afterwards or between two eddy flow components.
In some technical schemes:Described eddy flow component is connected by way of welding with the inwall of cylindrical outer barrel.
In some technical schemes:Described central tube is provided with the cylinder of blind plate for end face.
In technical solution of the present invention:The number n of the rotational flow dust-removing demisting unit is that maximum can according to boiler peak load Can the selection of void tower flow velocity.
In technical solution of the present invention:It is described can open and close type component number z no less than boiler minimum load/peak load × The sum (n) of rotational flow dust-removing demisting unit.Will be set in each rotational flow dust-removing demisting unit can open and close type component, it is also possible to Part does not set, it is also possible to set entirely, but setting total amount be no less than (estimated boiler peak load-estimated minimum load)/ The sum (n) of estimated boiler peak load × rotational flow dust-removing demisting unit, that is to say, that if in estimated minimum load feelings Under condition, can by it is all of can open and close type component close, reach the same velocity in pipes of estimated boiler busy hour.
Beneficial effects of the present invention:
Adjustable tube bank rotational flow dust-removing demister of the present invention overcomes prior art efficiency in load change Low problem, has the advantages that meet emission request in the range of boiler full load, and flexible adjustment, easy to operate, Simple and easy to apply, reliability is high.
Brief description of the drawings
Fig. 1 is the top view of adjustable tube bank rotational flow dust-removing demister;
Fig. 2 is the front view of adjustable tube bank rotational flow dust-removing demister;
Fig. 3 is the front view of bundled tube demister;
Fig. 4 is the top view of bundled tube demister;
Fig. 5 is the installation drawing of high-effective dust-removing deentrainment tower;
Fig. 6 (a) and Fig. 6 (b) be can open and close type component opening;
Fig. 7 (a) and Fig. 7 (b) be can open and close type component closure state.
1- is that may be reversed blade, and 2 is connecting rod, and 3 is the first power transmission shaft, and 4 is swirl vane, and 5 is limited block, and 6 is lower hinge Seat, 7 is upper hinge seat, and 8 is cylindrical outer barrel, and 9 is second driving shaft, cylinder centered on 10, and 11 is sealing plate, and 12 is spraying layer, 13 is adjustable tube bank rotational flow dust-removing demister, and 14 is rotational flow dust-removing demisting unit.
Specific embodiment
With reference to embodiment, the present invention will be further described, but protection scope of the present invention not limited to this:
Such as Fig. 1~5 and Fig. 6 (a), 6 (b), 7 (a) and 7 (b), a kind of adjustable tube bank rotational flow dust-removing demister should Device is located at the top of spraying layer (12) in absorption tower, including the rotational flow dust-removing demisting unit (14) that n is disposed vertically, n >=1, The rotational flow dust-removing demisting unit (14) includes cylindrical outer barrel (8), m eddy flow component, z can open and close type component, m >=1, 0≤z≤1;
The eddy flow component includes several swirl vanes (4) and a central tube (10), and swirl vane (4) is with inclination Even angle be centrally located in the annular section between cylinder (10) outer wall and cylindrical outer barrel (8) inwall;
It is described can open and close type component include the first power transmission shaft (3) and can be carried out with the first power transmission shaft (3) upper and lower displacement Several turnable blades (1) of upset, may be reversed blade (1) and are distributed between power transmission shaft (3) and cylindrical outer barrel (8) inwall Annular section in, the orthographic projection of adjacent turnable blade (1) coincides or partly overlaps.
Described turnable blade (1) is connected by wheel hub with the first power transmission shaft (3), be may be reversed and is set on blade (1) tail end There is lower hinge seat (6), the first power transmission shaft (3) is provided with upper hinge seat (7), and one end of connecting rod (2) is connected with upper hinge seat (7), The other end is connected with lower hinge seat (6), and the inwall of the cylindrical outer barrel (8) is provided with limited block (5), described limited block (5) positioned at the lower section of turnable blade (1);
When described the first power transmission shaft (3) is moved upwards, may be reversed blade (1) and lifted upwards by the traction of connecting rod (2), it is real Now may be reversed the unlatching of blade (1);Described the first power transmission shaft (3) is moved downward, and may be reversed blade (1) by under connecting rod (2) Pressure is moved downwardly to limited block (5), realizes may be reversed the closure of blade (1).
The device is provided with some second driving shafts (9), described second driving shaft (9) and rotational flow dust-removing demisting unit (14) Interior the first power transmission shaft (3) is connected, the up and down motion of controllable first power transmission shaft (3) of second driving shaft (9).
Revolved between rotational flow dust-removing demisting unit (14) and between rotational flow dust-removing demisting unit (14) and absorption inner wall of tower The upper and lower end face of stream dedusting demisting unit (14) is provided with sealing plate (11).
It is described can open and close type component be located at rotational flow dust-removing demisting unit (14) inward eddy component before, afterwards or two eddy flows Between component.
Described eddy flow component (4) is connected by way of welding with the inwall of cylindrical outer barrel (8).
Described central tube (10) is provided with the cylinder of blind plate for end face.
Below by taking certain 135MW unit as an example, design air flow is 1000000m during 100% load3/ h, prior art is generally pressed Peak load takes optimal flow rate (usually 6~7m/s), for ease of description, takes velocity in pipes 6m/s, and rotational flow dust-removing need to be arranged altogether Demisting unit 368, i.e. n=368, when load is higher, demisting efficiency of dust collection is higher;When load reduction to 85% or so When, air quantity now is also reduced to 850000m3/ h, velocity in pipes is down to 5.1m/s, and the centrifugal force that swirl vane is produced declines, The reduction of demisting efficiency of dust collection;When load is further reduced to 60% or so, air quantity now is also reduced to 600000m3/ h, pipe Interior flow velocity is down to 3.6m/s, and the centrifugal force that swirl vane is produced further declines, and demisting dust removing effects drastically deteriorate;This just occurs Part of generating units operational excellence when at full capacity, and effect extreme difference when arriving underload, or even occur in that large area Gypsum rain phenomenon.
Also there have part of generating units to be above-mentioned to avoid the occurrence of, and optimal flow rate is taken with less load, such as by 80% Velocity in pipes is 6m/s when load, and in this case when load rises to 100%, velocity in pipes is 7.5m/s, and demisting is removed Dirt efficiency is higher, but reentrainment is also very serious, causes overall efficiency relatively low;When load is down to 60%, velocity in pipes is 4.5m/s, the centrifugal force that swirl vane is produced declines, the reduction of demisting efficiency of dust collection;In this case only near designed load point Efficiency preferably, the reduction of dedusting demisting efficiency can be all caused after deviateing load because reentrainment or centrifugal force decline.
The present invention still takes optimal flow rate by peak load, for ease of contrast, takes velocity in pipes 6m/s, need to arrange that eddy flow is removed altogether Dirt demisting unit 368, i.e. n=368, while there is provided z open and close type component, it is assumed that the minimum of the target unit may load Be 50%, then z=0.5 × n=184, that is to say, that have in 50% rotational flow dust-removing demisting unit and be provided with open and close type component.
When load is 100%, design air flow is 1000000m3/ h, open and close type component standard-sized sheet, velocity in pipes is 6m/s; When load reduction is to 85% or so, air quantity now is also reduced to 850000m3/ h, can now close (100%-85%) × n =55 (55.2, it is 55) individual open and close type component after rounding, such flue gas is only from the remaining 313 rotational flow dust-removing demistings being not turned off Pass through in unit, velocity in pipes is 6.0038m/s, and velocity in pipes is basically identical during 100% load, demisting efficiency of dust collection keeps Stabilization;When load is further reduced to 60% or so, air quantity now is also reduced to 600000m3/ h, can now close (100%-60%) × n=147 (147.2, be 147) individual open and close type component after rounding, such flue gas only from remaining 221 not Pass through in the rotational flow dust-removing demisting unit of closing, velocity in pipes is 6.0054m/s, and velocity in pipes basic one during 100% load Cause, demisting efficiency of dust collection keeps stabilization.So by the folding quantity reality of the regulation open and close type component under different loading condictions The stabilization of existing velocity in pipes, so as to ensure the centrifugal force of swirl vane, reaches the effect that efficiency keeps stabilization.Certainly, it is above-mentioned to be Optimal implementation, i.e. each rotational flow dust-removing demisting unit for being provided with open and close type component are individually controlled, and this just needs each Unit is provided with single actuator, relatively costly.For reduces cost also can zonal control, such as 184 in above-described embodiment Open and close type component is divided into 8 area's controls, and each area is connected 23 open and close type components, i.e., distinguished by 8 second driving shafts respectively It is connected with 23 the first power transmission shafts, actuator control folding is set on every second axle.When load is 100%, 8 areas are complete Open, velocity in pipes is 6m/s;When load reduction is to 85% or so, it is 46 open and close type components to close wherein 2 areas, stream in pipe Speed is 6.17m/s;When load is further reduced to 60% or so, it is 138 open and close type components to close wherein 6 areas, in pipe Flow velocity is 6.25m/s;Flow velocity is smaller with optimum flow rate deviation, can preferably meet and be actually needed.Certainly, if the target unit Minimum may load be 30% or other numerical value, also can be designed and be adjusted by equal way.
Farthest to reduce the influence of the component stream field of closing passage, the method that can be closed using interruption packet, I.e. every one or two, the passage closed is chosen every a row or two rows, reached as far as possible uniformly, these are all this technology necks Technology known to the personnel in domain.

Claims (7)

1. one kind is adjustable restrains rotational flow dust-removing demister, it is characterised in that:The device is located at spraying layer (12) in absorption tower Top, including the rotational flow dust-removing demisting unit (14) that n is disposed vertically, n >=1, rotational flow dust-removing demisting unit (14) bag Containing cylindrical outer barrel (8), m eddy flow component, z can open and close type component, m >=1,0≤z≤1;
The eddy flow component includes several swirl vanes (4) and a central tube (10), and swirl vane (4) is with inclined angle Degree is evenly distributed in the annular section between central tube (10) outer wall and cylindrical outer barrel (8) inwall;
It is described can open and close type component include the first power transmission shaft (3) and can be overturn with the first power transmission shaft (3) upper and lower displacement Several turnable blades (1), may be reversed blade (1) and be distributed in ring between power transmission shaft (3) and cylindrical outer barrel (8) inwall In shape region, the orthographic projection of adjacent turnable blade (1) coincides or partly overlaps.
2. it is according to claim 1 it is adjustable tube bank rotational flow dust-removing demister, it is characterised in that:Described turnable leaf Piece (1) is connected by wheel hub with the first power transmission shaft (3), be may be reversed blade (1) tail end and is provided with lower hinge seat (6), the first transmission Axle (3) is provided with upper hinge seat (7), and one end of connecting rod (2) is connected with upper hinge seat (7), and the other end is with lower hinge seat (6) even Connect, the inwall of the cylindrical outer barrel (8) is provided with limited block (5), the lower section of described limited block (5) positioned at blade (1);
When described the first power transmission shaft (3) is moved upwards, may be reversed blade (1) and lifted upwards by the traction of connecting rod (2), realization can The unlatching of upset blade (1);Described the first power transmission shaft (3) is moved downward, and blade (1) is pushed by connecting rod (2) and moved downward To limited block (5), the closure of blade (1) is realized.
3. it is according to claim 1 it is adjustable tube bank rotational flow dust-removing demister, it is characterised in that:The device is provided with some Second driving shaft (9), described second driving shaft (9) is connected with the first power transmission shaft (3) in rotational flow dust-removing demisting unit (14), The up and down motion of controllable first power transmission shaft (3) of second driving shaft (9).
4. it is according to claim 1 it is adjustable tube bank rotational flow dust-removing demister, it is characterised in that:Rotational flow dust-removing demisting list In the upper of rotational flow dust-removing demisting unit (14) between first (14) and between rotational flow dust-removing demisting unit (14) and absorption inner wall of tower Lower surface is provided with sealing plate (11).
5. it is according to claim 1 it is adjustable tube bank rotational flow dust-removing demister, it is characterised in that:It is described can open and close type group Before part is located at rotational flow dust-removing demisting unit (14) inward eddy component, afterwards or between two eddy flow components.
6. it is according to claim 1 it is adjustable tube bank rotational flow dust-removing demister, it is characterised in that:Described eddy flow component (4) it is connected with the inwall of cylindrical outer barrel (8) by way of welding.
7. it is according to claim 1 it is adjustable tube bank rotational flow dust-removing demister, it is characterised in that:Described central tube (10) cylinder of blind plate is provided with for end face.
CN201611233648.9A 2016-12-28 2016-12-28 A kind of adjustable tube bank rotational flow dust-removing demister Pending CN106731254A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107137983A (en) * 2017-06-12 2017-09-08 西安西矿环保科技有限公司 A kind of adjustable rotational flow pipe type dedusting demister of load
CN110917736A (en) * 2019-10-23 2020-03-27 浙江特富锅炉有限公司 Tube bundle type dust and mist remover

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104888564A (en) * 2015-05-12 2015-09-09 田鹏程 Mechanical-electrical integration dust removal demister
CN105056637A (en) * 2015-08-04 2015-11-18 田鹏程 Load adjustment method and device for cyclone dedusting demister
CN105854561A (en) * 2016-05-10 2016-08-17 浙江天蓝环保技术股份有限公司 Device and process for coordinative treatment of smoke desulfuration and dedusting
CN205815311U (en) * 2016-07-14 2016-12-21 山东晓沃环保防腐工程有限公司 A kind of wet type multitube multi-layer rotational flow plate tower dust arrester
CN206549320U (en) * 2016-12-28 2017-10-13 南京宇行环保科技有限公司 A kind of adjustable tube bank rotational flow dust-removing demister

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104888564A (en) * 2015-05-12 2015-09-09 田鹏程 Mechanical-electrical integration dust removal demister
CN105056637A (en) * 2015-08-04 2015-11-18 田鹏程 Load adjustment method and device for cyclone dedusting demister
CN105854561A (en) * 2016-05-10 2016-08-17 浙江天蓝环保技术股份有限公司 Device and process for coordinative treatment of smoke desulfuration and dedusting
CN205815311U (en) * 2016-07-14 2016-12-21 山东晓沃环保防腐工程有限公司 A kind of wet type multitube multi-layer rotational flow plate tower dust arrester
CN206549320U (en) * 2016-12-28 2017-10-13 南京宇行环保科技有限公司 A kind of adjustable tube bank rotational flow dust-removing demister

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107137983A (en) * 2017-06-12 2017-09-08 西安西矿环保科技有限公司 A kind of adjustable rotational flow pipe type dedusting demister of load
CN110917736A (en) * 2019-10-23 2020-03-27 浙江特富锅炉有限公司 Tube bundle type dust and mist remover

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Application publication date: 20170531