CN106706248A - Vibration clamp and vibration test method - Google Patents

Vibration clamp and vibration test method Download PDF

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Publication number
CN106706248A
CN106706248A CN201510786865.XA CN201510786865A CN106706248A CN 106706248 A CN106706248 A CN 106706248A CN 201510786865 A CN201510786865 A CN 201510786865A CN 106706248 A CN106706248 A CN 106706248A
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CN
China
Prior art keywords
vibration
connector
product
main body
jig main
Prior art date
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CN201510786865.XA
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Chinese (zh)
Inventor
姜震
谢宁
高伟中
陈智溪
沈彪
王建民
郭亚军
周承
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United Automotive Electronic Systems Co Ltd
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United Automotive Electronic Systems Co Ltd
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Application filed by United Automotive Electronic Systems Co Ltd filed Critical United Automotive Electronic Systems Co Ltd
Priority to CN201510786865.XA priority Critical patent/CN106706248A/en
Publication of CN106706248A publication Critical patent/CN106706248A/en
Pending legal-status Critical Current

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Abstract

The invention provides a vibration clamp. The vibration clamp includes a clamp body with at least two installation surfaces and a connecting piece fixed to the installation surfaces via a locking structure and used to fix a product, the clamp body includes three bottom sides connected to vibration equipment, the three bottom sides are adjacent pairwise and vertical pairwise, the clamp body also includes three surfaces which are adjacent pairwise, at least two of the three surfaces are installation surfaces, the three surfaces are opposite to the three bottom sides respectively, the three surfaces are arranged along three directions vertical to one another, any bottom side is adjacent to the other two bottom sides and two surfaces, and the weights of the clamp body, the locking structure and the connecting piece are set so that the distances between the whole gravity center of the clamp body, locking structure and connecting piece and the three bottom sides are equivalent. The vibration clamp and vibration test method provided by the invention can satisfy installation requirements of various products, time of direction replacement is shorter, the transfer sequence of a vibration force is reasonable, and the product is not damaged due to repeated mounting and dismounting.

Description

Vibration tong and method for testing vibration
Technical field
The present invention relates to vibration-testing field, especially a kind of vibration tong and method for testing vibration.
Background technology
When product on vehicle is travelled on road, can be subject to cause from rough road with vehicle Random vibration, additionally, install product on the engine can also be subject to from engine just simultaneously Chord vibration is encouraged.Accordingly, it would be desirable to vibration test is carried out to the product on vehicle, to examine the structure of product tired Whether labor intensity, i.e. product can fatigue failure and damages caused by by the actual applying working condition of simulation.
When product on to vehicle carries out vibration test, it is often necessary to EMS (automobile engine management systems System) belonging to product carry out vibration test.EMS is main by air manager system, electronic controller, fuel feeding system The product form of system, fuel injection system, sensor and the several parts of ignition coil, these products are mainly pacified On vehicle body or on engine, most of small volume.EMS products include the product with oil, for example, Fuel injector, fuel dispenser and oil pump assy.EMS products also include the product without oil, for example, electronics Controller, ignition coil, canister control valve, phase detector, temperature sensor, detonation sensor, oxygen Sensor, speed probe, TPS, pressure sensor, pressure regulator, throttle are stepped on Plate module, electronic throttle, idle governor.
For the vibration test of automobile product, the actually used work on vehicle in laboratory simulation is usually required that Condition, it is desirable to which product visual inspection after vibration test is tested without visible damage and by follow-up properties.In order to Requirement of the product to vibration test is realized in laboratory, it is complete that usual vibration test personnel can design vibration tong Into vibration test, automobile product is fixed on a vibration table by vibration tong, and operational shock platform is realized Vibration.
In the prior art, vibration tong demand is big, it is necessary to the automobile product according to different profiles is designed not Same vibration tong, the high cost of vibration test;Testing automobile product vibration work in one direction , it is necessary to change the measurement direction of automobile product after condition, every time change measurement direction when product demolition, installation and Rearranging for product wire harness is required for taking a significant amount of time, and big appointment spends 2 hours;Change every time During experiment direction, tearing open and filling for product be all easily caused product by artificial damage.
Specifically, after product vibration operating mode in one direction has been tested, it is necessary to remove the product, and Product is reinstalled in the other positions of vibration tong, to measure the vibration operating mode on other directions.Shaking , it is necessary to repeatedly be torn open and filled, this increases the risk of damage of product significantly, it is also possible to draw during dynamic Play the erroneous judgement of technical staff.
For the damage of test product, with various possibilities.Can be that vibration test causes product to damage in itself It is bad;Can also be that technical staff's maloperation in disassembly process causes damage of product;Can also be because and shaking Caused by other experiments that dynamic test is combined, for example, humiture cyclic test.On product on automobile, For example, for most EMS products and part body electronics product, being also needed to when vibration test is done Simultaneously carry out humiture cyclic test, under uniform temperature environment, product may it is aging, deformation, if Being dismounted for multiple times, then can significantly aggravate product and be risk of damage to again.
Further, if because vibration test causes damage of product, then technical staff can be to product Follow-up improvement is carried out, this also exactly first purpose of vibration test.If after being dismounted for multiple times, product occurs Damage, it is due to vibration that caused damage of product in disassembly process may be mistaken for product by technical staff Process of the test and damage, and further to subsequently being improved without improved products, undoubtedly take time and effort And waste of resource;On the other hand, after above-mentioned erroneous judgement occurs in technical staff, new product can be arranged to re-start Test, this undoubtedly wastes the flow completed before vibration test, such as performance test before to product With durable test process, testing cost has been aggravated significantly, also aggravated the burden of technical staff.
The content of the invention
It is an object of the invention to provide a kind of vibration tong and method for testing vibration, surveyed with solving existing vibration High cost after examination, time-consuming and the flimsy problem of product.
In order to achieve the above object, the invention provides a kind of vibration tong, for fixed in vibration test Product to be tested, including the jig main body with least two mounting surfaces and by locking mechanism removably The connector at the mounting surface of the jig main body is fixed on, product to be tested is removably attached to described On connector, the jig main body has three bottom surfaces, and a bottom surface is removably attached to vibration and sets Standby upper, the bottom surface is plane, and three bottom surfaces are adjacent two-by-two and vertical two-by-two, and the jig main body is also With three adjacent two-by-two faces, at least two is the mounting surface, three faces in three faces Relative one by one respectively with three bottom surfaces, three faces are set along three directions perpendicular to each other respectively, any The individual bottom surface is adjacent with other two described bottom surfaces, two faces respectively, by setting the fixture master The weight of body, locking mechanism and connector so that the entirety of the jig main body, locking mechanism and connector Center of gravity it is equal with the distance of three bottom surfaces.
Further, the profile of the jig main body is cube shape, or is in cubical each rib Pruned at angle the profile after the triangular pyramid that a bottom surface for same size is equilateral triangle, or be at least Cube shape with the first groove at one face, or be have the at face described at least one One groove, and cubical each edges and corners prune a bottom surface for same size be equilateral triangle three Profile after pyramid.
Further, three faces are the mounting surface, and the quantity of the connector is multiple, each The connector of equal number is removably secured at the mounting surface.
Further, the connector uses connecting board structure, three mounting surfaces of the jig main body Place has three first grooves respectively, and three first grooves are respectively along three coordinates perpendicular to each other Direction of principal axis is set, and the connector is removably attached in first groove.
Further, it is removably secured a connector at each described mounting surface.
Further, multiple connector sizes are identical, the connector be rectangular slab, right-angled trapezium plate, Rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or hexagonal plate.
Further, the connector is rectangular slab or right-angled trapezium plate, and first groove is U-shaped groove.
Further, the vibration tong apply in automobile engine management system without oil product on, Product to be tested is temperature sensor, detonation sensor, lambda sensor, speed probe, air throttle position Put sensor, pressure sensor, pressure regulator, accelerator pedal module, electronic throttle, idle speed adjustment Device or electronic controller.
Further, multiple connector sizes are identical, and the connector includes detachable with the first groove The first plate and the second plate that are fixedly connected, first plate has the one side being fixed in first groove, Also there is the another side being fixedly connected with second plate, product to be tested is fixed on second plate.
Further, first plate and the second plate are rectangular slab, and first groove is U-shaped groove, The inside of first groove has two parallel sides, and is first side and second side, and described the Two plates have the 3rd side and the 4th side being parallel to each other, and the 3rd side is parallel with the first side, The first side is less than described second near the 3rd side with the distance between the 3rd side The distance between side and the 4th side, product to be tested is fixed on the 4th side of second plate.
Further, product to be tested is the phase detector with vertical plug.
Further, multiple connector sizes are identical, and the connector includes U-board and the first positioning Unit, first groove is U-shaped groove, and the U-board includes the solid with the base plate of base plate and both sides Fixed web, the base plate of the U-board is removably attached in first groove, product to be tested Be fixed on the base plate of the U-board, first positioning unit be arranged on the web away from the bottom On one end of plate, and opening is provided between the web, the product has wire harness, the wire harness edge Its length direction linearly passes through the opening.
Further, product to be tested is the phase detector with horizontal plug.
Further, multiple connector sizes are identical, and first groove is U-lag, the connection Part is have multiple raised rectangular slabs in one side, and product to be tested is fixed on the connector with described In raised one side, the vibration tong is also included for the second positioning unit to the product orientation, institute State on the region that the second positioning unit is arranged between multiple projections, and be in contact with the product, lead to The locking mechanism is crossed the product is fixed on the connector through second positioning unit.
Further, product to be tested is canister control valve.
Further, multiple connector sizes are identical, and product to be tested has wire harness, the vibration Fixture also includes the 3rd positioning unit, and the wire harness is fixed on into the connection by the 3rd positioning unit On part, and enable that the wire harness is extended at other one or two described mounting surfaces from a mounting surface.
Further, the 3rd positioning unit includes the first portal frame and pedestal, and the wire harness includes first Wire harness, first wire harness passes through first portal frame, by first portal frame by the First Line Beam is fixed on the pedestal, and causes that first wire harness extends to another installation from the face of being currently installed on At face.
Further, the connector is rectangular slab, and first groove is U-shaped groove, the connector With with first bottom portion of groove contact and parallel bottom surface and the top surface parallel with the bottom surface, also have There is the first side and second side parallel with the side of first inside grooves, also with being parallel to each other The 3rd side and the 4th side, the connector have expose outside described first along the first groove bearing of trend One end of groove, the 3rd side is located at one end that the connector exposes outside first groove, described 3rd positioning unit also includes the second portal frame, and the wire harness also includes the second wire harness, and second wire harness is worn Second portal frame is crossed, second wire harness is fixed on by the connector by second portal frame On 3rd side, and cause that second wire harness is extended at the 3rd mounting surface from the face of being currently installed on.
Further, the connector uses connecting board structure, the connector is detachable be fixed on it is described At the mounting surface of jig main body, and the one end with projection on the jig main body mounting surface, the connection Projection of the part at the mounting surface is positioned at the inside of mounting surface.
Further, the connector is square plate or plectane.
Further, there are two mounting surfaces, two faces are the mounting surface on the jig main body.
Further, the connector uses connecting board structure, and the connector is rectangular slab, right-angled trapezium Plate, rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or hexagonal plate.
Further, the connector of equal number is removably secured at each described mounting surface, often First groove is respectively provided with the individual mounting surface, two first grooves are respectively along two coordinates Direction of principal axis is set, and the connector is removably attached in first groove.
Further, at least one connector is fixed with each described mounting surface, product to be tested is Ignition coil with extension bar, the ignition coil is connected by extension bar with spark plug, and the connector will be carried The ignition coil, extension bar and spark plug are each attached at the mounting surface of the jig main body, the extension bar It is each attached in the jig main body with spark plug.
Further, the connector includes the first connection unit and the second connection unit, first connection Unit is fixedly connected with the second connection unit, projection position of first connection unit on the second connection unit In the inside of second connection unit, second connection unit is fixed on by folder by the locking mechanism In tool main body, and cause that first connection unit is fixed on inside jig main body, have on the connector Through first connection unit and the 5th mounting hole of the second connection unit, the ignition coil is removably It is fixed on second connection unit, and causes that the extension bar and spark plug are arranged at the 5th installation Kong Zhong.
Further, the passage for leading to inert gas, described first are additionally provided with the vibration tong Have on connection unit and cause first connection unit outside and opening that internal the 5th mounting hole is connected Mouth, the passage and the open communication.
Further, it is provided with for placing with the jig main body of the second connection unit junction , be fixed on for second connection unit and sealing ring by the locking mechanism described by the seal groove of sealing ring On jig main body.
Further, second connection unit includes the first support member, the second support member and the 3rd support member, First support member is circular cylinder, and first connection unit is fixed on the first support member, and Projection on first support member is provided with positioned at the inside of the first support member on first support member At least two through the bottom surfaces of first support member and the 3rd mounting hole of top surface, and the locking mechanism is from institute The top surface for stating the first support member passes through the 3rd mounting hole to the direction of the bottom surface, and described second is connected Order unit is fixed on the second mounting hole of the jig main body, and the 3rd mounting hole is on institute described in any two The asymmetric setting in the center of circle of the first support member top surface is stated, second support member and the 3rd support member are each attached to On the top surface of first support member, second support member is circular cylinder, second support member, The inside of the first support member and the first connection unit connects into the 5th mounting hole, product insertion to be tested In second support member, and it is fixed on the 3rd support member.
Further, also have the of relative two faces in the jig main body on the jig main body One mounting hole, vibratory equipment is fixed on by fixing device through first mounting hole by the vibration tong On.
Further, the fixing device is bolt, and five institutes are respectively provided with any surface of the jig main body Mounting hole is stated, first mounting hole is arranged on the center of the jig main body one side, other two , on the center Central Symmetry, two other described first mounting hole is also in this for first mounting hole Central Symmetry at the heart.
Further, the locking mechanism is bolt, is provided with for reducing weight on the jig main body Loss of weight mouthful.
Present invention also offers a kind of method for testing vibration, using described vibration tong by product to be tested It is fixed on vibratory equipment, including:
Step 1, product to be tested is fixed on the connector, by the locking mechanism by the company Fitting is fixed on jig main body, and the connector is fixed with least one mounting surface of the jig main body;
Step 2, the bottom surface of the jig main body is fixed on vibratory equipment, starts the vibratory equipment, and Test the vibration operating mode of the product.
Further, in step 1, three faces are the mounting surface, the three of the jig main body Individual mounting surface is respectively and fixedly provided with the connector.
Further, the product to be tested of equal number is respectively and fixedly provided with any mounting surface.
Further, in step 1, matched according to different product designs to be tested and the product Connector so that the product is fixed on the jig main body by the connector for designing.
Further, in step 2, specifically include:
Step 2.1, a bottom surface of the jig main body is fixed on vibratory equipment;
Step 2.2, the startup vibratory equipment, test is fixed on using the current bottom surface of the jig main body shakes The vibration operating mode of product during dynamic equipment;
Step 2.3, the connection for removing the jig main body and vibratory equipment, the jig main body is overturn to another At one bottom surface, repeat step 2.2 tests the vibration operating mode of the product, remove again afterwards the jig main body with The connection of vibratory equipment, and the jig main body is overturn to the 3rd bottom surface, the test of repeat step 2.2 institute State the vibration operating mode of product.
The invention provides a kind of vibration tong and method for testing vibration.The present invention is by changing different connections Part disclosure satisfy that the installation requirement of multiple product, in particular so that vibration tong only needs to the fixture master of only a few Body (about 1~2) can meet the installation requirement of the EMS products without oil, can save in vibration test The quantity and expense of jig main body;Vibration test changes a direction and spends the time few, it is only necessary to spend about 10 points Clock;The vibration force pass order of vibration tong rationally, makes the quality of vibration test be further improved; Vibration test changes direction and need not repeatedly pull down and load onto product, therefore product will not be caused to change direction When by artificial damage.
Brief description of the drawings
The structural representation of the pin-connected panel vibration tong that Fig. 1 is provided for the present invention;
The structural representation of the T-shaped vibration tong that Fig. 2 is provided for the present invention;
The structural representation of the integrated vibration tong that Fig. 3 is provided for the present invention;
The structural representation of the integrated overturning formula vibration tong that Fig. 4 is provided for the present invention;
Fig. 5 is the structural representation of jig main body in the combined turnover-type vibration tong that the embodiment of the present invention one is provided Figure;
Fig. 6 is the structural representation of the bottom surface of the combined turnover-type vibration tong that the embodiment of the present invention one is provided;
Fig. 7 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention one is provided;
In the combined turnover-type vibration tong that Fig. 8 is provided for the embodiment of the present invention one two in three the first grooves The structural representation of vibration tong when setting direction is identical;
Fig. 9 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention two is provided;
Figure 10 is the structural representation of combined turnover-type vibration tong after the fixed product that the embodiment of the present invention two is provided Figure;
Figure 11 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention three is provided Figure;
Figure 12 is the structural representation of U-board in the combined turnover-type vibration tong that the embodiment of the present invention four is provided Figure;
Figure 13 is the structure of the first positioning unit in the combined turnover-type vibration tong that the embodiment of the present invention four is provided Schematic diagram;
Figure 14 is the structural representation of U-board in the combined turnover-type vibration tong that the embodiment of the present invention five is provided Figure;
Figure 15 is the structural representation of combined turnover-type vibration tong after the fixed product that the embodiment of the present invention five is provided Figure;
Figure 16 is the knot of the bottom surface of jig main body in the combined turnover-type vibration tong that the embodiment of the present invention five is provided Structure schematic diagram;
Figure 17 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention six is provided Figure;
Figure 18 is the structural representation of the first portal frame that the embodiment of the present invention six is provided;
Figure 19 is the structural representation of the pedestal that the embodiment of the present invention six is provided;
Figure 20 is the structural representation of the combined turnover-type vibration tong that the embodiment of the present invention seven is provided;
Figure 21 is the structural representation of jig main body in the combined turnover-type vibration tong that the embodiment of the present invention nine is provided Figure;
Figure 22 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention nine is provided Figure;
Figure 23 is the structural representation in the face with passage of the jig main body that the embodiment of the present invention nine is provided Figure;
Figure 24 is that another structure in face with passage for the jig main body that the embodiment of the present invention nine is provided is shown It is intended to;
Figure 25 is the C-C sectional views of the jig main body that the embodiment of the present invention nine is provided;
Figure 26 is the H-H sectional views of the jig main body that the embodiment of the present invention nine is provided;
Figure 27 is the J-J sectional views of the jig main body that the embodiment of the present invention nine is provided;
Figure 28 is the top view of the jig main body that the embodiment of the present invention nine is provided;
Figure 29 is the structural representation in K regions in the jig main body that the embodiment of the present invention nine is provided.
In figure, 1:Jig main body, 2:Connector, 3:First groove, 31:First side, 32:Second Side, 4:First mounting hole, 5:Second mounting hole, 6:Loss of weight mouthful, 7:3rd mounting hole, 8:First Plate, 9:Second plate, 91:3rd side, 92:4th side, 10:U-board, 11:First positioning is single Unit, 12:4th mounting hole, 13:Projection, 14:Second positioning unit, 141:First keeper, 142: Second keeper, 143:3rd keeper, 15:3rd positioning unit, 151:First portal frame, 152: Pedestal, 153:Second portal frame, 16:First connection unit, 161:Opening, 17:Second connection unit, 171:First support member, 172:Second support member, 173:3rd support member, 18:5th mounting hole, 19: Passage, 20:Seal groove.
Specific embodiment
Specific embodiment of the invention is described in more detail below in conjunction with schematic diagram.According to following Description and claims, advantages and features of the invention will become apparent from.It should be noted that, accompanying drawing is used Very simplified form and use non-accurately ratio, be only used to conveniently, lucidly aid in illustrating the present invention The purpose of embodiment.
Inventor is designed vibration tong, to overcome existing vibration test high cost, change test side To time-consuming, the shortcoming of product sensitive for damages, it is ensured that the high-quality of vibration test, high efficiency and low cost. But realize that this target is by no means easy, but need a gradually improved process.Inventor is through a large amount of examinations Test, devise five kinds of different vibration tongs.This five kinds of vibration tongs are respectively pin-connected panel vibration tong, T Shape vibration tong, integrated vibration tong, integrated overturning formula vibration tong and combined turnover-type vibration tong, Inventor is progressively improved to the skill of the 5th kind of vibration tong provided in an embodiment of the present invention from the first vibration tong Art scheme, will respectively introduce each technical scheme below.
As shown in figure 1, being pin-connected panel vibration tong in Fig. 1.The vibration tong is by six pieces of flat plate splicings Into hollow-core construction.It specifically includes one piece of base plate, 100, four blocks of side plates 101 and one piece of top board 102, each piece It is bolted between plate.There is mounting hole on base plate 100, mounting hole is also passed through by base plate by bolt 100 fix on a vibration table.The station of fixed product is provided with four blocks of side plates 101 and top board 102, separately The screwed hole of the bolt installation that fixed beam is used is also devised with outward and is installed for vibration acceleration sensor Screwed hole, screwed hole and mounting hole are not illustrated in figure.The material that vibration tong is used is albronze.
For the vibration tong shown in Fig. 1, its vibration force pass order be vibration table → base plate → side plate → Top board → test specimen, now has four roads to transmit, as long as the transmission of one power of any of which goes wrong, all The vibration exciting force distortion that product is obtained can be caused, and then cause test products to simulate the actual work less than vehicle Condition and vibration test is failed, it is therefore desirable to improve.
As shown in Fig. 2 being T-shaped vibration tong in Fig. 2.The vibration tong includes base plate 103 and fixture master Body 104, the integrated structure of the jig main body 104, it can be cube or rectangular structure, and it can Think solid construction.In order to reduce weight, jig main body is internally provided with the lightening hole of cylinder, additionally, Product be fixed on jig main body 104 top surface and four sides, adopted between base plate 103 and jig main body 104 Use multiple bolt connections.There is mounting hole on base plate 103, consolidated base plate 103 through mounting hole by bolt Determine on a vibration table.
The vibration exciting force Email Filtering of T-shaped vibration tong is reduced (for vibration table → base plate → folder The transmission of tool main body → test specimen 3 road), the rigidity and bonding strength of fixture have obtained obvious enhancing.But hair A person of good sense has found to there is also structure problem by T-shaped vibration tong that (exciting force of shake table is by clamp bottom board again It is that weak body drives entity structure that 4 angles are delivered to jig main body, inadvisable), it is therefore desirable to further improve.
As shown in figure 3, integrated vibration tong in Fig. 3.Relative to T-shaped vibration tong, the integration Vibration tong eliminates the base plate of T-shaped vibration tong, only with the jig main body part of integration.Install Hole 105 is located at four angles of jig main body top surface, top surface and bottom surface of the mounting hole 105 through jig main body, And mounting hole 105 is counter bore structure, is fixed on a vibration table jig main body through mounting hole by bolt. Product can be fixed on top surface and four sides.
Compared with T-shaped vibration tong, the vibration exciting force Email Filtering of integrated vibration tong is further obtained (being vibration table → vibration tong → test specimen 2 road transmission) is reduced, clamp structure is abundant and rigid Enough, also further strengthened with the bonding strength of shake table.But inventor still has found, the vibration Fixture there are the replacement of products direction time and long (fix 30 altogether with the top surface of the vibration tong and four sides As a example by individual sample, experiment changes direction and needs to pull down sample and is installed to another face of fixture again to realize product The conversion in direction, once spends 2 minutes and calculates with the dismounting of sample, and 30 samples are accomplished by spending 1 small When, this does not include that product wire harness rearranges time of cost also) and replacing direction be easily caused product and be subject to External force and the problems such as damage (if we realize testing the replacing in direction by changing the direction of shake table, We not only need to take longer time to change the direction of shake table, can also face shake table use level The problem that slide unit back pressure declines), therefore also need to improve.
As shown in figure 4, being integrated convertible vibration tong in Fig. 4.It is the base in integrated vibration tong (length of side is 220mm) the cube integrated overturning vibration tong designed on plinth.Mainly it is improved to integration Fixed on vibration tong vibration tong 4 mounting holes 106 (mounting hole also for counter bore structure, bolt It is arranged in mounting hole, and vibration tong can be fixed on a vibration table) it is designed into by a face of fixture Three adjoining vertical surfaces of fixture, make fixture there is 3 product mounting surfaces and corresponding 3 baseplanes simultaneously. 3 product mounting surfaces of so vibration tong can be respectively mounted 3 products of different directions (needs note Meaning is after product installs upper fixture product, product connector, vibration table, acceleration should be able to be avoided to pass Will not be interfered with each other between sensor);Vibration tong is all designed with acceleration transducer in 3 product mounting surfaces Installation screwed hole 107 and for fixing the installation screwed hole (not shown) that product wire harness bolt is used;Vibration All of screwed hole has all inlayed firm set on fixture, enables the screwed hole Reusability will not stripped thread.
Improvement is significantly enhanced the efficiency that direction is changed in experiment, direction is changed every time and only needs to dismounting 4 (product being arranged on fixture can be with folder by the bolt of individual fixed vibration tong and the direction of turnover fixture Tool changed direction, therefore replacing construction not over 10 minutes together), product is without repeated disassembled and assembled, product Wire harness is without rearranging.But inventor has found that the fixture there is also the big problem of fixture demand, several The product of each profile is required for making a vibration tong and installs meeting its, cause vibration tong into The problems such as this high and too many fixture is not easy to management is (even if portioned product can be by original fixture On the basis of improve processing and realize installing, but will also result in and leave too many different-diameter on the surface of vibration tong Installation screwed hole, this can be produced, and screwed hole is not easy to differentiate and fixture service life is the problems such as shorten), therefore Require further improvement again.
Inventor is on the basis of above-mentioned four kinds of technical schemes, it is further provided combined turnover-type vibration tong. For combined turnover-type vibration tong, the invention provides various embodiments, will below introduce one by one.
Embodiment one
The embodiment of the present invention one provide a kind of vibration tong, it is combined turnover-type vibration tong, for Fix product to be tested in vibration test, including the jig main body with least one mounting surface and by lock Locking structure is removably attached to the connector at the mounting surface of the jig main body, and product to be tested is removable It is fixed on unloading on the connector, the jig main body has three bottom surfaces, a bottom surface is detachable Be fixed on vibratory equipment (in the present embodiment, being shake table), the bottom surface be plane, three institutes State bottom surface adjacent two-by-two and vertical two-by-two, the jig main body also has three adjacent two-by-two faces, three institutes At least one is the mounting surface in stating face, and three faces are relative one by one respectively with three bottom surfaces, three The face is set along three directions perpendicular to each other respectively, bottom surface respectively with other two bottoms Face, two faces are adjacent, by setting (by the design) jig main body, locking mechanism and connection The weight of part so that the overall center of gravity of the jig main body, locking mechanism and connector and three bottoms The distance in face is equal.
Vibration tong provided in an embodiment of the present invention can be used in the horizontal direction, it is also possible in vertical direction On use.In the present embodiment, in vertical direction using the vibration tong, that is, by vibratory equipment The excitation in vertical direction is imposed to vibration tong, with test product vibration operating mode in vertical direction.
Can be by overturning vibration tong so that the different bottom surfaces of vibration tong are fixed on vibratory equipment, are entered And measure product vibration operating mode in different directions.Due between center of gravity in the present embodiment and three bottom surfaces Apart from equal, when the product that measurement is obtained vibrates work condition abnormality, then it is due to vibration tong that can exclude Upset in turn results in the exception that product vibrates operating mode, it is to avoid because fixture upset causes product to vibrate work condition abnormality And cause tester to be mistakenly considered product defective situation in itself, improve the quality of vibration test.
In embodiments of the present invention, can be avoided in vibration processes to product by combined turnover-type vibration tong Dismounting, vibration tong and product are placed in sweat box at the same carry out vibration test and humiture circulation examination Test, it is only necessary on all directions are completed after the vibration test of product, then by vibration tong and product from temperature Taken out in case, and after placement certain hour in normal temperature, finally need only to once be dismantled, it is so big Reducing disassembly process may improve vibration test quality to the damage of product greatly.
Certainly, in the present invention after product is arranged on vibration tong, the center of gravity of fixture can suitably be changed, but can With by setting size is big, weight is big vibration tong to weaken this influence significantly.In fact, when this hair Bright vibration tong is applied in the EMS products without oil, because the size of product is relatively small, therefore not The use of vibration tong is influenced whether, the influence of the analysis of vibration operating mode follow-up to product is also very little.
In the present embodiment, the profile of the jig main body is cube shape, or is cubical every Individual edges and corners prune a bottom surface for same size be equilateral triangle triangular pyramid after profile, or be Cube shape with the first groove at face described at least one, or be have at face described at least one There is the first groove, and a bottom surface for same size is pruned for equilateral triangle in cubical each edges and corners Triangular pyramid after profile.
With reference to Fig. 5~7, the profile of the jig main body 1 is have the first groove 3 at face described at least one Cube shape.Preferably, three faces are the mounting surface, are respectively provided with three faces First groove 3.The quantity of the connector 2 is multiple, removably solid at each described mounting surface Determine the connector 2 of equal number.In the present embodiment, it is removably secured at each described mounting surface One connector 2.
Further, the connector uses connecting board structure, and multiple connector sizes are identical.It is described Connector 2 can be rectangular slab, right-angled trapezium plate, rhombic plate, adjacent two edge lengths parallel four side not etc. Shape plate, five-pointed star plate or hexagonal plate, but not limited to this.Distinguish at three mounting surfaces of the jig main body With three first grooves 3, the connector is removably attached in first groove 3.
In the present embodiment, the connector 2 is rectangular slab, and first groove 3 is U-shaped groove.Square The thickness of the board-like connector 2 of shape can be bigger than the depth of the first groove 3, it is also possible to is equal to or less than.Together Reason, the width of connector 2 can be less than or equal to the width of the first groove, length can be less than, equal to or it is big In the length of the first groove.Preferably, the thickness of connector 2 is equal to the depth of the first groove, can cause After connector 2 is arranged in the first groove, the outer surface of connector 2 and the flush with outer surface of jig main body 1. Size of four sides of connector 2 respectively with the first groove 3 matches, therefore connector 2 in the present embodiment Global shape after mutually being fixed with jig main body 1 is cube shaped.
Preferably, three first grooves 3 are set along three change in coordinate axis direction perpendicular to each other respectively, because This can simultaneously measure three the first grooves when a bottom surface of jig main body is fixed on vibratory equipment Fixed product is in three vibration operating modes in direction on connector.
The vibration operating mode in three directions of product how is measured for convenience of description, is with product to be tested below It is introduced as a example by cuboid.The product has top surface, bottom surface and four sides, for product to be tested Product build three orthogonal first directions, second direction and third directions, and first direction is vertically and top surface And bottom surface, perpendicular to two relative sides, third direction is perpendicular to the relative side of another two for second direction. With reference to Fig. 5, the bottom surface of the product is fixed on the first groove at three mounting surfaces, then in jig main body 1 A bottom surface be fixed on when on vibratory equipment, can measure simultaneously at three the first grooves 3 on connector 2 Fixed product is separately fixed at three mounting surfaces in three vibration operating modes in direction, three products.Specifically Ground, can measure first product vibration operating mode in a first direction, while also by first groove 3 Vibration operating mode of second product in second direction is measured by another first groove 3, while also by the Three the first grooves 3 measure vibration operating mode of the 3rd product in third direction.Turnover fixture main body 1, will press from both sides Another bottom surface for having main body 1 is fixed on vibratory equipment, then can simultaneously measure first product in second party Vibration operating mode to, second product in third direction and the 3rd product in a first direction.Turn over again Turn jig main body 1, the 3rd bottom surface of jig main body 1 is fixed on vibratory equipment, then can measure simultaneously First product third direction, second product in a first direction and the 3rd product in a second direction Vibration operating mode.So by overturning twice, realize to three measurements in direction of product on all mounting surfaces, Product need not be removed, it is to avoid the damage to product, and three sides can be overturn every time before upset and after upset To improve measurement efficiency.
Please continue to refer to Fig. 5, three first grooves 3 set along three change in coordinate axis direction perpendicular to each other respectively Put.If three first grooves 3 are not set along three change in coordinate axis direction perpendicular to each other, for example, As shown in figure 8, Fig. 8 briefly illustrates three directions of the first groove 3.Dash area is three in Fig. 8 Individual first groove 3, three the first grooves 3 are simply set along two vertical directions, there is two the first grooves 3 directions for setting are consistent.So, now, even by overturning twice, in two the first grooves 3 Fixed product can only measure the vibration operating mode of both direction, Fig. 8 on two mounting surfaces of setting direction identical The product fixed at the mounting surface at middle top can be the vibration operating mode for measuring three directions by upset twice 's.Certainly, this scheme can be implementation, simply be not preferred scheme.If additionally, The connection of product and jig main body is removed, product another mounting surface is changed into from a mounting surface, by turning over Turn jig main body also to can be achieved on to three measurements in direction of product, certainly, this is nor a kind of excellent The scheme of choosing.
Additionally, jig main body 1 is turned into another bottom surface from a bottom surface, and it is arranged on vibration table and is When on the vibratory equipment of horizontal plane, jig main body 1 can be horizontally rotated on vibratory equipment it is arbitrarily angled after again It is fixed on vibratory equipment.For example, rotation 45 degree, 90 degree or 180 degree, as long as having suitable on vibratory equipment Installation station, be exactly feasible.
Pair with connector 2 for right-angled trapezium plate situation, the first groove 3 now be U-shaped groove, right angle ladder The one side at the right angle end of shape plate is fixed in the first groove 3.Fig. 5 is refer to, xyz coordinate systems three in Fig. 5 The direction of change in coordinate axis direction and the first groove 3 is consistent, that is, the first groove 3 is along three reference axis in figure Direction is set.When each mounting surface fixes a right-angled trapezium plate respectively, because product is mounted in Right-angled trapezium plate it is domatic on, this is domatic relative with the one side at right angle end, still can now measure product three The vibration operating mode in individual direction.Simply, three directions of the product for now measuring are sat with the xyz in Fig. 5 respectively Corresponding axis has an identical drift angle in mark system, and this drift angle and the domatic inclination angle of right-angled trapezium plate have Close.
For connector 2 be rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or The structure of hexagonal plate, certainly, it is also possible to realize the function as Rectangular Plate Structure.And and rectangle Unlike plate, by taking rhombic plate as an example, due to be set on each connector 2 same position for and produce The installation station of product connection, the installation station between product and connector 2 can be subject to rhombus inscribed square area The limitation of domain size, therefore, rhombic plate substantially similar and rectangular slab is set, but rhombic plate structure is not economical enough Calculate.
Please continue to refer to Fig. 5~7, also there are relative in the jig main body two on the jig main body , be fixed on for the vibration tong through first mounting hole 4 by fixing device by first mounting hole 4 in face On vibratory equipment.In the present embodiment, the fixing device is bolt, in any surface of the jig main body Five first mounting holes 4 are respectively provided with, first mounting hole 4 is arranged on the jig main body 1 Center simultaneously, other two first mounting holes 4 on the center Central Symmetry, two other First mounting hole 4 is also on the center Central Symmetry.Any one first mounting hole 4 is counterbore knot Structure, it is arranged at three mounting surfaces, setting and configuration aspects in the first mounting hole 4, may be referred to Fig. 4, Compared with the vibration tong in Fig. 4, the embodiment of the present invention one also sets three centers of mounting surface and installs Hole 4.
In the present embodiment, the locking mechanism is bolt, has the second mounting hole 5 on jig main body 1, should Second mounting hole 5 has internal thread, has the 3rd mounting hole 7 on connector 2, is installed through the 3rd by bolt Be fixed on connector 2 on second mounting hole 5 of jig main body 1 by hole 7.
Additionally, the installation station between product and connector 2 can have various structures.In the present embodiment, As described in Figure 7, on connector 2 installation station (is installed depending on the region of station is the size according to product , therefore do not marked out in figure) place is provided with multiple mounting holes.It is the 4th peace to install the mounting hole at station Dress hole, the 4th mounting hole in the present embodiment is multiplexed with the mounting hole 7 of part the 3rd, that is, is worn by bolt Be each attached on jig main body 1 for product, connector 2 by the 3rd mounting hole 7 for crossing multiplexing.Certainly, also may be used To set the 4th mounting hole with the 3rd mounting hole 7 unrelated (not being multiplexed), by bolt through the 4th peace Be fixed on product on connector 2 or product be fixed on into connection through the 4th mounting hole by bolt by dress hole On part 2 and jig main body.
Further, 1 it is provided with the loss of weight mouthfuls 6 for reducing weight on the jig main body.In the present embodiment In, loss of weight mouthful is hole shape structure, as lightening hole, and lightening hole is arranged on the bottom of the first groove, and in net Trellis.Jig main body lightening hole after upper connector is installed is completely sealed in the inside of vibration tong, is made Lightening hole can play loss of weight effect but will not reduce the rigidity of fixture.
In the present embodiment, jig main body 1 makes vibration tong overall structure symmetrical after upper connector is installed, Inside is symmetrical latticed lightening hole, and outside is symmetrical holder wall and connector, can be by the company of control The weight of fitting, locking mechanism and jig main body so that the center of gravity of vibration tong is in the center of vibration tong Position.Certainly, this is preferred scheme, even if center of gravity is not in center, the present embodiment still can Obtain good test effect.
In the present embodiment, the material that the jig main body 1 and connector 2 are used is aluminium alloy, fixture master The first mounting hole 4 that each and vibratory equipment are fixed on body 1 has been inlayed firm set in bolt bearing, has been used for The second mounting hole 5 fixed with connector 2 has also inlayed firm set, enables jig main body 1 long-term durable in use.
In embodiment one, the vibration tong apply in automobile engine management system (EMS) without On the product of oil, product to be tested is temperature sensor, detonation sensor, lambda sensor, revolution speed sensing Device, TPS, pressure sensor, pressure regulator, accelerator pedal module, electronic throttle Door, idle governor or electronic controller.
Present invention also offers a kind of method for testing vibration, using described vibration tong by product to be tested It is fixed on vibratory equipment, including:
Step 1, product to be tested is fixed on the connector, by the locking mechanism by the company Fitting is fixed on jig main body, and the connector is fixed with least one mounting surface of the jig main body;
Step 2, the bottom surface of the jig main body is fixed on vibratory equipment, starts the vibratory equipment, and Test the vibration operating mode of the product.
In step 1, three faces are the mounting surface, and three mounting surfaces of the jig main body are equal It is fixed with the connector.
The product to be tested of equal number is respectively and fixedly provided with any mounting surface.
In step 1, the connector for being matched according to different product designs to be tested and the product, makes The product is obtained to be fixed on the jig main body by the connector for designing.
In step 2, specifically include:
Step 2.1, a bottom surface of the jig main body is fixed on vibratory equipment;
Step 2.2, the startup vibratory equipment, test is fixed on using the current bottom surface of the jig main body shakes The vibration operating mode of product during dynamic equipment;
Step 2.3, the connection for removing the jig main body and vibratory equipment, the jig main body is overturn to another At one bottom surface, repeat step 2.2 tests the vibration operating mode of the product, remove again afterwards the jig main body with The connection of vibratory equipment, and the jig main body is overturn to the 3rd bottom surface, the test of repeat step 2.2 institute State the vibration operating mode of product.
Embodiment two
In embodiment two, product to be tested is electronic throttle.Embodiment two is mainly the peace in product It is different from embodiment one at dress station.
In embodiment one, installation station is plane, on this plane with the 4th mounting hole, electronic throttle Door is fixed on connector 2 by the 4th mounting hole.With reference to Fig. 9~10, in embodiment two, there is provided one Kind different installation stations, install at station that to have a cross section be the groove of L-shaped, the groove of the L-shaped with The size matching of electronic throttle.It is, giving another setting side for installing station in embodiment two Formula.Additionally, the portal frame unit for fixing product wire harness is also provided with the vibration tong, for gantry The introduction of frame unit refer to the embodiment six in the present invention, in addition, other technologies scheme and embodiment One is identical, will not be repeated here.
Embodiment three
In the present embodiment, compared with embodiment one, the structure to connector 2 is changed, with specification The direction of product wire harness.
Multiple sizes of connector 2 are identical.In the present embodiment, as shown in figure 11, the connector 2 Including being removably secured the first plate 8 and the second plate 9 that are connected, first plate 8 and with the first groove 3 The integrated setting of two plate 9, first plate 8 has the one side being fixed in first groove 3, also has There is the another side being fixedly connected with second plate 9, product to be tested is fixed on second plate 9.
In the present embodiment, the plate 9 of first plate 8 and second is rectangular slab, and first groove 3 is U Connected in star, refer to Fig. 5 and Figure 11, and the inside of first groove 3 has two parallel sides, and It is first side 31 and second side 32, second plate 9 has the 3rd side 91 that is parallel to each other and the Four sides 92, the 3rd side 91 is parallel with the first side 31, and the first side 31 is near institute State the 3rd side 91, and the second side 32 and the 4th is less than with the distance between the 3rd side 91 The distance between side 92, product to be tested is fixed on the 4th side 92 of second plate 9.
In the present embodiment, product to be tested can be the phase detector with vertical plug.By inciting somebody to action Phase detector with vertical plug is fixed on the side wall of the second plate 9 (the 4th side 92), can be made The wire harness for obtaining the phase detector is all set away from the direction of the 4th side.The present embodiment is in other Appearance refer to embodiment one, will not be repeated here.
Example IV
In the present embodiment, with embodiment three similarly, the structure to connector 2 is changed, with specification The direction of product wire harness.
Multiple connector sizes are identical.In the present embodiment, as shown in Figure 12~13, the connector 2 Including the positioning unit 11 of U-board 10 and first, first groove 3 is U-shaped groove, the U-board 10 webs fixed with the base plate for including base plate and both sides, the base plate of the U-board 10 is removably It is fixed in first groove 3, product to be tested is fixed on the base plate of the U-board 10, described First positioning unit 11 is arranged on one end away from the base plate of the web, and between the web Opening 110 is provided with, the product has wire harness, and the wire harness is along its length linearly described in Opening 110.
Please continue to refer to Figure 12~13, the first positioning unit 11 is also Rectangular Plate Structure, its length in the present embodiment Length of the degree less than U-board 10.Also there is the second groove 111, the second groove on first positioning unit 11 111 and U-board 10 on the 3rd mounting hole 7 match.First positioning unit 11 also has the 4th mounting hole 12, there is the 4th parallel mounting hole 12 of two rows for fixing on product to be tested, and the first positioning unit, Specifically include first and ranked fourth mounting hole 12 and second and ranked fourth mounting hole 12.It is fixed on first and ranked fourth installation The wire harness of the product on hole 12 can be towards the web of the U-board 10 that mounting hole 12 is ranked fourth near second Direction is set, and product on mounting hole 12 is ranked fourth for being fixed on second, and its wire harness is towards U-board 10 The web direction of opposite side is set.
In the present embodiment, product to be tested can be the phase detector with horizontal plug.By inciting somebody to action Phase detector with horizontal plug is fixed on the 3rd mounting hole, can effective specification wire harness bearing of trend. The present embodiment other guide refer to embodiment one, will not be repeated here.
Embodiment five
In the present embodiment, from unlike embodiment one, the installation station to product on connector 2 enters Design is gone, more reasonably to fix product.
Multiple connector sizes are identical.In the present embodiment, as shown in Figure 14~15, described first is recessed Groove 3 is U-lag, and the connector 2 is have multiple raised rectangular slabs, product to be tested in one side Being fixed on the connector 2 has in the raised one side, and the vibration tong is also included for described Second positioning unit 14 of product orientation, second positioning unit 14 is arranged between multiple projections On region, and it is in contact with the product, will through second positioning unit 14 by the locking mechanism The product is fixed on the connector.
In the present embodiment, the second positioning unit 14 includes the first keeper 141, the and of the second keeper 142 3rd keeper 143, the first keeper 141 and the second keeper 142 fix therebetween a product, Second keeper 142 and the 3rd keeper 143 fix therebetween another product.
In the present embodiment, product to be tested is canister control valve.Further, since the second positioning for adding The size of unit 14 is smaller, therefore the overall center of gravity influence on vibration tong is little.Learn after tested, add second Influence after positioning unit 14 to vibration tong center of gravity is very little.In the present embodiment, as shown in figure 16, Loss of weight mouthful can also be respectively provided with three bottom surfaces, loss of weight mouthful can be rectangular-shaped.In the bottom of loss of weight mouthful Four the first symmetrical mounting holes 4 can be set, along with the first symmetrical mounting hole 4 of four diagonal angles, There are 8 the first mounting holes 4 on bottom surface.The present embodiment other guide refer to embodiment one, will not be repeated here.
Embodiment six
In the present embodiment, from unlike embodiment one, connector 2 is designed so that this reality The wire harness for applying product in example can extend to another mounting surface from a mounting surface.
Multiple connector sizes are identical.In the present embodiment, product to be tested has wire harness, described Vibration tong also includes the 3rd positioning unit, is fixed on the wire harness by the 3rd positioning unit described On connector, and enable that the wire harness extends to other one or two described installations from a mounting surface At face.
As shown in Figure 17~19, the 3rd positioning unit 15 includes the first portal frame 151 and pedestal 152, The wire harness includes the first wire harness, and first wire harness passes through first portal frame 151, by described first Be fixed on first wire harness on the pedestal 152 by portal frame, and causes first wire harness from current peace Dress face is extended at another mounting surface.
Please continue to refer to 17~19, the connector is rectangular slab, and first groove 3 is U-shaped groove, The connector has and the bottom of the first groove 3 contact and parallel bottom surface and parallel with the bottom surface Top surface, also with the first side and second side parallel with the side inside first groove 3, Also there is the 3rd side and the 4th side being parallel to each other, the connector has along the side of extension of the first groove 3 To the one end for exposing outside first groove 3, in figure at dotted line beyond part be the one end exposed, institute State one end that the 3rd side exposes outside first groove 3 positioned at the connector, the 3rd positioning unit Also include the second portal frame 153, the structure of the second portal frame 153 is identical with the first portal frame 151, the line Beam also includes the second wire harness, and second wire harness passes through second portal frame 153, by described second gantry Be fixed on second wire harness on the 3rd side of the connector 2 by frame 153, and causes second line Beam extends to the 3rd mounting surface (different from the mounting surface that the first wire harness is extended to) from the face of being currently installed on Place.
In the present embodiment, product can be the EMS products, or body electronics product without oil. The present embodiment other guide refer to embodiment one, will not be repeated here.
Embodiment seven
The present embodiment is a kind of modification on the basis of embodiment one.In the present embodiment, the connector 2 Using connecting board structure, the connector 2 is detachable to be fixed at the mounting surface of the jig main body, and With the one end of projection on the jig main body mounting surface, throwing of the connector 2 at the mounting surface Shadow is located at the inside of mounting surface.
The present embodiment can be applied on the EMS products without oil included in such as embodiment one.The company Fitting is square plate or plectane.As shown in figure 20, in the present embodiment, using plectane.Jig main body 1 It can be plane with the junction of connector 2, it is possible to have circular groove.Have seven on connector 2 Individual the first symmetrical mounting hole 4, one is located at home position, in addition six it is symmetrical on the center of circle.This reality Apply an other guide and refer to embodiment one, will not be repeated here.
Embodiment eight
In embodiment one to seven, three situations of mounting surface are introduced.For embodiment one to seven, In the case of three mounting surfaces, it is also possible to which product, other two mounting surfaces are only installed at a mounting surface Product is not installed, the vibration operating mode in three directions of product can be so measured after upset twice.It is described below One mounting surface and two situations of mounting surface.
There are a mounting surface or two mounting surfaces on the jig main body 1.
Further, the connector 2 uses connecting board structure, and the connector 2 is rectangular slab, right angle Trapezoidal plate, rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or hexagonal plate.
There are two mounting surfaces, two faces are the mounting surface on the jig main body 1, described in each The connector 2 of equal number is removably secured at mounting surface, one is respectively provided with each described mounting surface Individual first groove 3, two first grooves 3 are set along two change in coordinate axis direction respectively, the connection Part is removably attached in first groove 3.When two mounting surfaces, may be referred to implement Example one, by overturning twice, can also certainly measure product vibration operating mode in three directions, only It is without the efficiency high for being respectively provided with product and being tested on three mounting surfaces.The present embodiment other guide please join Embodiment one is examined, be will not be repeated here.
Embodiment nine
Two situations of mounting surface are introduced in embodiment eight, in the present embodiment, introduction is will focus on One situation of mounting surface.
Embodiment one is refer to, in the structure of the jig main body 1 of embodiment one, if only with a reality Example is applied, certainly, upset can also realize vibrating three directions of product twice the measurement of operating mode.Simply, Situation with two mounting surfaces in embodiment eight is similar, is not preferred scheme, the product number that can be measured every time Amount is few, and a direction for product can only be also measured every time, therefore vibration test is less efficient.
Different connectors 2 can be set for different products so that installation station and product on connector 2 Product are matched, and in the embodiment more than, what is highlighted is the connector 2 of Rectangular Plate Structure, described below The connector 2 of other structures.
In the present embodiment, the structure of jig main body 1 and connector 2 refer to Figure 21~29, described in each At least one connector 2 is fixed with mounting surface, product to be tested is the ignition coil with extension bar, the point Live wire circle is connected by extension bar with spark plug, the connector 2 will with the ignition coil, extension bar and Spark plug is each attached at the mounting surface of the jig main body 1, and the extension bar and spark plug are each attached to described In jig main body 1.
Figure 22 is refer to, the connector 2 includes the first connection unit 16 and the second connection unit 17, institute State the first connection unit 16 to be fixedly connected with the second connection unit 17, first connection unit 16 is second Projection on connection unit 17, will by the locking mechanism positioned at the inside of second connection unit 17 Second connection unit 17 is fixed on jig main body 1, and causes that first connection unit 16 is fixed Have inside jig main body 1, on the connector and run through first connection unit and the second connection unit The 5th mounting hole 18, the ignition coil is removably attached on second connection unit 18, and is made Obtain the extension bar and spark plug is arranged in the 5th mounting hole 18.
Figure 21~24 are refer to, the passage 19 for leading to inert gas are additionally provided with the vibration tong, Have on first connection unit 16 and cause the outside of the first connection unit 16 with internal the 5th peace The opening 161 that dress hole 18 is connected, opening 161 is bar shaped slot structure, the passage 19 and the opening 161 connections.Wherein, Figure 23 is the side view at the visible face with passage in Figure 21, Tu24Wei The side view in (there is passage) face relative with visible bottom surface in Figure 21.
Further, Figure 29 is refer to, the jig main body 1 with the junction of the second connection unit 17 On be provided with seal groove 20 for placing sealing ring, by the locking mechanism by second connection unit 17 and sealing ring be fixed on the jig main body 1.After sealing ring is sealed, it is passed through by passage Inert gas at spark plug cannot be overflowed, it can be ensured that spark plug is surrounded by inert gas.For example, fiery Hua Sai is surrounded by nitrogen, can ensure that spark plug is operated in a stabilization and the working environment of safety.
Please continue to refer to Figure 21, there is a mounting surface on the jig main body 1, a face is described Mounting surface.The passage 19 is arranged at two other described face, and is additionally provided with two faces and is subtracted Repeated hole, two passages are provided with the bottom of lightening hole, and two faces have four ventilations Hole 19.In figure 21, a mounting surface, a bottom surface and a face with passage are illustrated.
Additionally, the jig main body 1 is also respectively provided with lightening hole at three bottom surfaces.The lightening hole of bottom surface is annular Structure, has a protruding block in the lightening hole of bottom, this protruding block is concordant with the bottom surface, and is cylinder Structure, is provided with first mounting hole 4 on the protruding block, first mounting hole 4 is arranged on protruding block Center, by setting protruding block so that ensure that the rigidity of vibration tong.
Please continue to refer to Figure 22, second connection unit 17 includes the first support member 171, the second support member 172 and the 3rd support member 173, first support member 171 is circular cylinder, and first connection is single Unit 16 is fixed on the first support member 171, and projection on first support member 171 is located at first The inside of support member 171, is provided with least two through first support member on first support member 171 171 bottom surface and the 3rd mounting hole 7 of top surface, top surface of the locking mechanism from first support member 171 The 3rd mounting hole 7 is passed through to the direction of the bottom surface, and second connection unit 17 is fixed on institute State on the second mounting hole 5 of jig main body 1, the 3rd mounting hole 7 is on described first described in any two The asymmetric setting in the center of circle of the top surface of support member 171, the support member 173 of second support member 172 and the 3rd is solid It is scheduled on the top surface of first support member 171, second support member 172 is circular cylinder, institute State the second support member 172, the first support member 171 and connect into the described 5th with the inside of the first connection unit 16 Mounting hole 18, product to be tested is inserted in second support member 172, and is fixed on the 3rd support On part 173.
Further, the first support member 171 can be flat with jig main body 1 away from one end of the first connection unit A part can also be exposed outside together, can also be recessed inside jig main body 1.In the present embodiment, its with Jig main body 1 is concordant.
The present embodiment is applied on ignition coil, is only provided with a mounting surface.It is provided with one mounting surface Four installation stations, for installing four ignition coils, by upset, jig main body 1 can be with measurement point twice Live wire circle vibration operating mode in three directions.However, as long as the size of jig main body 1 is sufficiently large, being can To set two or three mounting surfaces, concrete principle and mounting surface it is identical.The present embodiment is in other Appearance refer to embodiment one, will not be repeated here.
To sum up, the invention provides a kind of vibration tong and method for testing vibration.The present invention is different by changing Connector disclosure satisfy that the installation requirement of multiple product, in particular so that vibration tong only needs to only a few Jig main body (about 1~2) can meet the installation requirement of the EMS products without oil, can save vibration The quantity and expense of jig main body in experiment;Vibration test changes a direction and spends the time few, it is only necessary to spend About 10 minutes;The vibration force pass order of vibration tong rationally, makes the quality of vibration test obtain further Improve;Vibration test changes direction and need not repeatedly pull down and load onto product, therefore will not cause product more By artificial damage when changing direction;Further, it is to avoid in the prior art on vibration tong product wire harness spiral shell Bolt fixed form, and then avoid the situation that wire harness is worn in vibration.
The preferred embodiments of the present invention are above are only, any restriction effect is not played to the present invention.Appoint What person of ordinary skill in the field, is not departing from the range of technical scheme, to the present invention The technical scheme and technology contents of exposure make any type of equivalent or modification etc. variation, belong to without departing from The content of technical scheme, still falls within protection scope of the present invention.

Claims (36)

1. a kind of vibration tong, for fixing product to be tested in vibration test, it is characterised in that bag Include the jig main body with least two mounting surfaces and the fixture master is removably attached to by locking mechanism Connector at the mounting surface of body, product to be tested is removably attached on the connector, the folder Tool main body has three bottom surfaces, and a bottom surface is removably attached on vibratory equipment, and the bottom surface is Plane, three bottom surfaces are adjacent two-by-two and vertical two-by-two, and the jig main body also has two-by-two adjacent three Individual face, at least two is the mounting surface, three faces and three bottom surface difference one in three faces One is relative, and three faces are set along three directions perpendicular to each other respectively, any one described bottom surface respectively with Other two described bottom surfaces, two faces are adjacent, by setting the jig main body, locking mechanism and company The weight of fitting so that the overall center of gravity of the jig main body, locking mechanism and connector with three described in The distance of bottom surface is equal.
2. vibration tong as claimed in claim 1, it is characterised in that the profile of the jig main body is vertical Cube profile, or be to prune a bottom surface for same size for equilateral triangle in cubical each edges and corners Profile after the triangular pyramid of shape, or be the cube shape with the first groove at face described at least one, Or be that there is the first groove at face described at least one, and pruned one in cubical each edges and corners The bottom surface of same size is the profile after the triangular pyramid of equilateral triangle.
3. vibration tong as claimed in claim 2, it is characterised in that three faces are the installation Face, the quantity of the connector is multiple, and equal number is removably secured at each described mounting surface The connector.
4. vibration tong as claimed in claim 3, it is characterised in that the connector is hardened using connection Structure, has three first grooves, described in three respectively at three mounting surfaces of the jig main body First groove is set along three change in coordinate axis direction perpendicular to each other respectively, and the connector is removably attached to In first groove.
5. vibration tong as claimed in claim 4, it is characterised in that removable at each described mounting surface Fix a connector with unloading.
6. the vibration tong as described in claim 4 or 5, it is characterised in that multiple connector sizes Identical, the connector is rectangular slab, right-angled trapezium plate, rhombic plate, adjacent two edge lengths not etc. parallel Quadrangular plate, five-pointed star plate or hexagonal plate.
7. vibration tong as claimed in claim 6, it is characterised in that the connector is rectangular slab or straight Angle trapezoidal plate, first groove is U-shaped groove.
8. vibration tong as claimed in claim 6, it is characterised in that the vibration tong is applied in automobile In engine management system without on the product of oil, product to be tested is temperature sensor, detonation sensor, Lambda sensor, speed probe, TPS, pressure sensor, pressure regulator, throttle Pedal module, electronic throttle, idle governor or electronic controller.
9. the vibration tong as described in claim 4 or 5, it is characterised in that multiple connector sizes Identical, the connector includes being removably secured with the first groove the first plate and the second plate being connected, described First plate has the one side being fixed in first groove, also with another with what second plate was fixedly connected Simultaneously, product to be tested is fixed on second plate.
10. vibration tong as claimed in claim 9, it is characterised in that first plate and the second plate are equal It is rectangular slab, first groove is U-shaped groove, the inside of first groove has two parallel sides Face, and be first side and second side, second plate has the 3rd side and the 4th side being parallel to each other Face, the 3rd side is parallel with the first side, and the first side is close to the 3rd side, and It is to be tested with the distance between the 3rd side less than the distance between the second side and the 4th side Product be fixed on the 4th side of second plate.
11. vibration tongs as claimed in claim 10, it is characterised in that product to be tested is with perpendicular To the phase detector of plug.
12. vibration tong as described in claim 4 or 5, it is characterised in that multiple connector chis Very little identical, the connector includes U-board and the first positioning unit, and first groove is U-shaped groove, The U-board includes the web fixed with the base plate of base plate and both sides, and the base plate of the U-board is removable It is fixed on unloading in first groove, product to be tested is fixed on the base plate of the U-board, described First positioning unit is arranged on one end away from the base plate of the web, and is set between the web Opening is equipped with, the product has wire harness, and the wire harness linearly passes through the opening along its length.
13. vibration tongs as claimed in claim 12, it is characterised in that product to be tested is with horizontal stroke To the phase detector of plug.
14. vibration tong as described in claim 4 or 5, it is characterised in that multiple connector chis Very little identical, first groove is U-lag, and the connector is have multiple raised rectangular slabs in one side, Product to be tested is fixed on the connector to be had in the one side of the projection, and the vibration tong also includes For the second positioning unit to the product orientation, second positioning unit is arranged on multiple projections Between region on, and be in contact with the product, it is single through the described second positioning by the locking mechanism Be fixed on the product on the connector by unit.
15. vibration tongs as claimed in claim 14, it is characterised in that product to be tested is canister control Valve processed.
16. vibration tong as described in claim 4 or 5, it is characterised in that multiple connector chis Very little identical, product to be tested has wire harness, and the vibration tong also includes the 3rd positioning unit, by institute State the 3rd positioning unit the wire harness is fixed on the connector, and enable the wire harness from Mounting surface is extended at other one or two described mounting surfaces.
17. vibration tongs as claimed in claim 16, it is characterised in that the 3rd positioning unit includes First portal frame and pedestal, the wire harness include the first wire harness, and first wire harness passes through described first gantry , be fixed on first wire harness on the pedestal by first portal frame by frame, and causes described first Wire harness is extended at another mounting surface from the face of being currently installed on.
18. vibration tongs as claimed in claim 17, it is characterised in that the connector is rectangular slab, First groove be U-shaped groove, the connector have with first bottom portion of groove contact and it is parallel Bottom surface and the top surface parallel with the bottom surface, also with parallel with the side of first inside grooves First side and second side, also with the 3rd side being parallel to each other and the 4th side, the connector tool There is one end that first groove is exposed outside along the first groove bearing of trend, the 3rd side is located at the company Fitting exposes outside one end of first groove, and the 3rd positioning unit also includes the second portal frame, described Wire harness also includes the second wire harness, and second wire harness passes through second portal frame, by described second gantry Be fixed on second wire harness on the 3rd side of the connector by frame, and cause second wire harness from work as Preceding mounting surface is extended at the 3rd mounting surface.
19. vibration tongs as claimed in claim 3, it is characterised in that the connector uses connecting plate Structure, the connector is detachable to be fixed at the mounting surface of the jig main body, and with projection in institute The one end on jig main body mounting surface is stated, projection of the connector at the mounting surface is positioned at mounting surface It is internal.
20. vibration tongs as claimed in claim 19, it is characterised in that the connector is square plate Or plectane.
21. vibration tongs as claimed in claim 2, it is characterised in that have two on the jig main body Individual mounting surface, two faces are the mounting surface.
22. vibration tongs as claimed in claim 21, it is characterised in that the connector uses connecting plate Structure, the connector is rectangular slab, right-angled trapezium plate, rhombic plate, adjacent two edge lengths not etc. parallel Quadrangular plate, five-pointed star plate or hexagonal plate.
23. vibration tong as described in claim 21 or 22, it is characterised in that each described mounting surface Place is removably secured the connector of equal number, is respectively provided with described in one on each described mounting surface First groove, two first grooves are set along two change in coordinate axis direction respectively, and the connector is detachable Be fixed in first groove.
24. vibration tongs as claimed in claim 2, it is characterised in that solid on each described mounting surface Surely there is at least one connector, product to be tested is the ignition coil with extension bar, and the ignition coil passes through Extension bar is connected with spark plug, and the connector will be fixed with the ignition coil, extension bar and spark plug At the mounting surface of the jig main body, the extension bar and spark plug are each attached in the jig main body.
25. vibration tongs as claimed in claim 24, it is characterised in that the connector includes that first connects Order unit and the second connection unit, first connection unit is fixedly connected with the second connection unit, and described the Projection of one connection unit on the second connection unit is located at the inside of second connection unit, by described Be fixed on second connection unit on jig main body by locking mechanism, and causes that first connection unit is consolidated It is scheduled on inside jig main body, has on the connector and run through first connection unit and the second connection unit The 5th mounting hole, the ignition coil is removably attached on second connection unit, and causes institute State extension bar and spark plug is arranged in the 5th mounting hole.
26. vibration tongs as claimed in claim 25, it is characterised in that also set up on the vibration tong There is the passage for leading to inert gas, have on first connection unit and cause outside first connection unit The opening that portion is connected with the 5th mounting hole of inside, the passage and the open communication.
27. vibration tongs as claimed in claim 26, it is characterised in that connect with second connection unit The seal groove for placing sealing ring is provided with the jig main body at the place of connecing, will by the locking mechanism Second connection unit and sealing ring are fixed on the jig main body.
28. vibration tongs as claimed in claim 25, it is characterised in that second connection unit includes First support member, the second support member and the 3rd support member, first support member are circular cylinder, institute The first connection unit is stated to be fixed on the first support member, and projection on first support member is located at first The inside of support member, is provided with least two through the bottom surface of first support member on first support member And the 3rd mounting hole of top surface, side of the locking mechanism from the top surface of first support member to the bottom surface To through the 3rd mounting hole, and second connection unit is fixed on the second peace of the jig main body On dress hole, the center of circle asymmetric setting of the 3rd mounting hole described in any two on the first support member top surface, Second support member and the 3rd support member are each attached on the top surface of first support member, described second Support member is circular cylinder, and the inside of second support member, the first support member and the first connection unit connects Lead into the 5th mounting hole, product to be tested is inserted in second support member, and be fixed on described the On three support members.
29. vibration tongs as claimed in claim 2, it is characterised in that also have on the jig main body First mounting hole in relative two faces in the jig main body, described first is passed through by fixing device Be fixed on the vibration tong on vibratory equipment by mounting hole.
30. vibration tongs as claimed in claim 29, it is characterised in that the fixing device is bolt, Five first mounting holes are respectively provided with any surface of the jig main body, first mounting hole sets Put in the center of the jig main body one side, other two first mounting holes are on the center center Symmetrically, two other described first mounting hole is also on the center Central Symmetry.
31. vibration tongs as claimed in claim 1, it is characterised in that the locking mechanism is bolt, The loss of weight mouthful for reducing weight is provided with the jig main body.
A kind of 32. method for testing vibration, will using the vibration tong as any one of claim 1-31 Product to be tested is fixed on vibratory equipment, it is characterised in that including:
Step 1, product to be tested is fixed on the connector, by the locking mechanism by the company Fitting is fixed on jig main body, and the connector is fixed with least one mounting surface of the jig main body;
Step 2, the bottom surface of the jig main body is fixed on vibratory equipment, starts the vibratory equipment, and Test the vibration operating mode of the product.
33. method for testing vibration as claimed in claim 32, it is characterised in that in step 1, three The face is the mounting surface, and three mounting surfaces of the jig main body are respectively and fixedly provided with the connector.
34. method for testing vibration as claimed in claim 33, it is characterised in that on any mounting surface It is respectively and fixedly provided with the product to be tested of equal number.
35. method for testing vibration as claimed in claim 32, it is characterised in that in step 1, according to The connector that different product designs to be tested matches with the product so that the company that the product passes through design Fitting is fixed on the jig main body.
36. method for testing vibration as any one of claim 32-35, it is characterised in that in step In 2, specifically include:
Step 2.1, a bottom surface of the jig main body is fixed on vibratory equipment;
Step 2.2, the startup vibratory equipment, test is fixed on using the current bottom surface of the jig main body shakes The vibration operating mode of product during dynamic equipment;
Step 2.3, the connection for removing the jig main body and vibratory equipment, the jig main body is overturn to another At one bottom surface, repeat step 2.2 tests the vibration operating mode of the product, remove again afterwards the jig main body with The connection of vibratory equipment, and the jig main body is overturn to the 3rd bottom surface, the test of repeat step 2.2 institute State the vibration operating mode of product.
CN201510786865.XA 2015-11-16 2015-11-16 Vibration clamp and vibration test method Pending CN106706248A (en)

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CN107560813A (en) * 2017-08-22 2018-01-09 北京卫星环境工程研究所 Micro-nano satellite batching vibration testing method
CN108827572A (en) * 2018-07-31 2018-11-16 天津航天瑞莱科技有限公司 A kind of vibration impact experiment fixture of more part combination body products
CN109015459A (en) * 2018-08-07 2018-12-18 珠海博杰电子股份有限公司 Oscillation test fixture
CN109341993A (en) * 2018-11-20 2019-02-15 中国电力科学研究院有限公司 The environmental suitability test method of unmanned plane cruising inspection system used for transmission line
CN109357832A (en) * 2018-12-01 2019-02-19 陕西航空电气有限责任公司 A kind of aero-engine igniter vibration testing method
CN109632226A (en) * 2019-01-11 2019-04-16 北京长城华冠汽车科技股份有限公司 Fitting device for wiring board vibration test
CN110763417A (en) * 2019-11-13 2020-02-07 广州兴森快捷电路科技有限公司 Clamping assembly, clamping mechanism and vibration test device
CN112345214A (en) * 2020-09-25 2021-02-09 华东光电集成器件研究所 Clamp for high-acceleration centrifugal test of packaged integrated circuit
CN114427946A (en) * 2021-12-29 2022-05-03 中航华东光电有限公司 Universal vibration clamp and vibration test method

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107560813A (en) * 2017-08-22 2018-01-09 北京卫星环境工程研究所 Micro-nano satellite batching vibration testing method
CN108827572A (en) * 2018-07-31 2018-11-16 天津航天瑞莱科技有限公司 A kind of vibration impact experiment fixture of more part combination body products
CN109015459A (en) * 2018-08-07 2018-12-18 珠海博杰电子股份有限公司 Oscillation test fixture
CN109341993A (en) * 2018-11-20 2019-02-15 中国电力科学研究院有限公司 The environmental suitability test method of unmanned plane cruising inspection system used for transmission line
CN109357832A (en) * 2018-12-01 2019-02-19 陕西航空电气有限责任公司 A kind of aero-engine igniter vibration testing method
CN109632226A (en) * 2019-01-11 2019-04-16 北京长城华冠汽车科技股份有限公司 Fitting device for wiring board vibration test
CN110763417A (en) * 2019-11-13 2020-02-07 广州兴森快捷电路科技有限公司 Clamping assembly, clamping mechanism and vibration test device
CN112345214A (en) * 2020-09-25 2021-02-09 华东光电集成器件研究所 Clamp for high-acceleration centrifugal test of packaged integrated circuit
CN114427946A (en) * 2021-12-29 2022-05-03 中航华东光电有限公司 Universal vibration clamp and vibration test method

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