CN106706247A - Vibration clamp and vibration test method - Google Patents
Vibration clamp and vibration test method Download PDFInfo
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- CN106706247A CN106706247A CN201510785529.3A CN201510785529A CN106706247A CN 106706247 A CN106706247 A CN 106706247A CN 201510785529 A CN201510785529 A CN 201510785529A CN 106706247 A CN106706247 A CN 106706247A
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- vibration
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- main body
- connector
- jig main
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Abstract
The invention provides a vibration clamp comprising a clamp body which is provided with an installing surface and a connecting member which is fixed on the installing surface through a locking structure and used for fixing a product. The clamp body is provided with three bottom surfaces which are connected with vibration equipment. Every two of the three bottom surfaces are adjacent and perpendicular. The clamp body is also provided with three surfaces of which every two surfaces are adjacent. Only one of the three surfaces is the installing surface, and the three surfaces and the three bottom surfaces are corresponding in a one-to-one way. The three surfaces are arranged along three directions in which every two of the three surfaces are perpendicular. Any one bottom surface is adjacent to other two bottom surfaces and two surfaces. The overall center of gravity of the clamp body, the locking structure and the connecting member is enabled to be equal in the distance to the three bottom surfaces by arranging the weight of the clamp body, the locking structure and the connecting member. According to the vibration clamp and a vibration test method, the installing requirements of multiple products can be met; time consumed for changing direction is less; the vibration force transmission order is reasonable; and the product is not damaged due to repeated product disassembling and assembling.
Description
Technical field
The present invention relates to vibration-testing field, especially a kind of vibration tong and method for testing vibration.
Background technology
When product on vehicle is travelled on road, can be subject to cause from rough road with vehicle
Random vibration, additionally, install product on the engine can also be subject to from engine just simultaneously
Chord vibration is encouraged.Accordingly, it would be desirable to vibration test is carried out to the product on vehicle, to examine the structure of product tired
Whether labor intensity, i.e. product can fatigue failure and damages caused by by the actual applying working condition of simulation.
When product on to vehicle carries out vibration test, it is often necessary to EMS (automobile engine management systems
System) belonging to product carry out vibration test.EMS is main by air manager system, electronic controller, fuel feeding system
The product form of system, fuel injection system, sensor and the several parts of ignition coil, these products are mainly pacified
On vehicle body or on engine, most of small volume.EMS products include the product with oil, for example,
Fuel injector, fuel dispenser and oil pump assy.EMS products also include the product without oil, for example, electronics
Controller, ignition coil, canister control valve, phase detector, temperature sensor, detonation sensor, oxygen
Sensor, speed probe, TPS, pressure sensor, pressure regulator, throttle are stepped on
Plate module, electronic throttle, idle governor.
For the vibration test of automobile product, the actually used work on vehicle in laboratory simulation is usually required that
Condition, it is desirable to which product visual inspection after vibration test is tested without visible damage and by follow-up properties.In order to
Requirement of the product to vibration test is realized in laboratory, it is complete that usual vibration test personnel can design vibration tong
Into vibration test, automobile product is fixed on a vibration table by vibration tong, and operational shock platform is realized
Vibration.
In the prior art, vibration tong demand is big, it is necessary to the automobile product according to different profiles is designed not
Same vibration tong, the high cost of vibration test;Testing automobile product vibration work in one direction
, it is necessary to change the measurement direction of automobile product after condition, every time change measurement direction when product demolition, installation and
Rearranging for product wire harness is required for taking a significant amount of time, and big appointment spends 2 hours;Change every time
During experiment direction, tearing open and filling for product be all easily caused product by artificial damage.
Specifically, after product vibration operating mode in one direction has been tested, it is necessary to remove the product, and
Product is reinstalled in the other positions of vibration tong, to measure the vibration operating mode on other directions.Shaking
, it is necessary to repeatedly be torn open and filled, this increases the risk of damage of product significantly, it is also possible to draw during dynamic
Play the erroneous judgement of technical staff.
For the damage of test product, with various possibilities.Can be that vibration test causes product to damage in itself
It is bad;Can also be that technical staff's maloperation in disassembly process causes damage of product;Can also be because and shaking
Caused by other experiments that dynamic test is combined, for example, humiture cyclic test.On product on automobile,
For example, for most EMS products and part body electronics product, being also needed to when vibration test is done
Simultaneously carry out humiture cyclic test, under uniform temperature environment, product may it is aging, deformation, if
Being dismounted for multiple times, then can significantly aggravate product and be risk of damage to again.
Further, if because vibration test causes damage of product, then technical staff can be to product
Follow-up improvement is carried out, this also exactly first purpose of vibration test.If after being dismounted for multiple times, product occurs
Damage, it is due to vibration that caused damage of product in disassembly process may be mistaken for product by technical staff
Process of the test and damage, and further to subsequently being improved without improved products, undoubtedly take time and effort
And waste of resource;On the other hand, after above-mentioned erroneous judgement occurs in technical staff, new product can be arranged to re-start
Test, this undoubtedly wastes the flow completed before vibration test, such as performance test before to product
With durable test process, testing cost has been aggravated significantly, also aggravated the burden of technical staff.
The content of the invention
It is an object of the invention to provide a kind of vibration tong and method for testing vibration, surveyed with solving existing vibration
High cost after examination, time-consuming and the flimsy problem of product.
In order to achieve the above object, the invention provides a kind of vibration tong, for fixed in vibration test
Product to be tested, including the jig main body with mounting surface and institute is removably attached to by locking mechanism
The connector at the mounting surface of jig main body is stated, product to be tested is removably attached on the connector,
The jig main body has three bottom surfaces, and a bottom surface is removably attached on vibratory equipment, described
Bottom surface is plane, and three bottom surfaces are adjacent two-by-two and vertical two-by-two, and the jig main body also has two two-phases
Three adjacent faces, one and only one is the mounting surface, three faces and three bottoms in three faces
Face is relative one by one respectively, and three faces are set along three directions perpendicular to each other respectively, any one described bottom
Face is adjacent with other two described bottom surfaces, two faces respectively, by setting the jig main body, locking
The weight of structure and connector so that the overall center of gravity of the jig main body, locking mechanism and connector with
The distance of three bottom surfaces is equal.
Further, the profile of the jig main body is cube shape, or is in cubical each rib
Pruned at angle the profile after the triangular pyramid that a bottom surface for same size is equilateral triangle, or be at least
Cube shape with the first groove at one face, or be have the at face described at least one
One groove, and cubical each edges and corners prune a bottom surface for same size be equilateral triangle three
Profile after pyramid.
Further, the connector uses connecting board structure, has at the mounting surface of the jig main body
There is first groove, the connector is removably attached in first groove.
Further, a connector is removably secured at the mounting surface.
Further, the connector be rectangular slab, right-angled trapezium plate, rhombic plate, adjacent two edge lengths not
Deng parallelogram plate, five-pointed star plate or hexagonal plate.
Further, the connector is rectangular slab or right-angled trapezium plate, and first groove is U-shaped groove.
Further, the vibration tong apply in automobile engine management system without oil product on,
Product to be tested is temperature sensor, detonation sensor, lambda sensor, speed probe, air throttle position
Put sensor, pressure sensor, pressure regulator, accelerator pedal module, electronic throttle, idle speed adjustment
Device or electronic controller.
Further, the connector includes being removably secured with the first groove the first plate and second being connected
Plate, first plate has and is fixed on one side in first groove, also with being fixed with second plate
The another side of connection, product to be tested is fixed on second plate.
Further, first plate and the second plate are rectangular slab, and first groove is U-shaped groove,
The inside of first groove has two parallel sides, and is first side and second side, and described the
Two plates have the 3rd side and the 4th side being parallel to each other, and the 3rd side is parallel with the first side,
The first side is less than described second near the 3rd side with the distance between the 3rd side
The distance between side and the 4th side, product to be tested is fixed on the 4th side of second plate.
Further, product to be tested is the phase detector with vertical plug.
Further, the connector includes U-board and the first positioning unit, and first groove is U-shaped
Groove, the U-board includes the web fixed with the base plate of base plate and both sides, the bottom of the U-board
Plate is removably attached in first groove, and product to be tested is fixed on the base plate of the U-board,
First positioning unit is arranged on one end away from the base plate of the web, and with the web it
Between be provided with opening, the product has a wire harness, and the wire harness is along its length linearly through described
Opening.
Further, product to be tested is the phase detector with horizontal plug.
Further, first groove is U-lag, and the connector is have multiple projections in one side
Rectangular slab, product to be tested is fixed on the connector to be had in the one side of the projection, the vibration folder
Tool also includes that for the second positioning unit to the product orientation second positioning unit is arranged on multiple
On region between the projection, and it is in contact with the product, by the locking mechanism through described the
Be fixed on the product on the connector by two positioning units.
Further, product to be tested is canister control valve.
Further, product to be tested has wire harness, and the vibration tong also includes the 3rd positioning unit,
The wire harness is fixed on the connector by the 3rd positioning unit, and enables the wire harness
Extended at other one or two described faces from a mounting surface.
Further, the 3rd positioning unit includes the first portal frame and pedestal, and the wire harness includes first
Wire harness, first wire harness passes through first portal frame, by first portal frame by the First Line
Beam is fixed on the pedestal, and causes that first wire harness is extended to described in other two from the mounting surface
At in face.
Further, the connector is rectangular slab, and first groove is U-shaped groove, the connector
With with first bottom portion of groove contact and parallel bottom surface and the top surface parallel with the bottom surface, also have
There is the first side and second side parallel with the side of first inside grooves, also with being parallel to each other
The 3rd side and the 4th side, the connector have expose outside described first along the first groove bearing of trend
One end of groove, the 3rd side is located at one end that the connector exposes outside first groove, described
3rd positioning unit also includes the second portal frame, and the wire harness also includes the second wire harness, and second wire harness is worn
Second portal frame is crossed, second wire harness is fixed on by the connector by second portal frame
On 3rd side, and it is another in other two described faces to cause that second wire harness is extended to from the mounting surface
At one.
Further, the connector uses connecting board structure, the connector is detachable be fixed on it is described
At the mounting surface of jig main body, and the one end with projection on the jig main body mounting surface, the connection
Projection of the part at the mounting surface is positioned at the inside of mounting surface.
Further, the connector is square plate or plectane.
Further, at least one connector is fixed with the mounting surface, product to be tested is that band connects
The ignition coil of bar, the ignition coil is connected by extension bar with spark plug, and the connector will be with described
Ignition coil, extension bar and spark plug are each attached at the mounting surface of the jig main body, the extension bar and fire
Hua Sai is each attached in the jig main body.
Further, the connector includes the first connection unit and the second connection unit, first connection
Unit is fixedly connected with the second connection unit, projection position of first connection unit on the second connection unit
In the inside of second connection unit, second connection unit is fixed on by folder by the locking mechanism
In tool main body, and cause that first connection unit is fixed on inside jig main body, have on the connector
Through first connection unit and the 5th mounting hole of the second connection unit, the ignition coil is removably
It is fixed on second connection unit, and causes that the extension bar and spark plug are arranged at the 5th installation
Kong Zhong.
Further, the passage for leading to inert gas, described first are additionally provided with the vibration tong
Have on connection unit and cause first connection unit outside and opening that internal the 5th mounting hole is connected
Mouth, the passage and the open communication.
Further, it is provided with for placing with the jig main body of the second connection unit junction
, be fixed on for second connection unit and sealing ring by the locking mechanism described by the seal groove of sealing ring
On jig main body.
Further, the passage is arranged at two other described face.
Further, second connection unit includes the first support member, the second support member and the 3rd support member,
First support member is circular cylinder, and first connection unit is fixed on the first support member, and
Projection on first support member is provided with positioned at the inside of the first support member on first support member
At least two through the bottom surfaces of first support member and the 3rd mounting hole of top surface, and the locking mechanism is from institute
The top surface for stating the first support member passes through the 3rd mounting hole to the direction of the bottom surface, and described second is connected
Order unit is fixed on the second mounting hole of the jig main body, and the 3rd mounting hole is on institute described in any two
The asymmetric setting in the center of circle of the first support member top surface is stated, second support member and the 3rd support member are each attached to
On the top surface of first support member, second support member is circular cylinder, second support member,
The inside of the first support member and the first connection unit connects into the 5th mounting hole, product insertion to be tested
In second support member, and it is fixed on the 3rd support member.
Further, also have the of relative two faces in the jig main body on the jig main body
One mounting hole, vibratory equipment is fixed on by fixing device through first mounting hole by the vibration tong
On.
Further, the fixing device is bolt, and five institutes are respectively provided with any surface of the jig main body
Mounting hole is stated, first mounting hole is arranged on the center of the jig main body one side, other two
, on the center Central Symmetry, two other described first mounting hole is also in this for first mounting hole
Central Symmetry at the heart.
Further, the locking mechanism is bolt, is provided with for reducing weight on the jig main body
Loss of weight mouthful.
Present invention also offers a kind of method for testing vibration, using described vibration tong by product to be tested
It is fixed on vibratory equipment, including:
Step 1, product to be tested is fixed on the connector, by the locking mechanism by the company
Fitting is fixed on jig main body, and the connector is fixed with least one mounting surface of the jig main body;
Step 2, the bottom surface of the jig main body is fixed on vibratory equipment, starts the vibratory equipment, and
Test the vibration operating mode of the product.
Further, in step 1, matched according to different product designs to be tested and the product
Connector so that the product is fixed on the jig main body by the connector for designing.
Further, in step 2, specifically include:
Step 2.1, a bottom surface of the jig main body is fixed on vibratory equipment;
Step 2.2, the startup vibratory equipment, test is fixed on using the current bottom surface of the jig main body shakes
The vibration operating mode of product during dynamic equipment;
Step 2.3, the connection for removing the jig main body and vibratory equipment, the jig main body is overturn to another
At one bottom surface, repeat step 2.2 tests the vibration operating mode of the product, remove again afterwards the jig main body with
The connection of vibratory equipment, and the jig main body is overturn to the 3rd bottom surface, the test of repeat step 2.2 institute
State the vibration operating mode of product.
The invention provides a kind of vibration tong and method for testing vibration.The present invention is by changing different connections
Part disclosure satisfy that the installation requirement of multiple product, in particular so that vibration tong only needs to the fixture master of only a few
Body (about 1~2) can meet the installation requirement of the EMS products without oil, can save in vibration test
The quantity and expense of jig main body;Vibration test changes a direction and spends the time few, it is only necessary to spend about 10 points
Clock;The vibration force pass order of vibration tong rationally, makes the quality of vibration test be further improved;
Vibration test changes direction and need not repeatedly pull down and load onto product, therefore product will not be caused to change direction
When by artificial damage.
Brief description of the drawings
The structural representation of the pin-connected panel vibration tong that Fig. 1 is provided for the present invention;
The structural representation of the T-shaped vibration tong that Fig. 2 is provided for the present invention;
The structural representation of the integrated vibration tong that Fig. 3 is provided for the present invention;
The structural representation of the integrated overturning formula vibration tong that Fig. 4 is provided for the present invention;
Fig. 5 is the structural representation of jig main body in the combined turnover-type vibration tong that the embodiment of the present invention one is provided
Figure;
Fig. 6 is the structural representation of the bottom surface of the combined turnover-type vibration tong that the embodiment of the present invention one is provided;
Fig. 7 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention one is provided;
In the combined turnover-type vibration tong that Fig. 8 is provided for the embodiment of the present invention one two in three the first grooves
The structural representation of vibration tong when setting direction is identical;
Fig. 9 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention two is provided;
Figure 10 is the structural representation of combined turnover-type vibration tong after the fixed product that the embodiment of the present invention two is provided
Figure;
Figure 11 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention three is provided
Figure;
Figure 12 is the structural representation of U-board in the combined turnover-type vibration tong that the embodiment of the present invention four is provided
Figure;
Figure 13 is the structure of the first positioning unit in the combined turnover-type vibration tong that the embodiment of the present invention four is provided
Schematic diagram;
Figure 14 is the structural representation of U-board in the combined turnover-type vibration tong that the embodiment of the present invention five is provided
Figure;
Figure 15 is the structural representation of combined turnover-type vibration tong after the fixed product that the embodiment of the present invention five is provided
Figure;
Figure 16 is the knot of the bottom surface of jig main body in the combined turnover-type vibration tong that the embodiment of the present invention five is provided
Structure schematic diagram;
Figure 17 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention six is provided
Figure;
Figure 18 is the structural representation of the first portal frame that the embodiment of the present invention six is provided;
Figure 19 is the structural representation of the pedestal that the embodiment of the present invention six is provided;
Figure 20 is the structural representation of the combined turnover-type vibration tong that the embodiment of the present invention seven is provided;
Figure 21 is the structural representation of jig main body in the combined turnover-type vibration tong that the embodiment of the present invention nine is provided
Figure;
Figure 22 is the structural representation of connector in the combined turnover-type vibration tong that the embodiment of the present invention nine is provided
Figure;
Figure 23 is the structural representation in the face with passage of the jig main body that the embodiment of the present invention nine is provided
Figure;
Figure 24 is that another structure in face with passage for the jig main body that the embodiment of the present invention nine is provided is shown
It is intended to;
Figure 25 is the C-C sectional views of the jig main body that the embodiment of the present invention nine is provided;
Figure 26 is the H-H sectional views of the jig main body that the embodiment of the present invention nine is provided;
Figure 27 is the J-J sectional views of the jig main body that the embodiment of the present invention nine is provided;
Figure 28 is the top view of the jig main body that the embodiment of the present invention nine is provided;
Figure 29 is the structural representation in K regions in the jig main body that the embodiment of the present invention nine is provided.
In figure, 1:Jig main body, 2:Connector, 3:First groove, 31:First side, 32:Second
Side, 4:First mounting hole, 5:Second mounting hole, 6:Loss of weight mouthful, 7:3rd mounting hole, 8:First
Plate, 9:Second plate, 91:3rd side, 92:4th side, 10:U-board, 11:First positioning is single
Unit, 12:4th mounting hole, 13:Projection, 14:Second positioning unit, 141:First keeper, 142:
Second keeper, 143:3rd keeper, 15:3rd positioning unit, 151:First portal frame, 152:
Pedestal, 153:Second portal frame, 16:First connection unit, 161:Opening, 17:Second connection unit,
171:First support member, 172:Second support member, 173:3rd support member, 18:5th mounting hole, 19:
Passage, 20:Seal groove.
Specific embodiment
Specific embodiment of the invention is described in more detail below in conjunction with schematic diagram.According to following
Description and claims, advantages and features of the invention will become apparent from.It should be noted that, accompanying drawing is used
Very simplified form and use non-accurately ratio, be only used to conveniently, lucidly aid in illustrating the present invention
The purpose of embodiment.
Inventor is designed vibration tong, to overcome existing vibration test high cost, change test side
To time-consuming, the shortcoming of product sensitive for damages, it is ensured that the high-quality of vibration test, high efficiency and low cost.
But realize that this target is by no means easy, but need a gradually improved process.Inventor is through a large amount of examinations
Test, devise five kinds of different vibration tongs.This five kinds of vibration tongs are respectively pin-connected panel vibration tong, T
Shape vibration tong, integrated vibration tong, integrated overturning formula vibration tong and combined turnover-type vibration tong,
Inventor is progressively improved to the skill of the 5th kind of vibration tong provided in an embodiment of the present invention from the first vibration tong
Art scheme, will respectively introduce each technical scheme below.
As shown in figure 1, being pin-connected panel vibration tong in Fig. 1.The vibration tong is by six pieces of flat plate splicings
Into hollow-core construction.It specifically includes one piece of base plate, 100, four blocks of side plates 101 and one piece of top board 102, each piece
It is bolted between plate.There is mounting hole on base plate 100, mounting hole is also passed through by base plate by bolt
100 fix on a vibration table.The station of fixed product is provided with four blocks of side plates 101 and top board 102, separately
The screwed hole of the bolt installation that fixed beam is used is also devised with outward and is installed for vibration acceleration sensor
Screwed hole, screwed hole and mounting hole are not illustrated in figure.The material that vibration tong is used is albronze.
For the vibration tong shown in Fig. 1, its vibration force pass order be vibration table → base plate → side plate →
Top board → test specimen, now has four roads to transmit, as long as the transmission of one power of any of which goes wrong, all
The vibration exciting force distortion that product is obtained can be caused, and then cause test products to simulate the actual work less than vehicle
Condition and vibration test is failed, it is therefore desirable to improve.
As shown in Fig. 2 being T-shaped vibration tong in Fig. 2.The vibration tong includes base plate 103 and fixture master
Body 104, the integrated structure of the jig main body 104, it can be cube or rectangular structure, and it can
Think solid construction.In order to reduce weight, jig main body is internally provided with the lightening hole of cylinder, additionally,
Product be fixed on jig main body 104 top surface and four sides, adopted between base plate 103 and jig main body 104
Use multiple bolt connections.There is mounting hole on base plate 103, consolidated base plate 103 through mounting hole by bolt
Determine on a vibration table.
The vibration exciting force Email Filtering of T-shaped vibration tong is reduced (for vibration table → base plate → folder
The transmission of tool main body → test specimen 3 road), the rigidity and bonding strength of fixture have obtained obvious enhancing.But hair
A person of good sense has found to there is also structure problem by T-shaped vibration tong that (exciting force of shake table is by clamp bottom board again
It is that weak body drives entity structure that 4 angles are delivered to jig main body, inadvisable), it is therefore desirable to further improve.
As shown in figure 3, integrated vibration tong in Fig. 3.Relative to T-shaped vibration tong, the integration
Vibration tong eliminates the base plate of T-shaped vibration tong, only with the jig main body part of integration.Install
Hole 105 is located at four angles of jig main body top surface, top surface and bottom surface of the mounting hole 105 through jig main body,
And mounting hole 105 is counter bore structure, is fixed on a vibration table jig main body through mounting hole by bolt.
Product can be fixed on top surface and four sides.
Compared with T-shaped vibration tong, the vibration exciting force Email Filtering of integrated vibration tong is further obtained
(being vibration table → vibration tong → test specimen 2 road transmission) is reduced, clamp structure is abundant and rigid
Enough, also further strengthened with the bonding strength of shake table.But inventor still has found, the vibration
Fixture there are the replacement of products direction time and long (fix 30 altogether with the top surface of the vibration tong and four sides
As a example by individual sample, experiment changes direction and needs to pull down sample and is installed to another face of fixture again to realize product
The conversion in direction, once spends 2 minutes and calculates with the dismounting of sample, and 30 samples are accomplished by spending 1 small
When, this does not include that product wire harness rearranges time of cost also) and replacing direction be easily caused product and be subject to
External force and the problems such as damage (if we realize testing the replacing in direction by changing the direction of shake table,
We not only need to take longer time to change the direction of shake table, can also face shake table use level
The problem that slide unit back pressure declines), therefore also need to improve.
As shown in figure 4, being integrated convertible vibration tong in Fig. 4.It is the base in integrated vibration tong
(length of side is 220mm) the cube integrated overturning vibration tong designed on plinth.Mainly it is improved to integration
Fixed on vibration tong vibration tong 4 mounting holes 106 (mounting hole also for counter bore structure, bolt
It is arranged in mounting hole, and vibration tong can be fixed on a vibration table) it is designed into by a face of fixture
Three adjoining vertical surfaces of fixture, make fixture there is 3 product mounting surfaces and corresponding 3 baseplanes simultaneously.
3 product mounting surfaces of so vibration tong can be respectively mounted 3 products of different directions (needs note
Meaning is after product installs upper fixture product, product connector, vibration table, acceleration should be able to be avoided to pass
Will not be interfered with each other between sensor);Vibration tong is all designed with acceleration transducer in 3 product mounting surfaces
Installation screwed hole 107 and for fixing the installation screwed hole (not shown) that product wire harness bolt is used;Vibration
All of screwed hole has all inlayed firm set on fixture, enables the screwed hole Reusability will not stripped thread.
Improvement is significantly enhanced the efficiency that direction is changed in experiment, direction is changed every time and only needs to dismounting 4
(product being arranged on fixture can be with folder by the bolt of individual fixed vibration tong and the direction of turnover fixture
Tool changed direction, therefore replacing construction not over 10 minutes together), product is without repeated disassembled and assembled, product
Wire harness is without rearranging.But inventor has found that the fixture there is also the big problem of fixture demand, several
The product of each profile is required for making a vibration tong and installs meeting its, cause vibration tong into
The problems such as this high and too many fixture is not easy to management is (even if portioned product can be by original fixture
On the basis of improve processing and realize installing, but will also result in and leave too many different-diameter on the surface of vibration tong
Installation screwed hole, this can be produced, and screwed hole is not easy to differentiate and fixture service life is the problems such as shorten), therefore
Require further improvement again.
Inventor is on the basis of above-mentioned four kinds of technical schemes, it is further provided combined turnover-type vibration tong.
For combined turnover-type vibration tong, the invention provides various embodiments, will below introduce one by one.
Embodiment one
The embodiment of the present invention one provide a kind of vibration tong, it is combined turnover-type vibration tong, for
Fix product to be tested in vibration test, including the jig main body with least one mounting surface and by lock
Locking structure is removably attached to the connector at the mounting surface of the jig main body, and product to be tested is removable
It is fixed on unloading on the connector, the jig main body has three bottom surfaces, a bottom surface is detachable
Be fixed on vibratory equipment (in the present embodiment, being shake table), the bottom surface be plane, three institutes
State bottom surface adjacent two-by-two and vertical two-by-two, the jig main body also has three adjacent two-by-two faces, three institutes
At least one is the mounting surface in stating face, and three faces are relative one by one respectively with three bottom surfaces, three
The face is set along three directions perpendicular to each other respectively, bottom surface respectively with other two bottoms
Face, two faces are adjacent, by setting (by the design) jig main body, locking mechanism and connection
The weight of part so that the overall center of gravity of the jig main body, locking mechanism and connector and three bottoms
The distance in face is equal.
Vibration tong provided in an embodiment of the present invention can be used in the horizontal direction, it is also possible in vertical direction
On use.In the present embodiment, in vertical direction using the vibration tong, that is, by vibratory equipment
The excitation in vertical direction is imposed to vibration tong, with test product vibration operating mode in vertical direction.
Can be by overturning vibration tong so that the different bottom surfaces of vibration tong are fixed on vibratory equipment, are entered
And measure product vibration operating mode in different directions.Due between center of gravity in the present embodiment and three bottom surfaces
Apart from equal, when the product that measurement is obtained vibrates work condition abnormality, then it is due to vibration tong that can exclude
Upset in turn results in the exception that product vibrates operating mode, it is to avoid because fixture upset causes product to vibrate work condition abnormality
And cause tester to be mistakenly considered product defective situation in itself, improve the quality of vibration test.
In embodiments of the present invention, can be avoided in vibration processes to product by combined turnover-type vibration tong
Dismounting, vibration tong and product are placed in sweat box at the same carry out vibration test and humiture circulation examination
Test, it is only necessary on all directions are completed after the vibration test of product, then by vibration tong and product from temperature
Taken out in case, and after placement certain hour in normal temperature, finally need only to once be dismantled, it is so big
Reducing disassembly process may improve vibration test quality to the damage of product greatly.
Certainly, in the present invention after product is arranged on vibration tong, the center of gravity of fixture can suitably be changed, but can
With by setting size is big, weight is big vibration tong to weaken this influence significantly.In fact, when this hair
Bright vibration tong is applied in the EMS products without oil, because the size of product is relatively small, therefore not
The use of vibration tong is influenced whether, the influence of the analysis of vibration operating mode follow-up to product is also very little.
In the present embodiment, the profile of the jig main body is cube shape, or is cubical every
Individual edges and corners prune a bottom surface for same size be equilateral triangle triangular pyramid after profile, or be
Cube shape with the first groove at face described at least one, or be have at face described at least one
There is the first groove, and a bottom surface for same size is pruned for equilateral triangle in cubical each edges and corners
Triangular pyramid after profile.
With reference to Fig. 5~7, the profile of the jig main body 1 is have the first groove 3 at face described at least one
Cube shape.Preferably, three faces are the mounting surface, are respectively provided with three faces
First groove 3.The quantity of the connector 2 is multiple, removably solid at each described mounting surface
Determine the connector 2 of equal number.In the present embodiment, it is removably secured at each described mounting surface
One connector 2.
Further, the connector uses connecting board structure, and multiple connector sizes are identical.It is described
Connector 2 can be rectangular slab, right-angled trapezium plate, rhombic plate, adjacent two edge lengths parallel four side not etc.
Shape plate, five-pointed star plate or hexagonal plate, but not limited to this.Distinguish at three mounting surfaces of the jig main body
With three first grooves 3, the connector is removably attached in first groove 3.
In the present embodiment, the connector 2 is rectangular slab, and first groove 3 is U-shaped groove.Square
The thickness of the board-like connector 2 of shape can be bigger than the depth of the first groove 3, it is also possible to is equal to or less than.Together
Reason, the width of connector 2 can be less than or equal to the width of the first groove, length can be less than, equal to or it is big
In the length of the first groove.Preferably, the thickness of connector 2 is equal to the depth of the first groove, can cause
After connector 2 is arranged in the first groove, the outer surface of connector 2 and the flush with outer surface of jig main body 1.
Size of four sides of connector 2 respectively with the first groove 3 matches, therefore connector 2 in the present embodiment
Global shape after mutually being fixed with jig main body 1 is cube shaped.
Preferably, three first grooves 3 are set along three change in coordinate axis direction perpendicular to each other respectively, because
This can simultaneously measure three the first grooves when a bottom surface of jig main body is fixed on vibratory equipment
Fixed product is in three vibration operating modes in direction on connector.
The vibration operating mode in three directions of product how is measured for convenience of description, is with product to be tested below
It is introduced as a example by cuboid.The product has top surface, bottom surface and four sides, for product to be tested
Product build three orthogonal first directions, second direction and third directions, and first direction is vertically and top surface
And bottom surface, perpendicular to two relative sides, third direction is perpendicular to the relative side of another two for second direction.
With reference to Fig. 5, the bottom surface of the product is fixed on the first groove at three mounting surfaces, then in jig main body 1
A bottom surface be fixed on when on vibratory equipment, can measure simultaneously at three the first grooves 3 on connector 2
Fixed product is separately fixed at three mounting surfaces in three vibration operating modes in direction, three products.Specifically
Ground, can measure first product vibration operating mode in a first direction, while also by first groove 3
Vibration operating mode of second product in second direction is measured by another first groove 3, while also by the
Three the first grooves 3 measure vibration operating mode of the 3rd product in third direction.Turnover fixture main body 1, will press from both sides
Another bottom surface for having main body 1 is fixed on vibratory equipment, then can simultaneously measure first product in second party
Vibration operating mode to, second product in third direction and the 3rd product in a first direction.Turn over again
Turn jig main body 1, the 3rd bottom surface of jig main body 1 is fixed on vibratory equipment, then can measure simultaneously
First product third direction, second product in a first direction and the 3rd product in a second direction
Vibration operating mode.So by overturning twice, realize to three measurements in direction of product on all mounting surfaces,
Product need not be removed, it is to avoid the damage to product, and three sides can be overturn every time before upset and after upset
To improve measurement efficiency.
Please continue to refer to Fig. 5, three first grooves 3 set along three change in coordinate axis direction perpendicular to each other respectively
Put.If three first grooves 3 are not set along three change in coordinate axis direction perpendicular to each other, for example,
As shown in figure 8, Fig. 8 briefly illustrates three directions of the first groove 3.Dash area is three in Fig. 8
Individual first groove 3, three the first grooves 3 are simply set along two vertical directions, there is two the first grooves
3 directions for setting are consistent.So, now, even by overturning twice, in two the first grooves 3
Fixed product can only measure the vibration operating mode of both direction, Fig. 8 on two mounting surfaces of setting direction identical
The product fixed at the mounting surface at middle top can be the vibration operating mode for measuring three directions by upset twice
's.Certainly, this scheme can be implementation, simply be not preferred scheme.If additionally,
The connection of product and jig main body is removed, product another mounting surface is changed into from a mounting surface, by turning over
Turn jig main body also to can be achieved on to three measurements in direction of product, certainly, this is nor a kind of excellent
The scheme of choosing.
Additionally, jig main body 1 is turned into another bottom surface from a bottom surface, and it is arranged on vibration table and is
When on the vibratory equipment of horizontal plane, jig main body 1 can be horizontally rotated on vibratory equipment it is arbitrarily angled after again
It is fixed on vibratory equipment.For example, rotation 45 degree, 90 degree or 180 degree, as long as having suitable on vibratory equipment
Installation station, be exactly feasible.
Pair with connector 2 for right-angled trapezium plate situation, the first groove 3 now be U-shaped groove, right angle ladder
The one side at the right angle end of shape plate is fixed in the first groove 3.Fig. 5 is refer to, xyz coordinate systems three in Fig. 5
The direction of change in coordinate axis direction and the first groove 3 is consistent, that is, the first groove 3 is along three reference axis in figure
Direction is set.When each mounting surface fixes a right-angled trapezium plate respectively, because product is mounted in
Right-angled trapezium plate it is domatic on, this is domatic relative with the one side at right angle end, still can now measure product three
The vibration operating mode in individual direction.Simply, three directions of the product for now measuring are sat with the xyz in Fig. 5 respectively
Corresponding axis has an identical drift angle in mark system, and this drift angle and the domatic inclination angle of right-angled trapezium plate have
Close.
For connector 2 be rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or
The structure of hexagonal plate, certainly, it is also possible to realize the function as Rectangular Plate Structure.And and rectangle
Unlike plate, by taking rhombic plate as an example, due to be set on each connector 2 same position for and produce
The installation station of product connection, the installation station between product and connector 2 can be subject to rhombus inscribed square area
The limitation of domain size, therefore, rhombic plate substantially similar and rectangular slab is set, but rhombic plate structure is not economical enough
Calculate.
Please continue to refer to Fig. 5~7, also there are relative in the jig main body two on the jig main body
, be fixed on for the vibration tong through first mounting hole 4 by fixing device by first mounting hole 4 in face
On vibratory equipment.In the present embodiment, the fixing device is bolt, in any surface of the jig main body
Five first mounting holes 4 are respectively provided with, first mounting hole 4 is arranged on the jig main body 1
Center simultaneously, other two first mounting holes 4 on the center Central Symmetry, two other
First mounting hole 4 is also on the center Central Symmetry.Any one first mounting hole 4 is counterbore knot
Structure, it is arranged at three mounting surfaces, setting and configuration aspects in the first mounting hole 4, may be referred to Fig. 4,
Compared with the vibration tong in Fig. 4, the embodiment of the present invention one also sets three centers of mounting surface and installs
Hole 4.
In the present embodiment, the locking mechanism is bolt, has the second mounting hole 5 on jig main body 1, should
Second mounting hole 5 has internal thread, has the 3rd mounting hole 7 on connector 2, is installed through the 3rd by bolt
Be fixed on connector 2 on second mounting hole 5 of jig main body 1 by hole 7.
Additionally, the installation station between product and connector 2 can have various structures.In the present embodiment,
As described in Figure 7, on connector 2 installation station (is installed depending on the region of station is the size according to product
, therefore do not marked out in figure) place is provided with multiple mounting holes.It is the 4th peace to install the mounting hole at station
Dress hole, the 4th mounting hole in the present embodiment is multiplexed with the mounting hole 7 of part the 3rd, that is, is worn by bolt
Be each attached on jig main body 1 for product, connector 2 by the 3rd mounting hole 7 for crossing multiplexing.Certainly, also may be used
To set the 4th mounting hole with the 3rd mounting hole 7 unrelated (not being multiplexed), by bolt through the 4th peace
Be fixed on product on connector 2 or product be fixed on into connection through the 4th mounting hole by bolt by dress hole
On part 2 and jig main body.
Further, 1 it is provided with the loss of weight mouthfuls 6 for reducing weight on the jig main body.In the present embodiment
In, loss of weight mouthful is hole shape structure, as lightening hole, and lightening hole is arranged on the bottom of the first groove, and in net
Trellis.Jig main body lightening hole after upper connector is installed is completely sealed in the inside of vibration tong, is made
Lightening hole can play loss of weight effect but will not reduce the rigidity of fixture.
In the present embodiment, jig main body 1 makes vibration tong overall structure symmetrical after upper connector is installed,
Inside is symmetrical latticed lightening hole, and outside is symmetrical holder wall and connector, can be by the company of control
The weight of fitting, locking mechanism and jig main body so that the center of gravity of vibration tong is in the center of vibration tong
Position.Certainly, this is preferred scheme, even if center of gravity is not in center, the present embodiment still can
Obtain good test effect.
In the present embodiment, the material that the jig main body 1 and connector 2 are used is aluminium alloy, fixture master
The first mounting hole 4 that each and vibratory equipment are fixed on body 1 has been inlayed firm set in bolt bearing, has been used for
The second mounting hole 5 fixed with connector 2 has also inlayed firm set, enables jig main body 1 long-term durable in use.
In embodiment one, the vibration tong apply in automobile engine management system (EMS) without
On the product of oil, product to be tested is temperature sensor, detonation sensor, lambda sensor, revolution speed sensing
Device, TPS, pressure sensor, pressure regulator, accelerator pedal module, electronic throttle
Door, idle governor or electronic controller.
Present invention also offers a kind of method for testing vibration, using described vibration tong by product to be tested
It is fixed on vibratory equipment, including:
Step 1, product to be tested is fixed on the connector, by the locking mechanism by the company
Fitting is fixed on jig main body, and the connector is fixed with least one mounting surface of the jig main body;
Step 2, a bottom surface of the jig main body is fixed on vibratory equipment, starts the vibratory equipment,
And test the vibration operating mode of the product.
In step 1, three mounting surfaces of the jig main body are respectively and fixedly provided with the connector.
The product to be tested of equal number is respectively and fixedly provided with any mounting surface.
In step 1, the connector for being matched according to different product designs to be tested and the product, makes
The product is obtained to be fixed on the jig main body by the connector for designing.
In step 2, specifically include:
Step 2.1, a bottom surface of the jig main body is fixed on vibratory equipment;
Step 2.2, the startup vibratory equipment, test is fixed on using the current bottom surface of the jig main body shakes
The vibration operating mode of product during dynamic equipment;
Step 2.3, the connection for removing the jig main body and vibratory equipment, the jig main body is overturn to another
At one bottom surface, repeat step 2.2 tests the vibration operating mode of the product, remove again afterwards the jig main body with
The connection of vibratory equipment, and the jig main body is overturn to the 3rd bottom surface, the test of repeat step 2.2 institute
State the vibration operating mode of product.
Embodiment two
In embodiment two, product to be tested is electronic throttle.Embodiment two is mainly the peace in product
It is different from embodiment one at dress station.
In embodiment one, installation station is plane, on this plane with the 4th mounting hole, electronic throttle
Door is fixed on connector 2 by the 4th mounting hole.With reference to Fig. 9~10, in embodiment two, there is provided one
Kind different installation stations, install at station that to have a cross section be the groove of L-shaped, the groove of the L-shaped with
The size matching of electronic throttle.It is, giving another setting side for installing station in embodiment two
Formula.Additionally, the portal frame unit for fixing product wire harness is also provided with the vibration tong, for gantry
The introduction of frame unit refer to the embodiment six in the present invention, in addition, other technologies scheme and embodiment
One is identical, will not be repeated here.
Embodiment three
In the present embodiment, compared with embodiment one, the structure to connector 2 is changed, with specification
The direction of product wire harness.
Multiple sizes of connector 2 are identical.In the present embodiment, as shown in figure 11, the connector 2
Including being removably secured the first plate 8 and the second plate 9 that are connected, first plate 8 and with the first groove 3
The integrated setting of two plate 9, first plate 8 has the one side being fixed in first groove 3, also has
There is the another side being fixedly connected with second plate 9, product to be tested is fixed on second plate 9.
In the present embodiment, the plate 9 of first plate 8 and second is rectangular slab, and first groove 3 is U
Connected in star, refer to Fig. 5 and Figure 11, and the inside of first groove 3 has two parallel sides, and
It is first side 31 and second side 32, second plate 9 has the 3rd side 91 that is parallel to each other and the
Four sides 92, the 3rd side 91 is parallel with the first side 31, and the first side 31 is near institute
State the 3rd side 91, and the second side 32 and the 4th is less than with the distance between the 3rd side 91
The distance between side 92, product to be tested is fixed on the 4th side 92 of second plate 9.
In the present embodiment, product to be tested can be the phase detector with vertical plug.By inciting somebody to action
Phase detector with vertical plug is fixed on the side wall of the second plate 9 (the 4th side 92), can be made
The wire harness for obtaining the phase detector is all set away from the direction of the 4th side.The present embodiment is in other
Appearance refer to embodiment one, will not be repeated here.
Example IV
In the present embodiment, with embodiment three similarly, the structure to connector 2 is changed, with specification
The direction of product wire harness.
Multiple connector sizes are identical.In the present embodiment, as shown in Figure 12~13, the connector 2
Including the positioning unit 11 of U-board 10 and first, first groove 3 is U-shaped groove, the U-board
10 webs fixed with the base plate for including base plate and both sides, the base plate of the U-board 10 is removably
It is fixed in first groove 3, product to be tested is fixed on the base plate of the U-board 10, described
First positioning unit 11 is arranged on one end away from the base plate of the web, and between the web
Opening 110 is provided with, the product has wire harness, and the wire harness is along its length linearly described in
Opening 110.
Please continue to refer to Figure 12~13, the first positioning unit 11 is also Rectangular Plate Structure, its length in the present embodiment
Length of the degree less than U-board 10.Also there is the second groove 111, the second groove on first positioning unit 11
111 and U-board 10 on the 3rd mounting hole 7 match.First positioning unit 11 also has the 4th mounting hole
12, there is the 4th parallel mounting hole 12 of two rows for fixing on product to be tested, and the first positioning unit,
Specifically include first and ranked fourth mounting hole 12 and second and ranked fourth mounting hole 12.It is fixed on first and ranked fourth installation
The wire harness of the product on hole 12 can be towards the web of the U-board 10 that mounting hole 12 is ranked fourth near second
Direction is set, and product on mounting hole 12 is ranked fourth for being fixed on second, and its wire harness is towards U-board 10
The web direction of opposite side is set.
In the present embodiment, product to be tested can be the phase detector with horizontal plug.By inciting somebody to action
Phase detector with horizontal plug is fixed on the 3rd mounting hole, can effective specification wire harness bearing of trend.
The present embodiment other guide refer to embodiment one, will not be repeated here.
Embodiment five
In the present embodiment, from unlike embodiment one, the installation station to product on connector 2 enters
Design is gone, more reasonably to fix product.
Multiple connector sizes are identical.In the present embodiment, as shown in Figure 14~15, described first is recessed
Groove 3 is U-lag, and the connector 2 is have multiple raised rectangular slabs, product to be tested in one side
Being fixed on the connector 2 has in the raised one side, and the vibration tong is also included for described
Second positioning unit 14 of product orientation, second positioning unit 14 is arranged between multiple projections
On region, and it is in contact with the product, will through second positioning unit 14 by the locking mechanism
The product is fixed on the connector.
In the present embodiment, the second positioning unit 14 includes the first keeper 141, the and of the second keeper 142
3rd keeper 143, the first keeper 141 and the second keeper 142 fix therebetween a product,
Second keeper 142 and the 3rd keeper 143 fix therebetween another product.
In the present embodiment, product to be tested is canister control valve.Further, since the second positioning for adding
The size of unit 14 is smaller, therefore the overall center of gravity influence on vibration tong is little.Learn after tested, add second
Influence after positioning unit 14 to vibration tong center of gravity is very little.In the present embodiment, as shown in figure 16,
Loss of weight mouthful can also be respectively provided with three bottom surfaces, loss of weight mouthful can be rectangular-shaped.In the bottom of loss of weight mouthful
Four the first symmetrical mounting holes 4 can be set, along with the first symmetrical mounting hole 4 of four diagonal angles,
There are 8 the first mounting holes 4 on bottom surface.The present embodiment other guide refer to embodiment one, will not be repeated here.
Embodiment six
In the present embodiment, from unlike embodiment one, connector 2 is designed so that this reality
The wire harness for applying product in example can extend to another mounting surface from a mounting surface.
Multiple connector sizes are identical.In the present embodiment, product to be tested has wire harness, described
Vibration tong also includes the 3rd positioning unit, is fixed on the wire harness by the 3rd positioning unit described
On connector, and enable that the wire harness extends to other one or two described installations from a mounting surface
At face.
As shown in Figure 17~19, the 3rd positioning unit 15 includes the first portal frame 151 and pedestal 152,
The wire harness includes the first wire harness, and first wire harness passes through first portal frame 151, by described first
Be fixed on first wire harness on the pedestal 152 by portal frame, and causes first wire harness from current peace
Dress face is extended at another mounting surface.
Please continue to refer to 17~19, the connector is rectangular slab, and first groove 3 is U-shaped groove,
The connector has and the bottom of the first groove 3 contact and parallel bottom surface and parallel with the bottom surface
Top surface, also with the first side and second side parallel with the side inside first groove 3,
Also there is the 3rd side and the 4th side being parallel to each other, the connector has along the side of extension of the first groove 3
To the one end for exposing outside first groove 3, in figure at dotted line beyond part be the one end exposed, institute
State one end that the 3rd side exposes outside first groove 3 positioned at the connector, the 3rd positioning unit
Also include the second portal frame 153, the structure of the second portal frame 153 is identical with the first portal frame 151, the line
Beam also includes the second wire harness, and second wire harness passes through second portal frame 153, by described second gantry
Be fixed on second wire harness on the 3rd side of the connector 2 by frame 153, and causes second line
Beam extends to the 3rd mounting surface (different from the mounting surface that the first wire harness is extended to) from the face of being currently installed on
Place.
In the present embodiment, product can be the EMS products, or body electronics product without oil.
The present embodiment other guide refer to embodiment one, will not be repeated here.
Embodiment seven
The present embodiment is a kind of modification on the basis of embodiment one.In the present embodiment, the connector 2
Using connecting board structure, the connector 2 is detachable to be fixed at the mounting surface of the jig main body, and
With the one end of projection on the jig main body mounting surface, throwing of the connector 2 at the mounting surface
Shadow is located at the inside of mounting surface.
The present embodiment can be applied on the EMS products without oil included in such as embodiment one.The company
Fitting is square plate or plectane.As shown in figure 20, in the present embodiment, using plectane.Jig main body 1
It can be plane with the junction of connector 2, it is possible to have circular groove.Have seven on connector 2
Individual the first symmetrical mounting hole 4, one is located at home position, in addition six it is symmetrical on the center of circle.This reality
Apply an other guide and refer to embodiment one, will not be repeated here.
Embodiment eight
In embodiment one to seven, three situations of mounting surface are introduced.For embodiment one to seven,
In the case of three mounting surfaces, it is also possible to which product, other two mounting surfaces are only installed at a mounting surface
Product is not installed, the vibration operating mode in three directions of product can be so measured after upset twice.It is described below
One mounting surface and two situations of mounting surface.
There are a mounting surface or two mounting surfaces on the jig main body 1.
Further, the connector 2 uses connecting board structure, and the connector 2 is rectangular slab, right angle
Trapezoidal plate, rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or hexagonal plate.
There are two mounting surfaces, two faces are the mounting surface on the jig main body 1, described in each
The connector 2 of equal number is removably secured at mounting surface, one is respectively provided with each described mounting surface
Individual first groove 3, two first grooves 3 are set along two change in coordinate axis direction respectively, the connection
Part is removably attached in first groove 3.When two mounting surfaces, may be referred to implement
Example one, by overturning twice, can also certainly measure product vibration operating mode in three directions, only
It is without the efficiency high for being respectively provided with product and being tested on three mounting surfaces.The present embodiment other guide please join
Embodiment one is examined, be will not be repeated here.
Embodiment nine
Two situations of mounting surface are introduced in embodiment eight, in the present embodiment, introduction is will focus on
One situation of mounting surface.
Embodiment one is refer to, in the structure of the jig main body 1 of embodiment one, if only with a reality
Example is applied, certainly, upset can also realize vibrating three directions of product twice the measurement of operating mode.Simply,
Situation with two mounting surfaces in embodiment eight is similar, is not preferred scheme, the product number that can be measured every time
Amount is few, and a direction for product can only be also measured every time, therefore vibration test is less efficient.
Specifically, the embodiment of the present invention nine provides a kind of vibration tong, is treated for the fixation in vibration test
The product of test, including the jig main body with mounting surface and be removably attached to by locking mechanism described
Connector at the mounting surface of jig main body, product to be tested is removably attached on the connector,
The jig main body has three bottom surfaces, and a bottom surface is removably attached on vibratory equipment, described
Bottom surface is plane, and three bottom surfaces are adjacent two-by-two and vertical two-by-two, and the jig main body also has two two-phases
Three adjacent faces, one and only one is the mounting surface, three faces and three bottoms in three faces
Face is relative one by one respectively, and three faces are set along three directions perpendicular to each other respectively, any one described bottom
Face is adjacent with other two described bottom surfaces, two faces respectively, by setting the jig main body, locking
The weight of structure and connector so that the overall center of gravity of the jig main body, locking mechanism and connector with
The distance of three bottom surfaces is equal.
The profile of the jig main body is cube shape, or is to prune one in cubical each edges and corners
The bottom surface of individual same size is the profile after the triangular pyramid of equilateral triangle, or is in face described at least one
Cube shape of the place with the first groove, or be that there is the first groove at face described at least one, and
It is outer after the triangular pyramid that a bottom surface for same size is equilateral triangle is pruned in cubical each edges and corners
Shape.
Further, the connector uses connecting board structure, has at the mounting surface of the jig main body
There is first groove, the connector is removably attached in first groove.
Further, a connector is removably secured at the mounting surface.The connector is square
Shape plate, right-angled trapezium plate, rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or
Hexagonal plate.Further, the connector is rectangular slab or right-angled trapezium plate, and first groove is U
Connected in star.
Further, the vibration tong apply in automobile engine management system without oil product on,
Product to be tested is temperature sensor, detonation sensor, lambda sensor, speed probe, air throttle position
Put sensor, pressure sensor, pressure regulator, accelerator pedal module, electronic throttle, idle speed adjustment
Device or electronic controller.
The connector can include first plate and the second plate as described in embodiment 3, have vertically for measuring
The vibration operating mode of the phase detector of plug;The connector can also include the U-shaped as described in example IV
Plate and the first positioning unit, the vibration operating mode for measuring the phase detector with horizontal plug;The company
Fitting can also be such as the structure in embodiment one, embodiment two, embodiment five or embodiment seven.Refer to
Each embodiment, will not be repeated here above.
Additionally, refer to embodiment six, first wire harness can be fixed on by first portal frame
On the pedestal, and cause that first wire harness extends in other two described faces one from the mounting surface
Individual place.Second wire harness can also be fixed on the 3rd side of the connector by second portal frame
On face, and cause second wire harness from the mounting surface extend to other two described faces in another at.
Embodiment six is refer to, be will not be repeated here.
Different connectors 2 can be set for different products so that installation station and product on connector 2
Product match, in the content more than, what is highlighted is the connector 2 of Rectangular Plate Structure, it is described below its
The connector 2 of his structure.
In the present embodiment, the structure of jig main body 1 and connector 2 refer to Figure 21~29, described in each
At least one connector 2 is fixed with mounting surface, product to be tested is the ignition coil with extension bar, the point
Live wire circle is connected by extension bar with spark plug, the connector 2 will with the ignition coil, extension bar and
Spark plug is each attached at the mounting surface of the jig main body 1, and the extension bar and spark plug are each attached to described
In jig main body 1.
Figure 22 is refer to, the connector 2 includes the first connection unit 16 and the second connection unit 17, institute
State the first connection unit 16 to be fixedly connected with the second connection unit 17, first connection unit 16 is second
Projection on connection unit 17, will by the locking mechanism positioned at the inside of second connection unit 17
Second connection unit 17 is fixed on jig main body 1, and causes that first connection unit 16 is fixed
Have inside jig main body 1, on the connector and run through first connection unit and the second connection unit
The 5th mounting hole 18, the ignition coil is removably attached on second connection unit 18, and is made
Obtain the extension bar and spark plug is arranged in the 5th mounting hole 18.
Figure 21~24 are refer to, the passage 19 for leading to inert gas are additionally provided with the vibration tong,
Have on first connection unit 16 and cause the outside of the first connection unit 16 with internal the 5th peace
The opening 161 that dress hole 18 is connected, opening 161 is bar shaped slot structure, the passage 19 and the opening
161 connections.Wherein, Figure 23 is the side view at the visible face with passage in Figure 21, Tu24Wei
The side view in (there is passage) face relative with visible bottom surface in Figure 21.
Further, Figure 29 is refer to, the jig main body 1 with the junction of the second connection unit 17
On be provided with seal groove 20 for placing sealing ring, by the locking mechanism by second connection unit
17 and sealing ring be fixed on the jig main body 1.After sealing ring is sealed, it is passed through by passage
Inert gas at spark plug cannot be overflowed, it can be ensured that spark plug is surrounded by inert gas.For example, fiery
Hua Sai is surrounded by nitrogen, can ensure that spark plug is operated in a stabilization and the working environment of safety.
Please continue to refer to Figure 21, there is a mounting surface on the jig main body 1, a face is described
Mounting surface.The passage 19 is arranged at two other described face, and is additionally provided with two faces and is subtracted
Repeated hole, two passages are provided with the bottom of lightening hole, and two faces have four ventilations
Hole 19.In figure 21, a mounting surface, a bottom surface and a face with passage are illustrated.
Additionally, the jig main body 1 is also respectively provided with lightening hole at three bottom surfaces.The lightening hole of bottom surface is annular
Structure, has a protruding block in the lightening hole of bottom, this protruding block is concordant with the bottom surface, and is cylinder
Structure, is provided with first mounting hole 4 on the protruding block, first mounting hole 4 is arranged on protruding block
Center, by setting protruding block so that ensure that the rigidity of vibration tong.
Please continue to refer to Figure 22, second connection unit 17 includes the first support member 171, the second support member
172 and the 3rd support member 173, first support member 171 is circular cylinder, and first connection is single
Unit 16 is fixed on the first support member 171, and projection on first support member 171 is located at first
The inside of support member 171, is provided with least two through first support member on first support member 171
171 bottom surface and the 3rd mounting hole 7 of top surface, top surface of the locking mechanism from first support member 171
The 3rd mounting hole 7 is passed through to the direction of the bottom surface, and second connection unit 17 is fixed on institute
State on the second mounting hole 5 of jig main body 1, the 3rd mounting hole 7 is on described first described in any two
The asymmetric setting in the center of circle of the top surface of support member 171, the support member 173 of second support member 172 and the 3rd is solid
It is scheduled on the top surface of first support member 171, second support member 172 is circular cylinder, institute
State the second support member 172, the first support member 171 and connect into the described 5th with the inside of the first connection unit 16
Mounting hole 18, product to be tested is inserted in second support member 172, and is fixed on the 3rd support
On part 173.
Further, the first support member 171 can be flat with jig main body 1 away from one end of the first connection unit
A part can also be exposed outside together, can also be recessed inside jig main body 1.In the present embodiment, its with
Jig main body 1 is concordant.
The present embodiment is applied on ignition coil, is only provided with a mounting surface.It is provided with one mounting surface
Four installation stations, for installing four ignition coils, by upset, jig main body 1 can be with measurement point twice
Live wire circle vibration operating mode in three directions.However, as long as the size of jig main body 1 is sufficiently large, being can
To set two or three mounting surfaces, concrete principle and mounting surface it is identical.The present embodiment is in other
Appearance refer to embodiment one, will not be repeated here.
To sum up, the invention provides a kind of vibration tong and method for testing vibration.The present invention is different by changing
Connector disclosure satisfy that the installation requirement of multiple product, in particular so that vibration tong only needs to only a few
Jig main body (about 1~2) can meet the installation requirement of the EMS products without oil, can save vibration
The quantity and expense of jig main body in experiment;Vibration test changes a direction and spends the time few, it is only necessary to spend
About 10 minutes;The vibration force pass order of vibration tong rationally, makes the quality of vibration test obtain further
Improve;Vibration test changes direction and need not repeatedly pull down and load onto product, therefore will not cause product more
By artificial damage when changing direction;Further, it is to avoid in the prior art on vibration tong product wire harness spiral shell
Bolt fixed form, and then avoid the situation that wire harness is worn in vibration.
The preferred embodiments of the present invention are above are only, any restriction effect is not played to the present invention.Appoint
What person of ordinary skill in the field, is not departing from the range of technical scheme, to the present invention
The technical scheme and technology contents of exposure make any type of equivalent or modification etc. variation, belong to without departing from
The content of technical scheme, still falls within protection scope of the present invention.
Claims (31)
1. a kind of vibration tong, for fixing product to be tested in vibration test, it is characterised in that bag
Include the jig main body with mounting surface and the installation of the jig main body is removably attached to by locking mechanism
Connector at face, product to be tested is removably attached on the connector, the jig main body tool
There are three bottom surfaces, a bottom surface is removably attached on vibratory equipment, the bottom surface is plane, three
The individual bottom surface is adjacent two-by-two and vertical two-by-two, and the jig main body also has three adjacent two-by-two faces, three
One and only one is the mounting surface in the individual face, and three faces are relative one by one respectively with three bottom surfaces,
Three faces are set along three directions perpendicular to each other respectively, any one described bottom surface respectively with other two
The bottom surface, two faces are adjacent, by setting the jig main body, locking mechanism and the weight of connector
Amount so that the overall center of gravity of the jig main body, locking mechanism and connector and three bottom surfaces away from
From equal.
2. vibration tong as claimed in claim 1, it is characterised in that the profile of the jig main body is vertical
Cube profile, or be to prune a bottom surface for same size for equilateral triangle in cubical each edges and corners
Profile after the triangular pyramid of shape, or be the cube shape with the first groove at face described at least one,
Or be that there is the first groove at face described at least one, and pruned one in cubical each edges and corners
The bottom surface of same size is the profile after the triangular pyramid of equilateral triangle.
3. vibration tong as claimed in claim 2, it is characterised in that the connector is hardened using connection
Structure, has first groove at the mounting surface of the jig main body, the connector is removably solid
It is scheduled in first groove.
4. vibration tong as claimed in claim 3, it is characterised in that removably solid at the mounting surface
A fixed connector.
5. the vibration tong as described in claim 3 or 4, it is characterised in that the connector be rectangular slab,
Right-angled trapezium plate, rhombic plate, adjacent two edge lengths parallelogram plate not etc., five-pointed star plate or hexagon
Plate.
6. vibration tong as claimed in claim 5, it is characterised in that the connector is rectangular slab or straight
Angle trapezoidal plate, first groove is U-shaped groove.
7. vibration tong as claimed in claim 5, it is characterised in that the vibration tong is applied in automobile
In engine management system without on the product of oil, product to be tested is temperature sensor, detonation sensor,
Lambda sensor, speed probe, TPS, pressure sensor, pressure regulator, throttle
Pedal module, electronic throttle, idle governor or electronic controller.
8. the vibration tong as described in claim 3 or 4, it is characterised in that the connector includes and the
One groove is removably secured first plate and the second plate of connection, and first plate has and is fixed on described first
One side in groove, also with the another side being fixedly connected with second plate, product to be tested is fixed on
On second plate.
9. vibration tong as claimed in claim 8, it is characterised in that first plate and the second plate are
Rectangular slab, first groove is U-shaped groove, and the inside of first groove has two parallel sides,
And be first side and second side, second plate has the 3rd side and the 4th side being parallel to each other,
3rd side is parallel with the first side, the first side near the 3rd side, and with institute
The distance between the 3rd side is stated less than the distance between the second side and the 4th side, product to be tested
Product are fixed on the 4th side of second plate.
10. vibration tong as claimed in claim 9, it is characterised in that product to be tested is with perpendicular
To the phase detector of plug.
11. vibration tong as described in claim 3 or 4, it is characterised in that the connector includes U
Shape plate and the first positioning unit, first groove are U-shaped groove, and the U-board includes base plate and both sides
The web fixed with the base plate, the base plate of the U-board is removably attached in first groove,
Product to be tested is fixed on the base plate of the U-board, and first positioning unit is arranged on the web
The one end away from the base plate on, and opening is provided between the web, the product has wire harness,
The wire harness linearly passes through the opening along its length.
12. vibration tongs as claimed in claim 11, it is characterised in that product to be tested is with horizontal stroke
To the phase detector of plug.
13. vibration tong as described in claim 3 or 4, it is characterised in that first groove is U
Shape groove, the connector is have multiple raised rectangular slabs in one side, and product to be tested is fixed on described
Connector has in the one side of the projection, and the vibration tong is also included for the to the product orientation
Two positioning units, second positioning unit is arranged on the region between multiple projections, and with it is described
Product is in contact, and is fixed on the product through second positioning unit by the locking mechanism described
On connector.
14. vibration tongs as claimed in claim 13, it is characterised in that product to be tested is canister control
Valve processed.
15. vibration tong as described in claim 3 or 4, it is characterised in that product to be tested has
Wire harness, the vibration tong also includes the 3rd positioning unit, by the 3rd positioning unit by the wire harness
It is fixed on the connector, and enables that the wire harness extends to other one or two from a mounting surface
At the individual face.
16. vibration tongs as claimed in claim 15, it is characterised in that the 3rd positioning unit includes
First portal frame and pedestal, the wire harness include the first wire harness, and first wire harness passes through described first gantry
, be fixed on first wire harness on the pedestal by first portal frame by frame, and causes described first
Wire harness is from that the mounting surface extends in other two described faces.
17. vibration tongs as claimed in claim 16, it is characterised in that the connector is rectangular slab,
First groove be U-shaped groove, the connector have with first bottom portion of groove contact and it is parallel
Bottom surface and the top surface parallel with the bottom surface, also with parallel with the side of first inside grooves
First side and second side, also with the 3rd side being parallel to each other and the 4th side, the connector tool
There is one end that first groove is exposed outside along the first groove bearing of trend, the 3rd side is located at the company
Fitting exposes outside one end of first groove, and the 3rd positioning unit also includes the second portal frame, described
Wire harness also includes the second wire harness, and second wire harness passes through second portal frame, by described second gantry
Be fixed on second wire harness on the 3rd side of the connector by frame, and causes second wire harness from institute
State that mounting surface extended in other two described faces another at.
18. vibration tongs as claimed in claim 2, it is characterised in that the connector uses connecting plate
Structure, the connector is detachable to be fixed at the mounting surface of the jig main body, and with projection in institute
The one end on jig main body mounting surface is stated, projection of the connector at the mounting surface is positioned at mounting surface
It is internal.
19. vibration tongs as claimed in claim 18, it is characterised in that the connector is square plate
Or plectane.
20. vibration tongs as claimed in claim 2, it is characterised in that be fixed with the mounting surface
At least one connector, product to be tested is the ignition coil with extension bar, and the ignition coil passes through extension bar
It is connected with spark plug, the connector will be each attached to institute with the ignition coil, extension bar and spark plug
State at the mounting surface of jig main body, the extension bar and spark plug are each attached in the jig main body.
21. vibration tongs as claimed in claim 20, it is characterised in that the connector includes that first connects
Order unit and the second connection unit, first connection unit is fixedly connected with the second connection unit, and described the
Projection of one connection unit on the second connection unit is located at the inside of second connection unit, by described
Be fixed on second connection unit on jig main body by locking mechanism, and causes that first connection unit is consolidated
It is scheduled on inside jig main body, has on the connector and run through first connection unit and the second connection unit
The 5th mounting hole, the ignition coil is removably attached on second connection unit, and causes institute
State extension bar and spark plug is arranged in the 5th mounting hole.
22. vibration tongs as claimed in claim 21, it is characterised in that also set up on the vibration tong
There is the passage for leading to inert gas, have on first connection unit and cause outside first connection unit
The opening that portion is connected with the 5th mounting hole of inside, the passage and the open communication.
23. vibration tongs as claimed in claim 22, it is characterised in that connect with second connection unit
The seal groove for placing sealing ring is provided with the jig main body at the place of connecing, will by the locking mechanism
Second connection unit and sealing ring are fixed on the jig main body.
24. vibration tongs as claimed in claim 22, it is characterised in that the passage is arranged in addition
At two faces.
25. vibration tongs as claimed in claim 21, it is characterised in that second connection unit includes
First support member, the second support member and the 3rd support member, first support member are circular cylinder, institute
The first connection unit is stated to be fixed on the first support member, and projection on first support member is located at first
The inside of support member, is provided with least two through the bottom surface of first support member on first support member
And the 3rd mounting hole of top surface, side of the locking mechanism from the top surface of first support member to the bottom surface
To through the 3rd mounting hole, and second connection unit is fixed on the second peace of the jig main body
On dress hole, the center of circle asymmetric setting of the 3rd mounting hole described in any two on the first support member top surface,
Second support member and the 3rd support member are each attached on the top surface of first support member, described second
Support member is circular cylinder, and the inside of second support member, the first support member and the first connection unit connects
Lead into the 5th mounting hole, product to be tested is inserted in second support member, and be fixed on described the
On three support members.
26. vibration tongs as claimed in claim 2, it is characterised in that also have on the jig main body
First mounting hole in relative two faces in the jig main body, described first is passed through by fixing device
Be fixed on the vibration tong on vibratory equipment by mounting hole.
27. vibration tongs as claimed in claim 26, it is characterised in that the fixing device is bolt,
Five first mounting holes are respectively provided with any surface of the jig main body, first mounting hole sets
Put in the center of the jig main body one side, other two first mounting holes are on the center center
Symmetrically, two other described first mounting hole is also on the center Central Symmetry.
28. vibration tongs as claimed in claim 1, it is characterised in that the locking mechanism is bolt,
The loss of weight mouthful for reducing weight is provided with the jig main body.
A kind of 29. method for testing vibration, will using the vibration tong as any one of claim 1-28
Product to be tested is fixed on vibratory equipment, it is characterised in that including:
Step 1, product to be tested is fixed on the connector, by the locking mechanism by the company
Fitting is fixed on jig main body, and the connector is fixed with least one mounting surface of the jig main body;
Step 2, the bottom surface of the jig main body is fixed on vibratory equipment, starts the vibratory equipment, and
Test the vibration operating mode of the product.
30. method for testing vibration as claimed in claim 29, it is characterised in that in step 1, according to
The connector that different product designs to be tested matches with the product so that the company that the product passes through design
Fitting is fixed on the jig main body.
31. method for testing vibration as any one of claim 29-30, it is characterised in that in step
In 2, specifically include:
Step 2.1, a bottom surface of the jig main body is fixed on vibratory equipment;
Step 2.2, the startup vibratory equipment, test is fixed on using the current bottom surface of the jig main body shakes
The vibration operating mode of product during dynamic equipment;
Step 2.3, the connection for removing the jig main body and vibratory equipment, the jig main body is overturn to another
At one bottom surface, repeat step 2.2 tests the vibration operating mode of the product, remove again afterwards the jig main body with
The connection of vibratory equipment, and the jig main body is overturn to the 3rd bottom surface, the test of repeat step 2.2 institute
State the vibration operating mode of product.
Priority Applications (1)
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CN201510785529.3A CN106706247A (en) | 2015-11-16 | 2015-11-16 | Vibration clamp and vibration test method |
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CN201510785529.3A CN106706247A (en) | 2015-11-16 | 2015-11-16 | Vibration clamp and vibration test method |
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Cited By (5)
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CN107991050A (en) * | 2017-12-15 | 2018-05-04 | 芜湖致通汽车电子有限公司 | A kind of sensor vibration test tool and its application method |
CN108226673A (en) * | 2017-12-18 | 2018-06-29 | 中国电子科技集团公司第四十七研究所 | The test method of antistatic protection is carried out using antistatic nylon plate |
CN108387355A (en) * | 2018-01-31 | 2018-08-10 | 中国航发动力股份有限公司 | A kind of aero-engine detector probe vibration fatigue test device |
CN112082721A (en) * | 2020-09-17 | 2020-12-15 | 航天科工防御技术研究试验中心 | Cable screening test fixture |
CN115219224A (en) * | 2022-01-14 | 2022-10-21 | 广州汽车集团股份有限公司 | Method for detecting durability of carbon tank control valve |
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