CN106710865A - Automatic assembly system for automobile ignition coils - Google Patents
Automatic assembly system for automobile ignition coils Download PDFInfo
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- CN106710865A CN106710865A CN201510425441.0A CN201510425441A CN106710865A CN 106710865 A CN106710865 A CN 106710865A CN 201510425441 A CN201510425441 A CN 201510425441A CN 106710865 A CN106710865 A CN 106710865A
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Abstract
The invention belongs to the technical field of industrial control, and particularly relates to an automatic assembly system for automobile ignition coils. The automatic assembly system comprises a worker A execution unit, a six-axis robot A execution unit, a six-axis robot B execution unit and a worker B execution unit. In order to guarantee the production schedule, fewer tool jigs are adopted in a production line, replacement and positioning can be quickly and conveniently conducted, robots are adopted in an assembly line, and flexible modification or function extension in future is convenient. In order to reduce the number of operation staff and the production cost as far as possible, two workers are employed to assemble parts and disassemble parts, wherein the worker A is responsible for assembling high-voltage coil spindles and low-voltage coils, the worker B is responsible for assembling iron cores, and the other assembly tasks are completed by two six-axis robots. Different from an automatic assembly line, the automatic assembly system is capable of achieving the overall process in full automation with fewer laborers, so that the labor cost is greatly reduced, the efficiency is improved, and the fault rate is reduced.
Description
Technical field
The invention belongs to technical field of industrial control, more particularly to vapour ignition coil for vehicle automatic setup system.
Background technology
At present, in the assembling of vapour ignition coil for vehicle, there is problems with：1）The assembling of traditional vapour ignition coil for vehicle, mostly by manually, efficiency is low, fault rate is high；2）Using more tool fixture so that manufacturing schedule is slow, tool fixture is remodeled, and the cycle is more long.
The content of the invention
The present invention provides vapour ignition coil for vehicle automatic setup system, to solve the assembling of vapour ignition coil for vehicle in above-mentioned background technology, mostly by artificial, the problem that efficiency is low, fault rate is high.
Technical problem solved by the invention is realized using following technical scheme：Vapour ignition coil for vehicle automatic setup system, it is characterized in that, including workman's first execution unit, six-joint robot first execution unit, six-joint robot second execution unit, workman's second execution unit, workman's first execution unit is included to high-tension coil mandrel upper part and low-voltage coil upper part；
The six-joint robot first execution unit includes high-tension coil coiling, high-tension coil welding, looper shaping, coil resistance detection；
The six-joint robot second execution unit includes the assembling of carrying, the assembling of high-tension coil and low-voltage coil, high-tension coil and the iron core of low-voltage coil；
Workman's second execution unit execution unit includes iron core assembly.
Further, workman's first execution unit, specially：
Be placed into high pressure mandrel on high pressure mandrel upper part A stations by workman's first, then low-voltage coil is placed on low-voltage coil upper part B stations；
High pressure mandrel is sent to high pressure mandrel waiting station；
It is to be assembled that low-voltage coil is sent to high-low pressure assembling station etc..
Further, the six-joint robot first execution unit, specially：
Six-joint robot first takes out high pressure mandrel and after being placed into high-tension coil coil winding machine transfer portion, and taking-up has completed the high-tension coil of coiling；
Six-joint robot first captures high-tension coil and completes welding job to high-tension coil welding machine station；
Six-joint robot first moves to coil resistance and checks station, checks coil resistance；
Six-joint robot first moves to looper shaping station and completes looper work；
High-tension coil is placed into high-low pressure assembling station and is assembled by six-joint robot first.
Further, the six-joint robot second execution unit, specially：
Six-joint robot second moves to whether break-make detection station detection circuit is connected with the high-voltage coil and low-voltage coil being completed；
Six-joint robot second band moving winding is reached places pad station, places pad；
Coil is placed into iron core assembling station by six-joint robot second；
Six-joint robot second band moving winding reaches inductance and checks position detection inductance；
Qualified finished product is placed into finished product magazine by six-joint robot second.
Further, workman's second execution unit execution unit, specially：Workman's second is responsible for iron core assembly.
Beneficial effects of the present invention are：
1st, to ensure manufacturing schedule, production line uses less tool fixture, can quickly and easily change and position the present invention, and assembly line uses robot, is easy to from now on flexibly change or expanded function.
2nd, the present invention reduces production cost to reduce operating personnel as far as possible, and using two workman's upper parts, lower part, workman's first is responsible for the upper part task of high-tension coil mandrel and low-voltage coil, and workman's second is responsible for iron core assembly, and other assemblings are completed by two six-joint robots.
3rd, the present invention is different from automatic assembly line, using less artificial, so that it may which whole technological process is automatically realized in realization, substantially reduces cost of labor, improves efficiency, reduces fault rate.
Brief description of the drawings
Fig. 1 is workflow diagram of the invention.
Specific embodiment
The present invention is described further below in conjunction with accompanying drawing：
In figure：1- workman's first, 2- high-tension coil mandrel upper parts, 3- high-tension coil coilings, the welding of 4- high-tension coils, 5- six-joint robot first, the detection of 6- coil resistances, 7- looper shapings, 8- six-joint robot second, 9- workman's second, 10- low-voltage coil upper parts.
Embodiment：
The present embodiment：As shown in Figure 1, vapour ignition coil for vehicle automatic setup system, it is characterized in that, including workman's first execution unit, six-joint robot first execution unit, the execution unit of six-joint robot second 8, workman's second execution unit, workman's first execution unit is included to high-tension coil mandrel upper part 2 and low-voltage coil upper part 10；
Six-joint robot first execution unit includes high-tension coil coiling 3, high-tension coil welding 4, looper shaping 7, coil resistance detection 6；
The execution unit of six-joint robot second 8 includes the assembling of carrying, the assembling of high-tension coil and low-voltage coil, high-tension coil and the iron core of low-voltage coil；
Workman's second execution unit execution unit includes iron core assembly.
Workflow is as follows：
1st, be placed into high pressure mandrel on high pressure mandrel upper part A stations by workman's first 1, then low-voltage coil is placed on low-voltage coil upper part 10B stations；
2nd, high pressure mandrel is sent to high pressure mandrel waiting station；
3rd, to be sent to high-low pressure assembling station etc. to be assembled for low-voltage coil.
4th, six-joint robot first 5 takes out high pressure mandrel and after being placed into the machine transfer portion of high-tension coil coiling 3, and taking-up has completed the high-tension coil of coiling；
5th, six-joint robot first 5 captures high-tension coil and completes welding job to high-tension coil welding machine station；
6th, six-joint robot first 5 moves to coil resistance and checks station, checks coil resistance；
7th, six-joint robot first 5 moves to the station of looper shaping 7 and completes looper work；
8th, high-tension coil is placed into high-low pressure assembling station and is assembled by six-joint robot first 5.
9th, six-joint robot second 8 moves to whether break-make detection station detection circuit is connected with the high-voltage coil and low-voltage coil being completed；
10th, six-joint robot second 8 is reached with moving winding and places pad station, places pad；
11st, coil is placed into iron core assembling station by six-joint robot second 8, and workman's second 9 installs iron core；
12nd, six-joint robot second 8 reaches inductance and checks position detection inductance with moving winding；
13rd, qualified finished product is placed into finished product magazine by six-joint robot second 8；
Beneficial effect：To ensure manufacturing schedule, production line uses less tool fixture, can quickly and easily change and position the present invention, and assembly line uses robot, is easy to from now on flexibly change or expanded function；To reduce operating personnel as far as possible, production cost is reduced, using two workman's upper parts, lower part, workman's first 1 is responsible for the upper part task of high-tension coil mandrel and low-voltage coil, and workman's second 9 is responsible for iron core assembly, other assemblings are completed by two six-joint robots；Automatic assembly line is different from, using less artificial, so that it may which whole technological process is automatically realized in realization, substantially reduces cost of labor, improve efficiency, reduce fault rate.
Using technical scheme, or those skilled in the art is under the inspiration of technical solution of the present invention, designs similar technical scheme, and reaches above-mentioned technique effect, is to fall into protection scope of the present invention.
Claims (5)
1. vapour ignition coil for vehicle automatic setup system, it is characterized in that, including workman's first execution unit, six-joint robot first execution unit, six-joint robot second execution unit, workman's second execution unit, workman's first execution unit is included to high-tension coil mandrel upper part and low-voltage coil upper part；
The six-joint robot first execution unit includes high-tension coil coiling, high-tension coil welding, looper shaping, coil resistance detection；
The six-joint robot second execution unit includes the assembling of carrying, the assembling of high-tension coil and low-voltage coil, high-tension coil and the iron core of low-voltage coil；
Workman's second execution unit execution unit includes iron core assembly.
2. vapour ignition coil for vehicle automatic setup system according to claim 1, it is characterised in that：Workman's first execution unit, specially：
Be placed into high pressure mandrel on high pressure mandrel upper part A stations by workman's first, then low-voltage coil is placed on low-voltage coil upper part B stations；
High pressure mandrel is sent to high pressure mandrel waiting station；
It is to be assembled that low-voltage coil is sent to high-low pressure assembling station etc..
3. vapour ignition coil for vehicle automatic setup system according to claim 1, it is characterised in that：The six-joint robot first execution unit, specially：
Six-joint robot first takes out high pressure mandrel and after being placed into high-tension coil coil winding machine transfer portion, and taking-up has completed the high-tension coil of coiling；
Six-joint robot first captures high-tension coil and completes welding job to high-tension coil welding machine station；
Six-joint robot first moves to coil resistance and checks station, checks coil resistance；
Six-joint robot first moves to looper shaping station and completes looper work；
High-tension coil is placed into high-low pressure assembling station and is assembled by six-joint robot first.
4. vapour ignition coil for vehicle automatic setup system according to claim 1, it is characterised in that：The six-joint robot second execution unit, specially：
Six-joint robot second moves to whether break-make detection station detection circuit is connected with the high-voltage coil and low-voltage coil being completed；
Six-joint robot second band moving winding is reached places pad station, places pad；
Coil is placed into iron core assembling station by six-joint robot second；
Six-joint robot second band moving winding reaches inductance and checks position detection inductance；
Qualified finished product is placed into finished product magazine by six-joint robot second.
5. vapour ignition coil for vehicle automatic setup system according to claim 1, it is characterised in that：Workman's second execution unit execution unit, specially：Workman's second is responsible for iron core assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510425441.0A CN106710865A (en) | 2015-07-20 | 2015-07-20 | Automatic assembly system for automobile ignition coils |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510425441.0A CN106710865A (en) | 2015-07-20 | 2015-07-20 | Automatic assembly system for automobile ignition coils |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106710865A true CN106710865A (en) | 2017-05-24 |
Family
ID=58894403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510425441.0A Pending CN106710865A (en) | 2015-07-20 | 2015-07-20 | Automatic assembly system for automobile ignition coils |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106710865A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108877462A (en) * | 2018-06-27 | 2018-11-23 | 上海慧程工程技术服务有限公司 | A kind of intelligence manufacture simulation training system based on cooperation robot |
| CN111768962A (en) * | 2020-07-22 | 2020-10-13 | 深圳爱易瑞科技有限公司 | Pen type ignition coil automatic assembly equipment and assembly method |
| CN115213683A (en) * | 2022-09-20 | 2022-10-21 | 江苏元泰智能科技股份有限公司 | Automatic assembling equipment for multi-station cooperative ignition coil sheaths |
-
2015
- 2015-07-20 CN CN201510425441.0A patent/CN106710865A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108877462A (en) * | 2018-06-27 | 2018-11-23 | 上海慧程工程技术服务有限公司 | A kind of intelligence manufacture simulation training system based on cooperation robot |
| CN111768962A (en) * | 2020-07-22 | 2020-10-13 | 深圳爱易瑞科技有限公司 | Pen type ignition coil automatic assembly equipment and assembly method |
| CN111768962B (en) * | 2020-07-22 | 2021-07-23 | 温州莱安汽车电子有限公司 | Pen type ignition coil automatic assembly equipment and assembly method |
| CN115213683A (en) * | 2022-09-20 | 2022-10-21 | 江苏元泰智能科技股份有限公司 | Automatic assembling equipment for multi-station cooperative ignition coil sheaths |
| CN115213683B (en) * | 2022-09-20 | 2023-02-03 | 江苏元泰智能科技股份有限公司 | Automatic assembling equipment for multi-station cooperative ignition coil sheaths |
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Legal Events
| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170524 |
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| WD01 | Invention patent application deemed withdrawn after publication |