CN106699164B - Microwave ceramics SrO-ZnO (MgO)-TiO2And preparation method - Google Patents
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Abstract
The present invention provides a kind of microwave ceramics SrO-ZnO (MgO)-TiO2And preparation method, the microwave ceramics SrO-ZnO (MgO)-TiO2Chemical expression be (1-z) [SrO-xZnO-yMgO]-zTiO2, wherein 0 < x < 1, x+y=1.0, the molar ratio content of z=0.1~0.2;With SrO, ZnO, MgO and TiO2For raw material, according to SrO:ZnO:MgO:TiO2=(1-z): x (1-z): y (1-z): z molar ratio, the auxiliary agent that addition accounts for 2.5%~5% mass ratio of raw material are made.Ceramics of the invention have lower sintering temperature, and dielectric constant is moderate, and quality factor are higher, and temperature coefficient of resonance frequency is small and continuously adjustable, can be used for microwave dielectric resonator, filter.
Description
Technical field
The present invention relates to field of electronic materials, especially relate to a kind of microwave ceramics SrO-ZnO (MgO)-TiO2And system
Method.
Background technique
Microwave-medium ceramics refer to the stable information of the low-loss suitable for microwave frequency band (300MHz~3000GHz), temperature
Ceramic material is widely used in resonator, filter, capacitor, oscillator, duplexer, Medium Wave Guide, substrate and antenna
Deng being mobile communication, satellite communication, GPS (GPS), military radar, WLAN (WLAN) and object
The critical material for modern microwave communications technologies such as (IOT) of networking, the selectivity of miniaturization and raising device to microwave device
Have great importance.Recently as the fast development of short-wave communication tedhnology, microwave-medium ceramics become to be studied both at home and abroad
Hot spot is increasingly subject to the great attention of various countries.The dielectric properties of microwave-medium ceramics mainly include three parameters: dielectric constant
εr, dielectric loss tan δ (quality factor q=1/tan δ) and temperature coefficient of resonance frequency τf.High performance microwave-medium ceramics
Different from general function ceramics, it needs to meet, and relative dielectric constant is big, quality factor are high, temperature coefficient of resonance frequency nearly 0
And the requirement such as adjustable.
In order to reduce cost, it is necessary to prepare the ceramics with lower sintering temperature.LTCC material is as entire low temperature co-fired
The basis of ceramic technology, wherein the chemical compatibility problems of electrode material and baseplate material are one of the main contents of research.Choosing
It uses Ag metal as electrode material, is primarily due to that its conductivity is high, irons in a little relatively low (961 DEG C) and sintering process and is not easy
The advantages of being oxidized.In order to carry out cofiring with Ag electrode, the optimal sintering temperature of LTCC material must not be higher than 950 DEG C, and
Any chemical reaction does not occur with Ag electrode.However, the sintering temperature of most of ceramic medium materials haveing excellent performance is all opposite
It is higher, it needs to research and develop low sintering microwave ceramics energetically.We have invented a kind of new low-temperature sintered microwave composite ceramics thus
Porcelain SrO-ZnO (MgO)-TiO2And preparation method, the needs of LTCC technique are met, are a kind of promising microwave materials.
Summary of the invention
An object of the present invention is to provide a kind of microwave composite ceramic with moderate dielectric constant, dielectric properties are excellent
Porcelain can be used as microwave ceramics SrO-ZnO (MgO)-TiO of microwave dielectric resonator, filter2;The second purpose is to provide micro-
Wave ceramics SrO-ZnO (MgO)-TiO2Preparation method.
An object of the present invention can be achieved by the following technical measures:
The microwave ceramics SrO-ZnO (MgO)-TiO2Chemical expression be (1-z) [SrO-xZnO-yMgO]-zTiO2,
Wherein 0 < x < 1, x+y=1.0, z=0.1~0.2 molar ratio content;With SrO, ZnO, MgO and TiO2For raw material, according to SrO:
ZnO:MgO:TiO2=(1-z): x (1-z): y (1-z): z molar ratio, the sintering that addition accounts for 2.5%~5% mass ratio of raw material help
Agent is made.
An object of the present invention can be also achieved by the following technical measures:
Further, the raw material is SrO, ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=(1- (0.14~
0.18)): x (1- (0.14~0.18)): y (1- (0.14~0.18)): 0.14~0.18 molar ratio proportion mixes.
Further, the raw material is SrO, ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=0.84:
0.84x:0.84y:0.16 molar ratio proportion mixes.
Further, the raw material is SrO, ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=(1-z): (1-z)
(0.1~0.9): (1-z) (1- (0.1~0.9)): z molar ratio proportion mixes.
Further, the raw material is SrO, ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=(1-z): 0.8
(1-z): 0.2 (1-z): z molar ratio proportion mixes.
Further, the raw material is SrO, ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=0.84:0.672:
0.168:0.16 molar ratio proportion mixes.
Further, the sintering aid is SrCu (B2O5), composite oxides, MnO2One or more arbitrarily match
The mixing of ratio.
Further, the sintering aid accounts for 3%~4.5% mass parts of raw material.
Further, the sintering aid accounts for 4% mass parts of raw material.
The second object of the present invention can be achieved by the following technical measures:
Microwave ceramics SrO-ZnO (MgO)-TiO is prepared with above-mentioned raw material and sintering aid2Preparation method, it is described
Preparation method carries out as follows:
Step 1, raw material is weighed according to raw material proportioning;
Step 2, the raw material of step 1 is put into ball mill, addition deionized water and zirconia ball, ball milling 2~8 hours,
Again by the raw material stoving after ball milling, sieving obtains evengranular powder;
Step 3, the powder handled by step 2 is warming up to 1000 DEG C -1100 DEG C, keeps the temperature 2~8 hours, obtains Preburning material;
Step 4, the Preburning material handled by step 3 is put into ball mill, adds sintering aid, then adds
Ionized water and zirconia ball, ball milling 2~12 hours, finally by the raw material stoving after ball milling;
Step 5, it takes step 4 Preburning material after drying that POLYPROPYLENE GLYCOL PVA solution is added, is granulated, then use powder compressing machine
It is pressed into green body;
Step 6, green body was fired at 850~950 DEG C by 2~12 hours in air, obtains product.
The second object of the present invention can be also achieved by the following technical measures:
Further, Ball-milling Time described in step 2 is 5 hours;Heating described in step 3 is 1080 DEG C, and heat preservation 5 is small
When;Ball-milling Time described in step 4 is 6 hours;Green body described in step 6 is fired 8 hours at 910 DEG C.
Further, microwave ceramics SrO-ZnO (MgO)-TiO2Preparation method further include after step 6, passing through
The microwave dielectric property of Network Analyzer test article, the microwave dielectric property of test include permittivity εr, quality factor q f
And temperature coefficient of resonance frequency τf。
Microwave ceramics SrO-ZnO (MgO)-TiO in the present invention2And preparation method, belong to technical field of electronic materials, the ceramics
With SrO-ZnO (MgO)-TiO2It is SrCu (B for main material, additive 12O5), additive 2 be composite oxides, additive 3 is
MnO2.With the SrCO of high-purity3, ZnO, basic magnesium carbonate and TiO2For Material synthesis SrO-ZnO (MgO)-TiO2Main material;With
B2O3, CuO and SrCO3For Material synthesis additive 1;With SrCO3、TiO2、ZnO、B2O3And SiO2For Material synthesis additive 2;It will
This 3 kinds of additives of additive 1~3 are added to SrO-ZnO (MgO)-TiO2In main material (additive level between 2.5wt%~
5wt%), in air in 850~950 DEG C after ball milling, drying, sieving, PVAC polyvinylalcohol granulation, molding and dumping processing
It is lower to be burnt by 2~12 hours.Low temperature sintering microwave ceramic material prepared by the present invention has moderate permittivity εr(30
~40) and high Q value (Qf is between 23000~40000), frequency-temperature coefficient nearly zero and (- 20ppm/ DEG C≤τ adjustablef≤+
15ppm/ DEG C), good technology stability.
Detailed description of the invention
Fig. 1 is microwave ceramics SrO-ZnO (MgO)-TiO of the invention2The flow chart of one specific embodiment of preparation method.
Specific embodiment
To enable above and other objects, features and advantages of the invention to be clearer and more comprehensible, combined with specific embodiments below
Invention is further described in detail.Formula is non-limiting implementation involved in following embodiment, is only intended to have
Body illustrates the present invention, and the formula that those skilled in the art can be filtered out completely with thinking according to the present invention and sorting proportion is equal
For protection scope of the present invention.
Referring to Fig.1:
In step 101, SrO, ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=(1-z): x (1-z): y (1-z): z
Molar ratio proportion weighs raw material;
In step 102, the raw material of step 101 is put into ball mill, deionized water and zirconia ball, ball milling 2~8 is added
Hour;The raw material after ball milling is dried in 110 DEG C again, 40 meshes is crossed, obtains evengranular powder;
In step 103, by the powder after the sieving of step 102 in 1000 DEG C of -1100 DEG C of pre-burnings, and keep the temperature at this temperature
2~8 hours;
In step 104, the Preburning material of step 103 is added with a small amount of SrCu (B2O5), composite oxides, MnO2For sintering
Auxiliary agent (content is between 2.5wt%~5wt%) is put into ball mill, and deionized water is added and zirconia ball, ball milling 2~12 are small
When;The raw material after ball milling is dried in 110 DEG C again;
Additional POLYPROPYLENE GLYCOL PVA solution is granulated as adhesive after step 105, drying, and 80 meshes are crossed after drying, is obtained
Evengranular powder is pressed into green body with powder compressing machine;
In step 106, above-mentioned green body was burnt at 850~950 DEG C by 2~12 hours in air, microwave is made
Ceramics;
In step 107, pass through the microwave dielectric property of Network Analyzer test article.The microwave dielectric property of test includes
Permittivity εr, dielectric loss tan δ (quality factor q=1/tan δ) and temperature coefficient of resonance frequency τf。
Ceramics of the invention have lower sintering temperature, and dielectric constant is moderate, and quality factor are higher, resonance frequency temperature
Coefficient is small and continuously adjustable, can be used for microwave dielectric resonator, filter.Present invention process is simple, and process is pollution-free, is one
The rising medium dielectric constant microwave medium microwave dielectric material of kind.
The following are several concrete application embodiments of the invention.
Embodiment 1:
The microwave ceramics SrO-ZnO (MgO)-TiO2Chemical expression be 0.9 [SrO- (Zn0.1Mg0.9)O]-
0.1TiO2, preparation method are as follows:
Microwave ceramics SrO-ZnO (MgO)-TiO is prepared with above-mentioned raw material and sintering aid2Method, this method is by such as
Lower step carries out:
Step 1, by SrO, ZnO, MgO and TiO of high-purity2According to SrO:ZnO:MgO:TiO2=0.9:0.09:0.81:
0.1 molar ratio proportion weighs raw material;
Step 2, the raw material of step 1 is put into planetary ball mill, deionized water is added and zirconia ball, ball milling 8 are small
When, then the raw material after ball milling is dried in 110 DEG C under the conditions of in electric heating blowing-type drying box, the powder after drying crosses 50 mesh
Sieve, obtains evengranular powder;
Step 3, the powder handled by step 2 is warming up to 1000 DEG C, keeps the temperature 2 hours, obtains Preburning material;
Step 4, the Preburning material handled by step 3 is put into ball mill, adds SrCu (B2O5), composite oxides,
MnO2One or more sintering aids arbitrarily matched, the additional amount of sintering aid accounts for 5% mass parts of raw material, then in poly- ammonia
Deionized water and zirconia ball are added in ester ball mill, ball milling 12 hours, finally dries the raw material after ball milling at 110 DEG C;
Step 5, it takes step 4 Preburning material after drying that POLYPROPYLENE GLYCOL PVA solution is added, is granulated, then use powder compressing machine
It is pressed into green body, is pressed into the green body cylinders of certain size;
Step 6, green body was fired at 950 DEG C by 12 hours in air, obtains product.Through surveying after furnace cooling
Examination, dielectric properties εr=30;Qf=40000, τf=-20ppm/ DEG C.
Embodiment 2:
The microwave ceramics SrO-ZnO (MgO)-TiO2Chemical expression be 0.8 [SrO- (Zn0.9Mg0.1)O]-
0.2TiO2, preparation method are as follows:
Microwave ceramics SrO-ZnO (MgO)-TiO is prepared with above-mentioned raw material and sintering aid2Method, this method is by such as
Lower step carries out:
Step 1, by SrO, ZnO, MgO and TiO of high-purity2According to SrO:ZnO:MgO:TiO2=0.8:0.72:0.08:
0.2 molar ratio proportion weighs raw material;
Step 2, the raw material of step 1 is put into planetary ball mill, deionized water is added and zirconia ball, ball milling 2 are small
When, then the raw material after ball milling is dried in 110 DEG C under the conditions of in electric heating blowing-type drying box, the powder after drying crosses 50 mesh
Sieve, obtains evengranular powder;
Step 3, the powder handled by step 2 is warming up to 1100 DEG C, keeps the temperature 8 hours, obtains Preburning material;
Step 4, the Preburning material handled by step 3 is put into ball mill, adds SrCu (B2O5), composite oxides,
MnO2One or more sintering aids arbitrarily matched, the additional amount of sintering aid accounts for 2.5% mass parts of raw material, then poly-
Deionized water and zirconia ball are added in urethane ball mill, ball milling 2 hours, finally dries the raw material after ball milling at 110 DEG C;
Step 5, it takes step 4 Preburning material after drying that POLYPROPYLENE GLYCOL PVA solution is added, is granulated, then use powder compressing machine
It is pressed into green body, is pressed into the green body cylinders of certain size;
Step 6, green body was fired at 850 DEG C by 2 hours in air, obtains product.After furnace cooling after tested,
Dielectric properties are εr=40;Qf=23000, τf=15ppm/ DEG C.
Embodiment 3:
The microwave ceramics SrO-ZnO (MgO)-TiO2Chemical expression be 0.86 [SrO- (Zn0.5Mg0.5)O]-
0.14TiO2, preparation method are as follows:
Microwave ceramics SrO-ZnO (MgO)-TiO is prepared with above-mentioned raw material and sintering aid2Method, this method is by such as
Lower step carries out:
Step 1, by SrO, ZnO, MgO and TiO of high-purity2According to SrO:ZnO:MgO:TiO2=0.86:0.43:
The molar ratio proportion of 0.43:0.14 weighs raw material;
Step 2, the raw material of step 1 is put into planetary ball mill, deionized water is added and zirconia ball, ball milling 4 are small
When, then the raw material after ball milling is dried in 110 DEG C under the conditions of in electric heating blowing-type drying box, the powder after drying crosses 50 mesh
Sieve, obtains evengranular powder;
Step 3, the powder handled by step 2 is warming up to 1050 DEG C, keeps the temperature 4 hours, obtains Preburning material;
Step 4, the Preburning material handled by step 3 is put into ball mill, adds SrCu (B2O5), composite oxides,
MnO2One or more sintering aids arbitrarily matched, the additional amount of sintering aid accounts for 3% mass parts of raw material, then in poly- ammonia
Deionized water and zirconia ball are added in ester ball mill, ball milling 6 hours, finally dries the raw material after ball milling at 110 DEG C;
Step 5, it takes step 4 Preburning material after drying that POLYPROPYLENE GLYCOL PVA solution is added, is granulated, then use powder compressing machine
It is pressed into green body, is pressed into the green body cylinders of certain size;
Step 6, green body was fired at 900 DEG C by 6 hours in air, obtains product.After furnace cooling after tested,
Dielectric properties are εr=35.4;Qf=32789, τf=-8.5ppm/ DEG C.
Embodiment 4:
The microwave ceramics SrO-ZnO (MgO)-TiO2Chemical expression be 0.82 [SrO- (Zn0.6Mg0.4)O]-
0.18TiO2, preparation method are as follows:
Microwave ceramics SrO-ZnO (MgO)-TiO is prepared with above-mentioned raw material and sintering aid2Method, this method is by such as
Lower step carries out:
Step 1, by SrO, ZnO, MgO and TiO of high-purity2According to SrO:ZnO:MgO:TiO2=0.82:0.492:
The molar ratio proportion of 0.328:0.18 weighs raw material;
Step 2, the raw material of step 1 is put into planetary ball mill, deionized water is added and zirconia ball, ball milling 4 are small
When, then the raw material after ball milling is dried in 110 DEG C under the conditions of in electric heating blowing-type drying box, the powder after drying crosses 50 mesh
Sieve, obtains evengranular powder;
Step 3, the powder handled by step 2 is warming up to 1060 DEG C, keeps the temperature 4 hours, obtains Preburning material;
Step 4, the Preburning material handled by step 3 is put into ball mill, adds SrCu (B2O5), composite oxides,
MnO2One or more sintering aids arbitrarily matched, the additional amount of sintering aid accounts for 4.5% mass parts of raw material, then poly-
Deionized water and zirconia ball are added in urethane ball mill, ball milling 6 hours, finally dries the raw material after ball milling at 110 DEG C;
Step 5, it takes step 4 Preburning material after drying that POLYPROPYLENE GLYCOL PVA solution is added, is granulated, then use powder compressing machine
It is pressed into green body, is pressed into the green body cylinders of certain size;
Step 6, green body was fired at 930 DEG C by 6 hours in air, obtains product.After furnace cooling after tested,
Dielectric properties are εr=35.8;Qf=23200, τf=-19.7ppm/ DEG C.
Embodiment 5:
The microwave ceramics SrO-ZnO (MgO)-TiO2Chemical expression be 0.84 [SrO- (Zn0.8Mg0.2)O]-
0.16TiO2, preparation method are as follows:
Microwave ceramics SrO-ZnO (MgO)-TiO is prepared with above-mentioned raw material and sintering aid2Method, this method is by such as
Lower step carries out:
Step 1, by SrO, ZnO, MgO and TiO of high-purity2According to SrO:ZnO:MgO:TiO2=0.84:0.672:
The molar ratio proportion of 0.168:0.16 weighs raw material;
Step 2, the raw material of step 1 is put into planetary ball mill, deionized water is added and zirconia ball, ball milling 5 are small
When, then the raw material after ball milling is dried in 110 DEG C under the conditions of in electric heating blowing-type drying box, the powder after drying crosses 50 mesh
Sieve, obtains evengranular powder;
Step 3, the powder handled by step 2 is warming up to 1080 DEG C, keeps the temperature 5 hours, obtains Preburning material;
Step 4, the Preburning material handled by step 3 is put into ball mill, adds SrCu (B2O5), composite oxides,
MnO2One or more sintering aids arbitrarily matched, the additional amount of sintering aid accounts for 4% mass parts of raw material, then in poly- ammonia
Deionized water and zirconia ball are added in ester ball mill, ball milling 6 hours, finally dries the raw material after ball milling at 110 DEG C;
Step 5, it takes step 4 Preburning material after drying that POLYPROPYLENE GLYCOL PVA solution is added, is granulated, then use powder compressing machine
It is pressed into green body, is pressed into the green body cylinders of certain size;
Step 6, green body was fired at 910 DEG C by 8 hours in air, obtains product.After furnace cooling after tested,
Dielectric properties are εr=32.1;Qf=36884, τf=-12.8ppm/ DEG C.
The above, specific embodiment therein only of the invention, but the scope of protection of the patent of the present invention is not limited to
In this, anyone skilled in the art is in the technical scope that the invention patent discloses, the change that can readily occur in
Change or replace, should all cover within the scope of protection of the patent of the invention.
Claims (11)
1. microwave ceramics SrO-ZnO-MgO-TiO2, which is characterized in that microwave ceramics SrO-ZnO-MgO-TiO2Chemistry expression
Formula is (1-z) [SrO-xZnO-yMgO]-zTiO2, wherein 0 < x < 1, x+y=1.0, the molar ratio content of z=0.1~0.2;With
SrO, ZnO, MgO and TiO2For raw material, according to SrO:ZnO:MgO:TiO2=(1-z): x (1-z): y (1-z): z molar ratio is added
The sintering aid for accounting for 2.5%~5% mass ratio of raw material is made.
2. microwave ceramics SrO-ZnO-MgO-TiO according to claim 12, which is characterized in that the raw material be SrO,
ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=(1- (0.14~0.18)): x (1- (0.14~0.18)): y (1-
(0.14~0.18)): 0.14~0.18 molar ratio proportion mixes.
3. microwave ceramics SrO-ZnO-MgO-TiO according to claim 12, which is characterized in that the raw material be SrO,
ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=0.84:0.84x:0.84y:0.16 molar ratio proportion mixes.
4. microwave ceramics SrO-ZnO-MgO-TiO according to claim 12, which is characterized in that the raw material be SrO,
ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=(1-z): (1-z) (0.1~0.9): (1-z) (1- (0.1~0.9)): z
Molar ratio proportion mixes.
5. microwave ceramics SrO-ZnO-MgO-TiO according to claim 12, which is characterized in that the raw material be SrO,
ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=(1-z): 0.8 (1-z): 0.2 (1-z): z molar ratio proportion mixing and
At.
6. microwave ceramics SrO-ZnO-MgO-TiO according to claim 12, which is characterized in that the raw material be SrO,
ZnO, MgO and TiO2According to SrO:ZnO:MgO:TiO2=0.84:0.672:0.168:0.16 molar ratio proportion mixes.
7. microwave ceramics SrO-ZnO-MgO-TiO according to claim 12, which is characterized in that the sintering aid accounts for
3%~4.5% mass parts of raw material.
8. microwave ceramics SrO-ZnO-MgO-TiO according to claim 12, which is characterized in that the sintering aid accounts for
4% mass parts of raw material.
9. microwave ceramics SrO-ZnO-MgO-TiO according to any one of claims 1 to 82Preparation method, which is characterized in that institute
The preparation method stated carries out as follows:
Step 1, raw material is weighed according to raw material proportioning;
Step 2, the raw material of step 1 is put into ball mill, addition deionized water and zirconia ball, ball milling 2~8 hours, then will
Raw material stoving after ball milling, sieving, obtains evengranular powder;
Step 3, the powder handled by step 2 is warming up to 1000 DEG C -1100 DEG C, keeps the temperature 2~8 hours, obtains Preburning material;
Step 4, the Preburning material handled by step 3 is put into ball mill, adds sintering aid, then adds deionization
Water and zirconia ball, ball milling 2~12 hours, finally by the raw material stoving after ball milling;
Step 5, it takes step 4 Preburning material after drying that POLYPROPYLENE GLYCOL PVA solution is added, is granulated, then suppressed with powder compressing machine
At green body;
Step 6, green body was fired at 850~950 DEG C by 2~12 hours in air, obtains product.
10. microwave ceramics SrO-ZnO-MgO-TiO according to claim 92Preparation method, which is characterized in that step 2
Described in Ball-milling Time be 5 hours;Heating described in step 3 is 1080 DEG C, keeps the temperature 5 hours;Ball milling described in step 4
Time is 6 hours;Green body described in step 6 is fired 8 hours at 910 DEG C.
11. microwave ceramics SrO-ZnO-MgO-TiO according to claim 92Preparation method, which is characterized in that the microwave
Ceramic SrO-ZnO-MgO-TiO2Preparation method further include after step 6, passing through the microwave of Network Analyzer test article
Dielectric properties, the microwave dielectric property of test include permittivity εr, quality factor q f and temperature coefficient of resonance frequency τf。
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