CN106701273B - 一种挤压防咬合干膜润滑剂及其制备方法 - Google Patents
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Abstract
本发明属于润滑剂制备技术领域,涉及一种改进的挤压防咬合干膜润滑剂及其制备方法。本发明的干膜润滑剂的组分及质量份数比为:溶剂:100份;二硫化钼:40份~60份;成膜树脂:10份~20份;偶联剂:1份~2份;极压添加剂:2份~10份。制备的步骤如下:备料;制备预混液;添加树脂;添加极压添加剂。本发明提出了一种改进的挤压防咬合干膜润滑剂及其制备方法,提高了极压润滑性能,满足了孔强化工艺的要求;同时,实现了常温快速固化,并能采用常规溶剂例如汽油、乙醇去除,方便了现场使用。
Description
技术领域
本发明属于润滑剂制备技术领域,涉及一种改进的挤压防咬合干膜润滑剂及其制备方法。
背景技术
为满足直升机钛合金中央件、连接件零件承力孔的长寿命要求,必须进行孔强化工艺。在该工艺中,无论采用一次挤压还是二次挤压,如不进行润滑,芯棒和衬套孔壁挤压时会因摩擦力和变形较大而咬死,使挤压无法进行。公开号为CN102199474A的一种金属零部件用干膜润滑剂,由固体润滑剂,耐磨添加剂,分散剂,抗氧化剂,磁性添加剂及粘结基体组成,可应用于各种机械金属零部件的永久润滑,耐磨性较好,其缺点是:第一、在快速挤压时的极压润滑性能较差,不能满足孔强化工艺的要求;第二、不能常温快速固化,固化后也不能采用常规溶剂去除,不方便现场使用。
发明内容
本发明的目的是:提出一种改进的挤压防咬合干膜润滑剂及其制备方法,以便提高极压润滑性能,满足孔强化工艺的要求;同时,实现常温快速固化,并能采用常规溶剂去除,方便现场使用。
本发明的技术方案是:一种挤压防咬合干膜润滑剂,其特征在于:所述干膜润滑剂的组分及质量份数比为:溶剂:100份;二硫化钼:40份~60份;成膜树脂:10份~20份;偶联剂:1份~2份;极压添加剂:2份~10份;所述二硫化钼为颗粒直径≤5μm的微粉;所述成膜树脂为聚酰胺树脂或聚酰亚胺树脂;所述偶联剂为钛酸酯类偶联剂或硅烷偶联剂;所述极压添加剂为氯化石蜡、磷酸酯或硼酸盐中的一种物质或几种物质的混合物;所述溶剂为丁酮、二甲基甲酰胺、正丁醇或二甲苯中的一种物质或几种物质的混合物。
如上面所述的挤压防咬合干膜润滑剂的制备方法,其特征在于:制备的步骤如下:
1、备料:按干膜润滑剂的组分及质量份数比称取原料;
2、制备预混液:将二硫化钼、偶联剂加入溶剂中,加热至70℃~90℃,搅拌0.5h~1h;
3、添加树脂:向预混液中加入成膜树脂,继续搅拌0.5h~1h;
4、添加极压添加剂:向预混液中加入极压添加剂,加热至70℃~90℃,搅拌0.5h~1h后停止加热搅拌,冷至室温后即可。
本发明的优点是:提出了一种改进的挤压防咬合干膜润滑剂及其制备方法,提高了极压润滑性能,满足了孔强化工艺的要求;同时,实现了常温快速固化,并能采用常规溶剂例如汽油、乙醇去除,方便了现场使用。
具体实施方式
下面对本发明做进一步详细说明。一种挤压防咬合干膜润滑剂,其特征在于:所述干膜润滑剂的组分及质量份数比为:溶剂:100份;二硫化钼:40份~60份;成膜树脂:10份~20份;偶联剂:1份~2份;极压添加剂:2份~10份;所述二硫化钼为颗粒直径≤5μm的微粉;所述成膜树脂为聚酰胺树脂或聚酰亚胺树脂;所述偶联剂为钛酸酯类偶联剂或硅烷偶联剂;所述极压添加剂为氯化石蜡、磷酸酯或硼酸盐中的一种物质或几种物质的混合物;所述溶剂为丁酮、二甲基甲酰胺、正丁醇或二甲苯中的一种物质或几种物质的混合物。
如上面所述的挤压防咬合干膜润滑剂的制备方法,其特征在于:制备的步骤如下:
1、备料:按干膜润滑剂的组分及质量份数比称取原料;
2、制备预混液:将二硫化钼、偶联剂加入溶剂中,加热至70℃~90℃,搅拌0.5h~1h;
3、添加树脂:向预混液中加入成膜树脂,继续搅拌0.5h~1h;
4、添加极压添加剂:向预混液中加入极压添加剂,加热至70℃~90℃,搅拌0.5h~1h后停止加热搅拌,冷至室温后即可。
本发明的工作原理是:干膜润滑剂中的二硫化钼颗粒直径极小,配合极压添加剂使用时,能够提供很好的极压润滑性能,这样在进行快速挤压时润滑膜不会被挤出摩擦表面而导致咬死,满足孔强化工艺的要求;同时,采用的成膜树脂添加量不高,可在常温下快速固化并提供合适的附着力,必要时润滑剂可以去除,方便现场使用。
实施例1
称取丁酮50份、二甲基甲酰胺50份、颗粒直径为3μm的二硫化钼40份、聚酰胺树脂20份、钛酸酯类偶联剂1份、氯化石蜡10份;将二硫化钼、钛酸酯类偶联剂加入丁酮和二甲基甲酰胺的混合溶剂中,加热至70℃,搅拌1h;向预混液中加入聚酰胺树脂,继续搅拌1h;向预混液中加入氯化石蜡,加热至70℃,搅拌1h后停止加热搅拌,冷至室温后即可。
表1为实施例1的干膜润滑剂的性能测试结果,均达到技术指标要求,能够满足孔强化挤压时的润滑需求。
表1干膜润滑剂的性能指标及测试结果
实施例2
称取丁酮50份、二甲基甲酰胺50份、颗粒直径为3μm的二硫化钼60份、聚酰亚胺树脂10份、硅烷偶联剂2份、氯化石蜡5份;将二硫化钼、硅烷偶联剂加入丁酮和二甲基甲酰胺的混合溶剂中,加热至90℃,搅拌0.5h;向预混液中加入聚酰亚胺树脂,继续搅拌0.5h;向预混液中加入氯化石蜡,加热至90℃,搅拌0.5h后停止加热搅拌,冷至室温后即可。
实施例3
称取正丁醇50份、二甲苯50份、颗粒直径为1.5μm的二硫化钼40份、聚酰胺树脂20份、钛酸酯类偶联剂1份、磷酸酯10份;将二硫化钼、钛酸酯类偶联剂加入正丁醇和二甲苯的混合溶剂中,加热至70℃,搅拌1h;向预混液中加入聚酰胺树脂,继续搅拌1h;向预混液中加入磷酸酯,加热至70℃,搅拌1h后停止加热搅拌,冷至室温后即可。
实施例4
称取正丁醇50份、二甲苯50份、颗粒直径为1.5μm的二硫化钼60份、聚酰亚胺树脂10份、硅烷偶联剂2份、磷酸酯5份;将二硫化钼、硅烷偶联剂加入正丁醇和二甲苯的混合溶剂中,加热至90℃,搅拌0.5h;向预混液中加入聚酰亚胺树脂,继续搅拌0.5h;向预混液中加入磷酸酯,加热至90℃,搅拌0.5h后停止加热搅拌,冷至室温后即可。
Claims (2)
1.一种挤压防咬合干膜润滑剂,其特征在于:所述干膜润滑剂的组分及质量份数比为:溶剂:100份;二硫化钼:40份~60份;成膜树脂:10份~20份;偶联剂:1份~2份;极压添加剂:2份~10份;所述二硫化钼为颗粒直径≤5μm的微粉;所述成膜树脂为聚酰胺树脂或聚酰亚胺树脂;所述偶联剂为钛酸酯类偶联剂或硅烷偶联剂;所述极压添加剂为氯化石蜡、磷酸酯或硼酸盐中的一种物质或几种物质的混合物;所述溶剂为丁酮、二甲基甲酰胺、正丁醇或二甲苯中的一种物质或几种物质的混合物。
2.如权利要求1所述的挤压防咬合干膜润滑剂的制备方法,其特征在于:制备的步骤如下:
2.1、备料:按干膜润滑剂的组分及质量份数比称取原料;
2.2、制备预混液:将二硫化钼、偶联剂加入溶剂中,加热至70℃~90℃,搅拌0.5h~1h;
2.3、添加树脂:向预混液中加入成膜树脂,继续搅拌0.5h~1h;
2.4、添加极压添加剂:向预混液中加入极压添加剂,加热至70℃~90℃,搅拌0.5h~1h后停止加热搅拌,冷至室温后即可。
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